29/05/2024 18:12:30

Brake Lines - Rear - RH to Sill (Structural Pack) (Remove and Replace)

Correction code 33035312 2.76 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-01-26: Corrected High Voltage check sequence.
  • 2023-12-08: Updated brake stiffness routine.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Remove the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  2. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  3. Install lift pad adapters onto LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  4. Remove the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  5. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  6. Install lift pad adapters onto RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  7. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  8. Open LH front door
  9. Lower LH front window
  10. Open hood
  11. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  12. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  13. Release washer tank neck from washer tank and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, No need to remove hose from neck
  14. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  15. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  16. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  17. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  18. Remove all four wheels. See Wheel Assembly (Remove and Install).
  19. Remove the LH rear wheel arch liner. See Wheel Arch Liner - Rear - LH (Structural Pack) (Remove and Replace).
  20. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  21. Remove push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  22. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will have one less bolt and one extra clip
  23. Remove all items from pockets and ensure not wearing metal items
  24. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  25. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  26. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  27. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  28. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  29. Position coolant drain container underneath LH rear of HV battery
  30. Remove clip securing RDU inverter inlet hose to RDU HV cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  31. Disconnect RDU inverter inlet hose from fluid coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Plug ends as needed
  32. Remove RDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clip, Rotate between subframe and battery out of vehicle
  33. Release RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 5x clips, Plug hose connections as needed
  34. Remove RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate down over RDU and rearward around subframe
  35. Remove coolant drain container from underneath vehicle
  36. Remove RDU 12V harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  37. Disconnect RDU 12V connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  38. Remove bolt securing RDU HV cable bracket to RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  39. Disconnect RDU HV cable from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up
  40. Remove RDU HV cable from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully route cable out and do damage housing or surrounding components
  41. Remove smaller fasteners for LH and RH shear plates
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 47 Nm, Bolt position 8-9 and 14-15
  42. Loosen large bolt securing LH shear plate and subframe to body and rotate shear plate clear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  43. Loosen large bolt securing RH shear plate and subframe to body and rotate shear plate clear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  44. Remove nut securing LH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  45. Remove stabilizer bar from LH rear end link
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance
  46. Remove nut securing RH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  47. Remove stabilizer bar from RH rear end link
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance
  48. Position support stand to support front portion of rear subframe
  49. Remove bolts securing stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 11mm, 30 Nm, Discard after removal
  50. Lower support stand and remove stabilizer bar from vehicle
  51. Release RH rear brake line from LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  52. Release RH rear brake line from jounce hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  53. Release RH rear brake line from clips
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Do not bend pipe
  54. Position support stand to support front portion of rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    Rear stabilizer bar should not be installed at this point
  55. Remove large fore bolts securing rear subframe to body and lower support stand
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fore bolts, 21mm, 130 Nm, Lower subframe just enough for RH rear pipe to pass through
  56. Remove RH rear brake line
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not bend pipe, Four-step removal, Guide LH side of pipe over subframe bushing, Guide RH side of pipe over top of subframe, Guide LH side of pipe between battery and subframe gap then rotate to RH side of vehicle, Guide RH side of pipe over subframe bushing

Install

  1. Install RH rear brake line
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not bend pipe, Four-step installation, Guide RH side of pipe over subframe bushing, Rotate RH side of pipe to LH side of vehicle and guide between battery and subframe gap, Guide RH side of pipe over top of subframe, Guide LH side of pipe over subframe bushing
  2. Raise support stand and install large fore bolts securing rear subframe to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fore bolts, 21mm, 130 Nm, Make sure RH rear pipe does not get pinched between subframe and body, Torque at later step
  3. Remove support stand from front portion of rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    Rear stabilizer bar should not be installed at this point
  4. Secure RH rear brake line onto clips
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Do not bend pipe
  5. Secure RH rear brake line onto jounce hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  6. Secure RH rear brake line onto LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  7. Place stabilizer bar into position for installation and raise stand to support stabilizer bar
  8. Install bolts securing stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 11mm, 30 Nm, Install new patch bolts
  9. Position LH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  10. Install nut securing LH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  11. Position RH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  12. Install nut securing RH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  13. Remove support stand from under vehicle
  14. Loosen RH rear subframe bolt and align RH rear shear plate with HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  15. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 62 Nm, Bolt position 8-9, Torque at later step
  16. Torque bolt securing subframe and RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  17. Torque small fasteners securing RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 62 Nm, Bolt position 8-9
  18. Loosen LH rear subframe bolt and align LH rear shear plate with HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  19. Install bolts securing LH rear shear plate to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 62 Nm, Bolt position 14-15, Torque at later step
  20. Torque bolt securing subframe and LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  21. Torque small fasteners securing LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 62 Nm, Bolt position 14-15
  22. Position RDU HV cable into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully maneuver cable in and do damage housing or surrounding components
  23. Connect RDU HV cable onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  24. Install bolt securing RDU HV cable bracket to RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  25. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  26. Install RDU 12V connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  27. Install RDU 12V harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  28. Position coolant drain container underneath LH rear of HV battery
  29. Install RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate up over RDU and rearward around subframe to oil cooler
  30. Secure RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 5x clips, Remove plugs as needed
  31. Install RDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clip, Rotate between subframe and battery into RDU and PCS outlet, Remove plugs as needed
  32. Remove hose plugs and connect coolant inlet hose to rear drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Let coolant drain from hose before install, Perform push-pull-push test to make sure hose is fully seated
  33. Remove coolant drain container from underneath vehicle
  34. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  35. Install push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  36. Lower vehicle for access to underhood area
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  37. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  38. Remove coolant bottle cap
  39. Fill coolant to the proper level
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level filled to the Max line
  40. Fill brake bleeder reservoir to full level
  41. Clean area around brake fluid reservoir and remove brake reservoir cap
  42. Top off brake fluid reservoir
    Informational PurposesAn informational icon, calling your attention
    Note
    Top off brake fluid as needed
  43. Install pressure bleeder adapter onto reservoir
  44. Set brake bleed reservoir pressure to 30 psi
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
  45. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  46. Select Actions/Autodiag and search for "bleed"
  47. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  48. Open LH front brake caliper outer bleeding valve then click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  49. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  50. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  51. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  52. Open RH front brake caliper outer bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  53. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  54. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  55. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  56. Open RH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  57. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  58. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  59. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  60. Open LH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  61. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  62. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  63. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
  64. Remove pressure bleeder adapter from reservoir
  65. Check fluid level
    Informational PurposesAn informational icon, calling your attention
    Note
    Top off if necessary
  66. Install brake reservoir cap
  67. Pump the brake pedal a few times to ensure the brake pedal feels normal
  68. Using Toolbox 3:
    1. Select the Actions tab and search for "Stiffness".
    2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICESearch for routine in ToolboxIBST Stiffness Test - Service - BURNISHED/UNBURNISHEDChassis / Brakes - Brake Stiffness Test, and then click the link of the routine.
    3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
    4. Click RUN, and allow the routine to complete.
      Informational PurposesAn informational icon, calling your attention
      Note
      Do not press the brake pedal during the test.
  69. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  70. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  71. Install coolant bottle cap
  72. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  73. Remove ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  74. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  75. Install the LH rear wheel arch liner. See Wheel Arch Liner - Rear - LH (Structural Pack) (Remove and Replace).
  76. Install all four wheels. See Wheel Assembly (Remove and Install).
  77. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  78. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, Ensure washer hose is properly routed after installation
  79. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  80. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  81. Close hood
  82. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle
  83. Raise LH front window
  84. Close LH front door
  85. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  86. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  87. Install the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  88. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  89. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  90. Install the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).