03/12/2023 17:42:41

Door Assembly - Charge Port (China) (Remove and Replace)

Correction code 44014302 0.96 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1076921-01-B Insulation Multimeter, Fluke 1508
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remove all jewelry (watches, bracelets, rings, necklaces, earrings, ID tags, piercings, etc.) from your person, and all objects (keys, coins, pens, pencils, tools, fasteners, etc.) from your pockets before performing any procedure that exposes you to high voltage.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Proper personal protective equipment (PPE) is required to perform this procedure:

  • High voltage insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Remove

  1. Remove the charge port assembly. See Charge Port (China) (Busbar Type) (Remove and Replace).
  2. Remove the LH tail lamp. See Taillight - LH (Remove and Install).
  3. Disconnect the charge port door harness connector from the charge port ECU, and then release the charge port door grommet from the body.
  4. Apply masking tape around the charge port door area.
  5. Release the clips that attach the charge port door assembly to the vehicle, then push the bottom of the assembly out to remove the charge port door assembly from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Maneuver the actuator around body to ease the removal of the charge port door assembly. Use caution when removing.

Install

  1. Install the charge port door assembly on the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Maneuver the actuator around body to ease the installation of the charge port door assembly. Use caution when installing.
  2. Install the charge port door grommet on the body and connect the charge port door harness connector to the charge port ECU.
  3. Install the LH tail lamp. See Taillight - LH (Remove and Install).
  4. Install the charge port door assembly. See Charge Port (China) (Busbar Type) (Remove and Replace).
  5. Remove the masking tape around the charge port door.