20/06/2022 13:18:58
Harness - Seat - Driver (Remove and Replace)
Correction code 17101802 0.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Open all four doors
NoteLatch rear doors to prevent accidental closing when vehicle is powered down
- Lower all windows
- Move LH front seat backward
- Remove LH front floormat
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Remove LH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
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Remove clip securing LH lower A-pillar trim
Note1x push clip
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Remove LH lower A-pillar trim
Note6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
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Release LH front door seal from body
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Remove clip securing LH front cabin carpet to body
Note1x clip
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Pull LH front cabin carpet away from A-pillar to access LH front seat connector
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Remove LH front seat front fasteners
Note2x patch bolts, T45P, 33.5 Nm, Discard after removal
- Move LH front seat forward
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Release seat belt retractor from LH front seat
NoteInsert special removal tool into the bottom of the retractor to release
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Raise LH front seat cushion to maximum height
NoteAdjust seat back if needed to avoid contacting headliner
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Remove LH front seat rear fasteners
Note2x patch bolts, T45P, 33.5 Nm, Discard after removal
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Adjust position of LH front seat for easy removal
NoteMove seat to middle of track at most upright position
- Open hood
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Remove rear apron
Note14x clips
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Power off vehicle from center display
NoteVia Controls > Safety & Security > Vehicle Power > Power Off
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Disconnect 12V negative terminal and first responders loop
Note1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
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Disconnect LH front seat harness from VC left
Note1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC left, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
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Remove LH front seat harness from LH footwell support bracket
Note2x retaining clips
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Release LH front seat harness and guide from body
Note3x clips, 1 datum, Datum goes through access hole on LH lower B-pillar
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Pull LH front seat harness from under LH front cabin carpet
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Remove LH front seat from vehicle
NoteRecommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
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Place LH front seat on a protected surface
NoteRecommend assistance, Place seat so the underside of the seat can be accessed
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Install the outboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
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Install the inboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
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Remove the headrest from seat
Note2x locking clips, Remove by pulling straight up, out of the seat
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Remove the inboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
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Remove the outboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
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Unhook the straps for the lower section of the seat back and move the seat back flap away from the underside of the seat
Note2x clips
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Remove seat back from LH front seat
Note8x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out the clips on the seat back can break off, Release remaining clips from underneath seat assembly
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Remove the lower flap covering the outboard corner of the seat back frame
NotePull the trim straight up, off of the retaining tabs to release
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Remove the upper flap covering the outboard corner of the seat back frame
NotePull the lower section of trim away from the retaining tab to release, then pull the trim straight up off of the upper retaining tab
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Remove the outer clips securing the seat upholstery to the seat back frame
Note2x clips, To release, rotate the clips off of the frame from the inside out
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Pull the seat upholstery away from the air bag to gain access to the air bag electrical connector
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Disconnect LH front seat air bag
Note1x connector, Pull both of the orange tabs down to release the connector
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Disconnect the recliner motor
Note1x connector
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Disconnect the lumbar valve pack and ECU
Note1x connector
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Disconnect the lumbar pump
Note1x connector
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Remove the seat harness from seat back frame
Note3x clips
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Remove screw securing outer side cover to seat
Note1x screw, T20, 4 Nm, Ensure the front of the seat is high enough to access the T20 screw
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Pull outward at front to release outer side cover clip from LH front seat but do not remove
Note1x clip, Do not fully remove for risk of damage to the trim/switch pack/harness
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Lift cover rearward to release outer side cover rear tab from LH front seat
NoteDo not fully remove for risk of damage to the trim/switch pack/harness
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Disconnect LH front seat switch connector
Note1x connector
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Remove the outer trim from the LH front seat
NoteThe rear of the trim will be pulled outward and the trim will need to be lifted off, out of the seat, clearing the cushion and the pretensioner
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Remove the crazy rabbit clip
Note1x clip
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Remove the crazy rabbit
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Disconnect the driver pre-tensioner connector
Note1x electrical connector, 2 stage locking connector, Release the first lock by pulling away from the connector, Then remove the connector from the pre-tensioner
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Release seat belt pretensioner harness clips
Note3x clips, Use 90 pick to release harness clips from seat track rail
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Remove clips securing seat switch harness to seat cushion frame
Note2x fir tree clips
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Rotate the seat to gain access to the underside of the seat
NoteProtect seat cushion from damage
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Remove the clip securing the LH front seat harness to the outboard seat track
Note1x clip
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Remove the harness retaining clip under the tilt motor
Note1x retaining clip
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Disconnect the tilt motor connector
Note1x connector
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Route the seat belt pretensioner leg of the seat harness away from the seat
NoteRoute the harness leg from behind the tilt motor and away from the bottom of the seat
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Disconnect the seat back heater connector
Note1x connector, Green
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Disconnect the heat pad connector
Note1x connector
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Remove clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
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Disconnect the seat occupied sensor and set the sensor harness pigtail aside
Note1x connector
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Remove the retaining clip that secures the seat occupied sensor connector to the seat bottom and discard
NoteThe new harness comes with the retaining clip installed on the harness connector
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Remove the retaining clip under the main seat harness junction
Note1x retaining clip
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Disconnect the lift motor connector
Note1x connector
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Remove the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
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Disconnect the seat track motor connector
Note1x connector
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Remove the clip securing the track motor harness to the track motor housing
Note1x edge clip
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Disconnect the seat track position sensor connector
Note1x connector
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Remove inner side shield from seat
Note3x clips, Release side clip from seat bottom frame, then pull up on rear of trim to remove
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Disconnect the seat belt buckle and set seat belt buckle aside
Note1x connector
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Release the clip that attaches the seat belt buckle connector to the seat cushion frame
Note1x fir tree clip
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Remove the clips securing the seat belt buckle connector harness to the seat cushion frame
Note2x fir tree clips
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Route the seat belt buckle leg of the harness away from the seat to allow the seat harness to be removed
NoteRoute the seat belt buckle leg around the lift motor and away from the seat, The harness will be completely free from the seat at this point
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Position the new seat harness for installation
NoteRoute the harness under the lift motor and tilt motor placing the harness legs in the correct locations, Harness clips will be installed later
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Install the clips securing the seat belt buckle connector harness to the seat cushion frame
Note2x fir tree clips
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Install clip securing seat belt buckle harness connector to the seat cushion frame
Note1x fir tree clip
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Connect the seat belt buckle
Note1x connector
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Install LH inner side shield to driver seat
Note3x clips, Slide the trim onto the seat from the opening for the buckle, then slide forward into position
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Connect the seat track position sensor connector
Note1x connector
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Connect the seat track motor connector
Note1x connector
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Install the clip securing the track motor harness to the track motor housing
Note1x edge clip
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Install the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
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Connect the lift motor connector
Note1x connector
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Install the retaining clip under the main seat harness junction
Note1x retaining clip
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Connect the seat occupied sensor and install the clip onto the seat bottom
Note1x connector, 1x retaining clip, Ensure harness is not routed between cushion and frame to avoid friction
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Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
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Connect the heat pad connector
Note1x connector
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Connect the seat back heater connector
Note1x connector
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Install the harness retaining clip under the tilt motor
Note1x retaining clip
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Connect the tilt motor connector
Note1x connector
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Install the clip securing the LH front seat harness to the outboard seat track
Note1x clip
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Install clips securing seat switch harness to seat cushion frame
Note2x fir tree clips
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Install seat belt pretensioner harness clips
Note3x clips, Position seat belt pretensioner harness clips to seat track rail and press down on each clip to secure
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Connect the driver pre-tensioner connector
Note1x electrical connector, 2 stage locking connector, Connect the pre-tensioner, Then slide the lock towards the connector, Perform a pull push pull test to ensure proper connection
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Install the crazy rabbit
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Install the crazy rabbit clip
Note1x clip
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Position outer side cover to the LH front seat and slide forward to secure rear tab
NoteApply light pressure to the rear of the outer trim to fully seat onto the seat frame, A fully installed trim should not show any metal from the frame and should line up with the contour of the seat back
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Connect the LH front seat switch connector
Note1x connector
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Slide outer side cover to secure rear tab to LH front seat
NoteApply light pressure to the rear of the outer trim to fully seat onto the seat frame, A fully installed trim should not show any metal from the frame and should line up with the contour of the seat back
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Install screw securing outer side cover to seat
Note1x screw, T20, 4 Nm
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Rotate the seat back to the upright position
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Install the seat harness to seat back frame for installation
Note3x clips
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Connect the lumbar pump
Note1x connector
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Connect the lumbar valve pack and ECU
Note1x connector
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Connect the recliner motor
Note1x connector
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Connect front seat air bag
Note1x connector
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Install the clips holding the outboard seat back trim to the seat frame
Note2x clips
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Install the upper flap covering the outboard corner of the seat back frame
NotePull the flap over the metal tangs to secure
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Install the lower flap covering the outboard corner of the seat back frame
NotePull the flap over the metal tangs to secure
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Install the seat back shell base assembly to seat back frame
Note8x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed
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Hook the strap clips for the seat back shell onto the seat suspension
Note2x clips, Ensure the straps are tight for proper fit and installation
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Install the headrest into seat
Note2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest
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Install LH front seat into vehicle
NoteRecommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
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Secure LH front seat harness and guide to body
Note3x clips, 1x datum, Datum goes through access hole on LH lower B-pillar
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Install LH front seat harness onto LH footwell support bracket
Note2x retaining clips
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Connect LH front seat harness to VC left
Note1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
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Fully seat LH front cabin carpet
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Install clip securing LH front cabin carpet to body
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Install LH lower A-pillar trim
Note6x clips, 2 locating pins, Align front locating pin first
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Install clip securing LH lower A-pillar trim
Note1x push clip
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Install LH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
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Reseat LH front door seal along lower A-pillar trim
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Connect first responder loop and 12V negative terminal
Note1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
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Install rear apron
Note14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
- Close hood
- Move LH front seat forward
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Install LH front seat belt retractor to seat
NoteInsert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
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Install LH front seat rear fasteners
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move LH front seat backward
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Install LH front seat front fasteners
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move LH front seat to original position
- Raise all windows
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Close all four doors
NoteIf 12V is powered up, Unlatch rear doors before closing