25/03/2024 17:24:54
Harness - Main Front (Structural Pack) (Remove and Replace)
Correction code 17100742 4.08 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2024-03-22: Added a Note to make sure the first responder loop is disconnected prior to the installation of the new main front harness.
- 2023-08-28: Updated EPB Service Mode reference.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
- Open both front doors and lower both front windows.
- Move both front seats backward.
- Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
- Open hood
-
Power off vehicle from center display
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box
-
Remove rear apron
Note14x clips
-
Remove access panel
Note3x clips, 1x connector
-
Remove fasteners securing the frunk assembly
Note5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to reservoir neck
-
Remove frunk assembly from vehicle
Note6x clips, Replace any clips if broken or missing
-
Release washer hose from washer tank neck
Note3x anchors
-
Remove washer tank neck from washer tank
Note1x O-ring, Pull straight out
-
Remove HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
-
Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
-
Remove fasteners securing the LV battery
Note3x bolts, 8mm, 6 Nm Early production vehicle may have3x bolts, M6, 10mm, 10 Nm
-
Remove LV battery from vehicle
NoteRaise up LV battery vertically from the vehicle
-
Release positive jump post
Note1x cover, 1x bolt, E5, 8 Nm, Remove positive jump post cover to access jump post bolt
-
Remove fresh air intake duct
Note1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
-
Remove LH wiper arm nut cover
Note1x cover
-
Remove the nut securing the LH wiper arm to wiper module
Note1x nut, 15mm, 25 Nm
-
Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
Note1x clip, 1x hose
-
Remove the LH wiper arm and hose assembly from vehicle
-
Remove RH wiper arm nut cover
Note1x cover
-
Remove the nut securing the RH wiper arm to wiper module
Note1x nut, 15mm, 25 Nm
-
Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
Note1x clip, 1x hose
-
Remove the RH wiper arm and hose assembly from vehicle
-
Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
Note1x clip, 1x hose
-
Remove cowl screen retaining clips
Note2x push clips
-
Release the cowl clips at the center bracket
Note2x retaining clips
-
Remove cowl screen from vehicle
Note2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield
-
Remove the bolts securing wiper module
Note2x bolts, 10mm, 7 Nm
-
Remove wiper module from anchor bracket
Note1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket
-
Disconnect wiper module harness
Note1x connector, Rotate wiper assembly to expose under side
-
Remove wiper module from vehicle
-
Disconnect washer pump harness clip
Note1x fir clip
-
Remove bolts securing washer tank
Note1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
-
Unplug washer tank level sensor
Note1x connector, Move washer tank forward and raise to access connector
-
Disconnect washer tank pump connector
Note1x connector
-
Remove washer assembly
NoteDrain washer fluid once removed
-
Release 12V positive cable clip from front controller
Note1x clip
-
Release main harness front controller ground cable
Note1x bolt, 10mm, 8.5 Nm
-
Disconnect the supermanifold harness from the front controller
Note1x connector
-
Remove bolts securing front controller shield assembly and remove from vehicle
Note2x bolts, 10mm, 8.5 Nm
-
Disconnect remaining connectors on front controller
Note5x connectors, Release locking tabs first if equipped
-
Release harness guide from front controller
Note2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
-
Remove bolts securing front controller
Note3x bolts, 10mm, 10 Nm
-
Remove the front controller from vehicle
NotePush harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
-
Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
-
Remove car computer coolant plugs from new car computer
Note2x coolant plugs
-
Release coolant hoses from car computer
Note2x spring clips
-
Install coolant plugs into coolant outlets of car computer that is being removed from vehicle
-
Install plugs to car computer coolant hoses
Note2x plugs, Do not need to engage spring clips
-
Remove nuts securing car computer to bulkhead
Note6x nyloc nuts, 7.1 Nm, Discard nuts after removal
-
Remove LH IP end cap
Note3x clips
-
Remove LH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
-
Remove LH air wave bezel cap from main decor assembly
Note2x clips
-
Remove clip securing LH lower A-pillar trim
Note1x push clip
-
Remove LH lower A-pillar trim
Note6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
- Remove LH front floormat
-
Remove LH console side panel carpet
Note11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
-
Remove screw and clips securing LH footwell cover
Note2x push clips, 1x screw, T20, 2.5 Nm
-
Remove connectors from LH footwell cover and remove from vehicle
Note3x tabs, 1x Ethernet connector, 1x puddle light connector
-
Release clips securing LH cabin carpet to cabin support
Note2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support
-
Fold LH front cabin carpet rearward
Note1x clip, Release seat harness clip and route harness away, Fold back LH cabin carpet back, Maneuver under brake and accelerator pedals
-
Disconnect front harness white connector X909 from LH body harness and separate from left body controller
Note1x connector, 1x clip
-
Release harness from LH controller
Note1x clip
-
Disconnect J1 power connector
Note1x connector, Release lock then remove
-
Disconnect J6 frunk connector
Note1x connector
-
Push the LH side of the front harness through the bulkhead
NoteEnsure that the LH harness is drawn without resistance
-
Remove RH IP end cap
Note3x clips
-
Remove RH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
-
Remove clip securing RH lower A-pillar trim
Note1x push clip
-
Remove RH lower A-pillar trim
Note6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
- Move RH front seat backward
- Remove RH front floormat
-
Remove main decor assembly
Note2x screws, T20, 2.3 Nm, 15x clips, 1x center clip, Replace securing clips as needed
-
Remove clips securing RH footwell assembly
Note4x push clips, Clip count may vary depending on region
-
Disconnect RH footwell assembly connectors and remove from vehicle
Note2x connectors
-
Disconnect glove box USB cable from car computer
Note1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config
-
Remove screws securing glove box assembly to IP carrier
Note6x screws, T20, 2.3 Nm
-
Disconnect glove box assembly connectors
Note3x connectors
-
Remove the glove box from IP carrier
Note3x clips
-
Remove RH console side panel carpet
Note12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
-
Release clips securing RH cabin carpet to cabin support
Note2x clips
-
Fold RH front cabin carpet rearward
Note1x clip, Release seat harness clip and route harness away, Fold back RH cabin carpet back
-
Remove the passenger footwell air duct
Note1x push clip
-
Remove the RH IP air wave duct
Note2x push clips
-
Release ground strap from car computer
Note1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal
-
Disconnect connectors on front side of car computer
Note4x connectors, If equipped, release locking tab, then remove connector body
-
Release harness connectors on LH side of car computer
Note7x connectors, If equipped, release locking tab, then remove connector body
-
Release harness guide clip
Note1x clip, Pinch release tabs with needle nose pliers
-
Slide car computer inward to allow access to connectors and harness clips
NoteWith right hand on top of computer and left hand under computer, use right hand to help push airbag up and towards the rear of the vehicle to provide clearance for visor.
-
Remove visor from car computer
Note4xclips Pull tab on left side of computer away from computer and lift visor up and way.
-
Release harness clips from top of car computer
Note2x harness clips
-
Release connectors from RH side of car computer and remove from vehicle
Note8x connectors, If equipped, release locking tab, then remove connector body
-
Disconnect J6 frunk connector
Note1x connector
-
Disconnect J1 power connector
Note1x connector, Release lock then remove
-
Release black connector from right body controller and disconnect
Note1x connector, 1x clip
-
Disconnect 12V connector from vehicle
Note1x connector
-
Release DCDC cable from RH controller
Note1x clip
-
Push the RH side of the front harness through the bulkhead
NoteEnsure that the RH harness is drawn without resistance
-
Disconnect harness connector for windshield heater from underhood area and release clip
Note1x connector, 1x clip
-
Secure the windshield harness out of the way to avoid damage
NoteSecure using tape
-
Remove wheel chocks and push vehicle onto lift
NoteRecommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
-
Remove LH front wheel cap
Note1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
-
Remove RH front wheel cap
Note1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
-
Loosen LH front wheel
Note5x nuts, 21mm, 175 Nm
-
Loosen RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Raise vehicle partially and lower lift onto locks
NoteSet vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove LH front wheel
Note5x nuts, 21mm, 175 Nm
-
Remove RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove front aero shield
Note12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
-
Release LH front wheel liner from HV battery
Note1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
-
Release RH front wheel liner from HV battery
Note1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
-
Lower vehicle partially and set lift onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
-
Remove LH front fender garnish
Note11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
-
Remove clips securing LH front wheel liner to vehicle
Note10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor
-
Remove LH front wheel liner
Note5x studs
-
Disconnect the front harness connectors for the LH side repeater and camera
Note2x connectors
-
Remove the front harness clip for the LH side repeater and camera harness
Note1x clip
-
Disconnect LH Front wheel speed sensor connector
Note1x clip, 1x connector, Release locking tab
-
Disconnect LH FEM harness connector
Note1x connector, Disengage locking tab
-
Disconnect connector to cooling fan module
Note1x connector,
-
Disconnect connectors from horn assembly
Note2x connectors, Take note of original routing
-
Remove the front harness for the cooling fan module harness
Note1x clip
-
Disconnect LH headlamp connector
Note1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
-
Disconnect the HVIL connector
Note1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
-
Cut LV battery ground cable
-
Release LV battery ground cable from body
Note1x bolt, 10mm, 10 Nm, 1x fir tree
-
Locate and disconnect the LH front shotgun crash accelerometer
Note1x connector, Release locking tab and pull tab outward to release connector
-
Remove the front harness ground terminals at LH front shock tower
Note3x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts
-
Disconnect HCU connector
Note1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
-
Release connection for the front subframe harness
Note1x locking connector, Release red locking tab, Disengage connection and release
-
Remove the LH harness bracket from vehicle
Note2x tabs
-
Remove AC compressor ground strap
Note1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
-
Disconnect the steering gear assembly connectors
Note2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect
-
Disconnect logic connectors from steering gear assembly
Note2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
-
Release front harness clip on LH side of front subframe
Note1x clip
-
Disconnect brake fluid level sensor
Note1x connector, Slide locking tab away from connector to fully release
-
Disconnect iBooster assembly harness from brake booster assembly
Note2x connectors, Slide locking tab away from connector to fully release
-
Release clips securing front harness to LH side of body
Note9x clips
-
Remove RH front fender garnish
Note11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
-
Remove clips securing RH front wheel liner to vehicle
Note10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor
-
Remove RH front wheel liner
Note5x studs
-
Release connection for the front fascia
Note1x locking connector, Release red locking tab and disengage connector
-
Release harness clip and connector to pedestrian warning speaker
Note1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner
-
Disconnect RH FEM harness connector
Note1x connector, Disengage locking tab
-
Disconnect the RH front wheel speed sensor connector
Note1x connector, Release locking tab
-
Remove the front harness clip for the RH front wheel speed sensor harness
Note2x clips
-
Disconnect the front harness connectors for the RH side repeater and camera
Note2x connectors
-
Remove the front harness clip for the RH side repeater and camera harness
Note1x clip
-
Disconnect RH headlamp connector
Note1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
-
Locate and disconnect the RH front shotgun crash accelerometer
Note1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
-
Remove the front harness ground terminals at RH front shock tower
Note1x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts
-
Remove the front harness clip around RH front frame rail area
Note8x clips
-
Remove the front harness from vehicle
NoteRecommend assistance
-
Release main harness front controller ground cable
Note1x zip tie, Prior to cutting tape mark position of main harness front controller ground cable to main harness for overlay step, Remove main harness front controller ground cable from main harness bundle with seam cutting tool, Remove excess electrical tape
-
Tape zip ties to front main harness
Note4x zip ties, Fold zip ties in "U" shape and tape to harness, Do not zip ties, this will be done at a later step
-
Tape front main harness
NoteTape front main harness and ground cable separately, Do not tape main harness front controller ground cable back to bundle
-
Install edge clip to main harness
Note1x Zip tie edge clip
-
Position the front harness to vehicle
for installation.
NoteMake sure the first responder loop is disconnected prior to the installation of the new main front harness.NoteMake sure to route RH branch underneath A/C compressor HV harness, Recommend assistance
-
Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
NoteRoute harness underneath A/C HV harness, Make sure to install grommet in proper orientation
-
Route the front harness around the brake booster area and push the LH side of the harness into driver side compartment
NoteMake sure to install grommet in proper orientation
-
Install clips securing front harness to LH side of body
Note9x clips
-
Install the LH harness bracket to the
vehicle
Note2x tabs
-
Install front harness clip on LH side of front subframe
Note1x clip
-
Connect logic connectors to steering gear assembly
Note2x connectors, Engage locking tab
-
Connect the steering gear assembly connectors
Note2x locking connectors, Engage locking tab
-
Secure connection for the front subframe harness
Note1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket
-
Connect HCU connector
Note1x connector, Seat connection and rotate lever downward, Secure red locking tab
-
Install AC compressor ground strap
Note1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
-
Install the front harness ground terminals to LH front shock tower
Note3x bolts, 10mm, 8 Nm, 1x connector
-
Connect iBooster assembly harness to brake booster assembly
Note2x connectors, Secure locking tab by sliding towards connector once installed
-
Connect brake fluid level sensor
Note1x connector, Secure locking tab by sliding towards connector once installed
-
Connect the HVIL connector
Note1x locking connector, Engage locking tab
-
Connect the front shotgun crash accelerometer
Note1x connector, 2 stage connection, Verify connection is fully secured
-
Connect LH headlamp
Note1x connector, 1x locking tab
-
Install the front harness clip for the LH side repeater and camera harness
Note1x clip
-
Connect electrical harness to LH side repeater
Note2x connectors, Ensure lock on camera connection is secure
-
Connect LH FEM harness connector
Note1x connector, Engage locking tab
-
Install connector to cooling fan module
Note1x connector
-
Install the front harness clip for the cooling fan module harness
Note1x clip
-
Connect horn assembly connectors
Note2x connectors
-
Connect LH Front wheel speed sensor connector
Note1x clip, 1x connector, Engage locking tab
-
Install LH front wheel liner
Note5x studs, Tuck liner behind aero shield
-
Install clips securing LH front wheel liner to vehicle
Note10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor
-
Install LH front fender garnish
Note12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia
-
Install the front harness clip around RH front frame rail area
Note8x clips
-
Install the front harness ground terminals to RH front shock tower
Note2x bolts, 10mm, 8 Nm, 1x connector
-
Install RH headlamp connector
Note1x connector
-
Install RH front shotgun crash accelerometer
Note1x connector
-
Connect RH FEM harness connector
Note1x connector, Engage locking tab
-
Secure connection and clip for pedestrian warning speaker
Note1x connector, 1x clip, Engage locking tab
-
Secure connection for the front fascia
Note1x locking connector, Secure connection and fully engage red locking tab
-
Connect the front harness connectors
for the RH side repeater and camera
Note2x connectors
-
Install the front harness clip for the RH side repeater and camera harness
Note1x clip
-
Connect the RH front wheel speed sensor
connector
Note1x connector
-
Install the front harness clip for the RH front wheel speed sensor harness
Note2x clips
-
Install RH front wheel liner
Note5x studs, Tuck liner behind aero shield
-
Install clips securing RH front wheel liner to vehicle
Note10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor
-
Install RH front fender garnish
Note11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel
-
Removed the tape from the windshield heater harness and windshield
-
Connect the windshield heater harness and install clip
Note1x connector, 1x clip
-
Maneuver front controller into position
NoteSlide over temp set hook first, then into bottom bracket temp set holes
-
Secure front controller
Note3x bolts, 10mm, 10 Nm
-
Install harness guide to front controller
Note2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts
-
Connect front controller harness connectors
Note5x connectors, Fully seat connector, then engage locking tabs if equipped
-
Install front controller protection shield
Note2x bolts, 10mm, 8.5 Nm
-
Connect the supermanifold harness to the front controller
Note1x connector
-
Overlay main harness front controller ground cable to main harness
Note4x zip ties, route Main harness controller ground cable over main harness and secure with zip ties
-
Install main harness front controller ground cable to front controller
Note1x bolt, 10mm, 8.5 Nm
-
Secure 12V positive cable to front controller
Note1x clip
-
connect washer tank pump connector
Note1x connector
-
Connect washer tank level sensor
Note1x connector
-
Install washer tank assembly
NoteAlign retaining stud at firewall with washer tank upper bracket
-
Install washer tank retaining nut and bolt
Note1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
-
Connect washer pump harness clip
Note1x fir clip
-
Position wiper module to vehicle and connect harness
Note1x connector, Secure electrical connector with wiper assembly upside down, Rotate assembly rearward ensuring harness clearance
-
Install wiper module to anchor bracket
Note1x rubber anchor, Carefully push wiper assembly rearward to fully engage rubber anchor to under windshield bracket
-
Install the bolts securing wiper module
Note2x bolts, 10mm, 7 Nm
-
Install cowl screen assembly
Note2x clips, Press the corners of the cowl into the body
-
Install the cowl clips at the center bracket
Note2x retaining clips
-
Install cowl screen retaining clips
Note2x clips
-
Connect washer hose from washer pump to Y-tube fitting and secure washer hose clip
Note1x clip, 1x hose
-
Install the RH wiper arm and hose assembly onto vehicle
-
Install the nut securing the RH wiper arm to wiper module
Note1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield
-
Install RH wiper arm nut cover
Note1x cover
-
Connect washer hose from RH wiper arm to Y-tube fitting and secure washer hose clips
Note1x clip, 1x hose
-
Install the LH wiper arm and hose assembly onto vehicle
-
Install the nut securing the LH wiper arm to wiper module
Note1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at windshield
-
Install LH wiper arm nut cover
Note1x cover
-
Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clip
Note1x clip, 1x hose
-
Position LV battery into vehicle
NoteLower vertically LV battery into the vehicle
-
Install fasteners securing LV battery
Note3x bolts, 8mm, 6 Nm. Early production vehicle may have3x bolts, M6, 10mm, 10 Nm
-
Install positive jump post
Note1x bolt, E5, 8 Nm, Place cover over stud once torqued
-
Install LV battery ground cable to body
Note1x fir tree, 1x bolt, 10mm, 10 Nm
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Apply Loctite 222 onto aero shield bolts and secure LH front wheel liner onto HV battery
Note1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
-
Apply Loctite 222 onto aero shield bolts and secure RH front wheel liner onto HV battery
Note1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
-
Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
Note12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
-
Lower vehicle partially and set onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
-
Install LH front wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Install RH front wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Torque LH front wheel
Note5x nuts, 21mm, 175 Nm
-
Torque RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Install LH front wheel cap
Note1x cap, Align valve stem with wheel cap cavity
-
Install RH front wheel cap
Note1x cap, Align valve stem with wheel cap cavity
-
Remove vehicle from lift
NoteLower rack arms fully and remove from under vehicle
-
Push vehicle away from lift
NoteRecommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
-
Connect 12V connector to vehicle
Note1x connector
-
Secure DCDC cable to RH controller
Note1x clip
-
Connect black connector and secure to right body controller
Note1x connector, 1x clip
-
Connect J1 power connector
Note1x connector, Fully seat connector then engage lock
-
Connect J6 frunk connector
Note1x connector
-
Place car computer into vehicle and connect RH side connectors
Note8x connectors, If equipped, fully seat connector, then engage locking tab
-
Secure harness to top of car computer
Note2x harness clips
-
Install visor on car computer
Note4x clips, Align coolant pipe clips over coolant pipes and lower visor until all clips are secured.
-
Slide car computer into position on bulkhead
NoteUse caution during installation due to minimal clearance between shroud and passenger airbag connectors and harness
-
Secure harness guide clip
Note1x harness clip
-
Connect LH side connectors
Note7x connectors, If equipped, fully seat connector, then engage locking tab
-
Connect connectors on the front side of car computer
Note4x connectors, If equipped, fully seat connector, then engage locking tab
-
Secure ground cable to car computer
Note1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal
-
Install nuts securing car computer to the bulkhead
Note5x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
-
Verify there are no coolant plugs in the car computer coolant necks
-
Remove plugs from car computer coolant hoses
Note2x plugs, Engage spring clips after removal
-
Secure hoses to car computer coolant inlet/outlet
Note2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated
-
Remove absorbent material from below car computer coolant hose connection points
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Remove coolant bottle cap
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Fill coolant bottle to base of neck as indicated
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Fold RH front main cabin carpet back to original position
Note1x clip, Secure seat harness clip and route harness, Fold RH cabin carpet back
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Install clips securing RH cabin carpet to cabin support
Note2x push clips, Secure clips and verify fitment of carpet
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Connect glove box assembly connectors
Note3x connectors, Puddle lamp harness routing prevent blocking movement of pawls
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Install the new glove box into IP carrier
Note3x clips
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Install screws securing glove box assembly to IP carrier
Note6x screws, T20, 2.3 Nm
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Connect glove box USB cable to car computer
Note1x connector, Connector count may vary depending from config
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Connect the RH footwell assembly connectors
Note2x connectors
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Install clips securing RH footwell assembly
Note4x push clips
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Install main decor assembly
Note15x clips, 1x center clip
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Install RH lower A-pillar trim
Note6x clips, 2x locating pins, Align front locating pin first
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Install clip securing RH lower A-pillar trim
Note1x clip
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Install RH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
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Install RH air wave bezel cap to main decor assembly
Note2x clips
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Install RH IP end cap
Note3x clips
- Install RH front floor mat
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Connect J6 frunk connector
Note1x connector
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Connect J1 power connector
Note1x connector, Fully seat connector then engage lock
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Secure harness to LH controller
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Connect front harness white connector X909 to LH body harness and clip to LH body controller
Note1x connector, 1x clip
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Fold LH front cabin carpet back to original position
Note1x clip, Secure seat harness clip and route harness, Fold LH cabin carpet back, Maneuver under brake and accelerator pedals
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Install clips securing LH cabin carpet to cabin support
Note2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet
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Install connectors to LH footwell cover and position for installation
Note3x tabs, 1x Ethernet connector, 1x puddle light connector
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Install screw and clips securing LH footwell cover
Note1x screw, T20, 2.5 Nm, 2x push clips
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Install LH console side panel carpet
Note11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
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Install LH lower A-pillar trim
Note6x clips, 2 locating pins, Align front locating pin first
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Install clip securing LH lower A-pillar trim
Note1x push clip
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Install LH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
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Install LH air wave bezel cap to main decor assembly
Note2x clips
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Install LH front floormat
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Install HEPA duct
Note1x bolt, 10mm, 4 Nm, 1x datum, 2x ears, Secure ears onto bulkhead studs then secure datum
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Connect first responder loop and LV battery
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Connect to vehicle using Toolbox 3.0
NoteVehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
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Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
NoteMake sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
- Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Inspect coolant level and top off as necessary
NoteEnsure that the fluid level is at the Max line
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Install coolant bottle cap
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Install HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
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Install washer tank neck to washer tank
Note1x O-ring
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Install washer hose to washer tank neck
Note3x anchors
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Install frunk assembly to vehicle
Note6x clips, Replace any clips if broken or missing
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Install fasteners securing the frunk assembly
Note5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
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Install access panel
Note3x clips, 1x connector
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Install rear apron
Note14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
- Close hood
- Move RH front seat to original position
- Raise RH front window
- Close RH front door
- Move LH front seat to original position
- Raise LH front window
- Close LH front door