25/03/2024 17:24:54

Harness - Main Front (Structural Pack) (Remove and Replace)

Correction code 17100742 4.08 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-03-22: Added a Note to make sure the first responder loop is disconnected prior to the installation of the new main front harness.
  • 2023-08-28: Updated EPB Service Mode reference.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open both front doors and lower both front windows.
  2. Move both front seats backward.
  3. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
  4. Open hood
  5. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  6. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips
  7. Remove access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x connector
  8. Remove fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to reservoir neck
  9. Remove frunk assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Replace any clips if broken or missing
  10. Release washer hose from washer tank neck
    Informational PurposesAn informational icon, calling your attention
    Note
    3x anchors
  11. Remove washer tank neck from washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, Pull straight out
  12. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  13. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  14. Remove fasteners securing the LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 8mm, 6 Nm Early production vehicle may have3x bolts, M6, 10mm, 10 Nm
  15. Remove LV battery from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise up LV battery vertically from the vehicle
  16. Release positive jump post
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x bolt, E5, 8 Nm, Remove positive jump post cover to access jump post bolt
  17. Remove fresh air intake duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
  18. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  19. Remove the nut securing the LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  20. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  21. Remove the LH wiper arm and hose assembly from vehicle
  22. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  23. Remove the nut securing the RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm
  24. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  25. Remove the RH wiper arm and hose assembly from vehicle
  26. Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  27. Remove cowl screen retaining clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  28. Release the cowl clips at the center bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x retaining clips
  29. Remove cowl screen from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield
  30. Remove the bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm
  31. Remove wiper module from anchor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket
  32. Disconnect wiper module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Rotate wiper assembly to expose under side
  33. Remove wiper module from vehicle
  34. Disconnect washer pump harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir clip
  35. Remove bolts securing washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  36. Unplug washer tank level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Move washer tank forward and raise to access connector
  37. Disconnect washer tank pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  38. Remove washer assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Drain washer fluid once removed
  39. Release 12V positive cable clip from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  40. Release main harness front controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8.5 Nm
  41. Disconnect the supermanifold harness from the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  42. Remove bolts securing front controller shield assembly and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8.5 Nm
  43. Disconnect remaining connectors on front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Release locking tabs first if equipped
  44. Release harness guide from front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
  45. Remove bolts securing front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  46. Remove the front controller from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
  47. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
  48. Remove car computer coolant plugs from new car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x coolant plugs
  49. Release coolant hoses from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips
  50. Install coolant plugs into coolant outlets of car computer that is being removed from vehicle
  51. Install plugs to car computer coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Do not need to engage spring clips
  52. Remove nuts securing car computer to bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nyloc nuts, 7.1 Nm, Discard nuts after removal
  53. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  54. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  55. Remove LH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  56. Remove clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  57. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  58. Remove LH front floormat
  59. Remove LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  60. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  61. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  62. Release clips securing LH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support
  63. Fold LH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release seat harness clip and route harness away, Fold back LH cabin carpet back, Maneuver under brake and accelerator pedals
  64. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  65. Release harness from LH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  66. Disconnect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release lock then remove
  67. Disconnect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  68. Push the LH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the LH harness is drawn without resistance
  69. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  70. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  71. Remove clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  72. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  73. Move RH front seat backward
  74. Remove RH front floormat
  75. Remove main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm, 15x clips, 1x center clip, Replace securing clips as needed
  76. Remove clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, Clip count may vary depending on region
  77. Disconnect RH footwell assembly connectors and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  78. Disconnect glove box USB cable from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config
  79. Remove screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  80. Disconnect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  81. Remove the glove box from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  82. Remove RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  83. Release clips securing RH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  84. Fold RH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release seat harness clip and route harness away, Fold back RH cabin carpet back
  85. Remove the passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  86. Remove the RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  87. Release ground strap from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal
  88. Disconnect connectors on front side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, If equipped, release locking tab, then remove connector body
  89. Release harness connectors on LH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, If equipped, release locking tab, then remove connector body
  90. Release harness guide clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Pinch release tabs with needle nose pliers
  91. Slide car computer inward to allow access to connectors and harness clips
    Informational PurposesAn informational icon, calling your attention
    Note
    With right hand on top of computer and left hand under computer, use right hand to help push airbag up and towards the rear of the vehicle to provide clearance for visor.
  92. Remove visor from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    4xclips Pull tab on left side of computer away from computer and lift visor up and way.
  93. Release harness clips from top of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x harness clips
  94. Release connectors from RH side of car computer and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x connectors, If equipped, release locking tab, then remove connector body
  95. Disconnect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  96. Disconnect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release lock then remove
  97. Release black connector from right body controller and disconnect
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  98. Disconnect 12V connector from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  99. Release DCDC cable from RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  100. Push the RH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the RH harness is drawn without resistance
  101. Disconnect harness connector for windshield heater from underhood area and release clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  102. Secure the windshield harness out of the way to avoid damage
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure using tape
  103. Remove wheel chocks and push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
  104. Remove LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  105. Remove RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  106. Loosen LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  107. Loosen RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  108. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  109. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  110. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  111. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  112. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  113. Release LH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
  114. Release RH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
  115. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  116. Remove LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  117. Remove clips securing LH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor
  118. Remove LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    5x studs
  119. Disconnect the front harness connectors for the LH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  120. Remove the front harness clip for the LH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  121. Disconnect LH Front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Release locking tab
  122. Disconnect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab
  123. Disconnect connector to cooling fan module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector,
  124. Disconnect connectors from horn assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Take note of original routing
  125. Remove the front harness for the cooling fan module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  126. Disconnect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  127. Disconnect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
  128. Cut LV battery ground cable
  129. Release LV battery ground cable from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 1x fir tree
  130. Locate and disconnect the LH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and pull tab outward to release connector
  131. Remove the front harness ground terminals at LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts
  132. Disconnect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
  133. Release connection for the front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release red locking tab, Disengage connection and release
  134. Remove the LH harness bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  135. Remove AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  136. Disconnect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect
  137. Disconnect logic connectors from steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  138. Release front harness clip on LH side of front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  139. Disconnect brake fluid level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide locking tab away from connector to fully release
  140. Disconnect iBooster assembly harness from brake booster assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Slide locking tab away from connector to fully release
  141. Release clips securing front harness to LH side of body
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  142. Remove RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  143. Remove clips securing RH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor
  144. Remove RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    5x studs
  145. Release connection for the front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release red locking tab and disengage connector
  146. Release harness clip and connector to pedestrian warning speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner
  147. Disconnect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab
  148. Disconnect the RH front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  149. Remove the front harness clip for the RH front wheel speed sensor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  150. Disconnect the front harness connectors for the RH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  151. Remove the front harness clip for the RH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  152. Disconnect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  153. Locate and disconnect the RH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  154. Remove the front harness ground terminals at RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts
  155. Remove the front harness clip around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  156. Remove the front harness from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance 
  157. Release main harness front controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x zip tie, Prior to cutting tape mark position of main harness front controller ground cable to main harness for overlay step, Remove main harness front controller ground cable from main harness bundle with seam cutting tool, Remove excess electrical tape
  158. Tape zip ties to front main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x zip ties, Fold zip ties in "U" shape and tape to harness, Do not zip ties, this will be done at a later step
  159. Tape front main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Tape front main harness and ground cable separately, Do not tape main harness front controller ground cable back to bundle
  160. Install edge clip to main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x Zip tie edge clip
  161. Position the front harness to vehicle for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the first responder loop is disconnected prior to the installation of the new main front harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to route RH branch underneath A/C compressor HV harness, Recommend assistance
  162. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
    Informational PurposesAn informational icon, calling your attention
    Note
    Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation
  163. Route the front harness around the brake booster area and push the LH side of the harness into driver side compartment
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to install grommet in proper orientation
  164. Install clips securing front harness to LH side of body
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  165. Install the LH harness bracket to the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  166. Install front harness clip on LH side of front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  167. Connect logic connectors to steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tab
  168. Connect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Engage locking tab
  169. Secure connection for the front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket
  170. Connect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Seat connection and rotate lever downward, Secure red locking tab
  171. Install AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  172. Install the front harness ground terminals to LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 8 Nm, 1x connector
  173. Connect iBooster assembly harness to brake booster assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure locking tab by sliding towards connector once installed
  174. Connect brake fluid level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure locking tab by sliding towards connector once installed
  175. Connect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Engage locking tab
  176. Connect the front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage connection, Verify connection is fully secured
  177. Connect LH headlamp
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x locking tab
  178. Install the front harness clip for the LH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  179. Connect electrical harness to LH side repeater
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Ensure lock on camera connection is secure
  180. Connect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  181. Install connector to cooling fan module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  182. Install the front harness clip for the cooling fan module harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  183. Connect horn assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  184. Connect LH Front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x connector, Engage locking tab
  185. Install LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    5x studs, Tuck liner behind aero shield
  186. Install clips securing LH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor
  187. Install LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia
  188. Install the front harness clip around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  189. Install the front harness ground terminals to RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x connector
  190. Install RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  191. Install RH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  192. Connect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  193. Secure connection and clip for pedestrian warning speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, Engage locking tab
  194. Secure connection for the front fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Secure connection and fully engage red locking tab
  195. Connect the front harness connectors for the RH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  196. Install the front harness clip for the RH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  197. Connect the RH front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  198. Install the front harness clip for the RH front wheel speed sensor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  199. Install RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    5x studs, Tuck liner behind aero shield
  200. Install clips securing RH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor
  201. Install RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel
  202. Removed the tape from the windshield heater harness and windshield
  203. Connect the windshield heater harness and install clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  204. Maneuver front controller into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide over temp set hook first, then into bottom bracket temp set holes
  205. Secure front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  206. Install harness guide to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts
  207. Connect front controller harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Fully seat connector, then engage locking tabs if equipped
  208. Install front controller protection shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8.5 Nm
  209. Connect the supermanifold harness to the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  210. Overlay main harness front controller ground cable to main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x zip ties, route Main harness controller ground cable over main harness and secure with zip ties
  211. Install main harness front controller ground cable to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8.5 Nm
  212. Secure 12V positive cable to front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  213. connect washer tank pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  214. Connect washer tank level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  215. Install washer tank assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Align retaining stud at firewall with washer tank upper bracket
  216. Install washer tank retaining nut and bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  217. Connect washer pump harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir clip
  218. Position wiper module to vehicle and connect harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure electrical connector with wiper assembly upside down, Rotate assembly rearward ensuring harness clearance
  219. Install wiper module to anchor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rubber anchor, Carefully push wiper assembly rearward to fully engage rubber anchor to under windshield bracket
  220. Install the bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm
  221. Install cowl screen assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Press the corners of the cowl into the body
  222. Install the cowl clips at the center bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x retaining clips
  223. Install cowl screen retaining clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  224. Connect washer hose from washer pump to Y-tube fitting and secure washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  225. Install the RH wiper arm and hose assembly onto vehicle
  226. Install the nut securing the RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield
  227. Install RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  228. Connect washer hose from RH wiper arm to Y-tube fitting and secure washer hose clips
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  229. Install the LH wiper arm and hose assembly onto vehicle
  230. Install the nut securing the LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at windshield
  231. Install LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  232. Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x hose
  233. Position LV battery into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower vertically LV battery into the vehicle
  234. Install fasteners securing LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 8mm, 6 Nm. Early production vehicle may have3x bolts, M6, 10mm, 10 Nm
  235. Install positive jump post
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, E5, 8 Nm, Place cover over stud once torqued
  236. Install LV battery ground cable to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree, 1x bolt, 10mm, 10 Nm
  237. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  238. Apply Loctite 222 onto aero shield bolts and secure LH front wheel liner onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
  239. Apply Loctite 222 onto aero shield bolts and secure RH front wheel liner onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm
  240. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  241. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  242. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  243. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  244. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  245. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  246. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  247. Install LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity
  248. Install RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity
  249. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle
  250. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  251. Connect 12V connector to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  252. Secure DCDC cable to RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  253. Connect black connector and secure to right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  254. Connect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector then engage lock
  255. Connect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  256. Place car computer into vehicle and connect RH side connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    8x connectors, If equipped, fully seat connector, then engage locking tab
  257. Secure harness to top of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    2x harness clips
  258. Install visor on car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Align coolant pipe clips over coolant pipes and lower visor until all clips are secured.
  259. Slide car computer into position on bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution during installation due to minimal clearance between shroud and passenger airbag connectors and harness
  260. Secure harness guide clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x harness clip
  261. Connect LH side connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, If equipped, fully seat connector, then engage locking tab
  262. Connect connectors on the front side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, If equipped, fully seat connector, then engage locking tab
  263. Secure ground cable to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal
  264. Install nuts securing car computer to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
  265. Verify there are no coolant plugs in the car computer coolant necks
  266. Remove plugs from car computer coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Engage spring clips after removal
  267. Secure hoses to car computer coolant inlet/outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated
  268. Remove absorbent material from below car computer coolant hose connection points
  269. Remove coolant bottle cap
  270. Fill coolant bottle to base of neck as indicated
  271. Fold RH front main cabin carpet back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Secure seat harness clip and route harness, Fold RH cabin carpet back
  272. Install clips securing RH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, Secure clips and verify fitment of carpet
  273. Connect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Puddle lamp harness routing prevent blocking movement of pawls
  274. Install the new glove box into IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  275. Install screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  276. Connect glove box USB cable to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector count may vary depending from config
  277. Connect the RH footwell assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  278. Install clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  279. Install main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips, 1x center clip
  280. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2x locating pins, Align front locating pin first
  281. Install clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  282. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  283. Install RH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  284. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  285. Install RH front floor mat
  286. Connect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  287. Connect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector then engage lock
  288. Secure harness to LH controller
  289. Connect front harness white connector X909 to LH body harness and clip to LH body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  290. Fold LH front cabin carpet back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Secure seat harness clip and route harness, Fold LH cabin carpet back, Maneuver under brake and accelerator pedals
  291. Install clips securing LH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet
  292. Install connectors to LH footwell cover and position for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  293. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.5 Nm, 2x push clips
  294. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
  295. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 locating pins, Align front locating pin first
  296. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  297. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  298. Install LH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  299. Install LH front floormat
  300. Install HEPA duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm, 1x datum, 2x ears, Secure ears onto bulkhead studs then secure datum
  301. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  302. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  303. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  304. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  305. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  306. Install coolant bottle cap
  307. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  308. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring
  309. Install washer hose to washer tank neck
    Informational PurposesAn informational icon, calling your attention
    Note
    3x anchors
  310. Install frunk assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Replace any clips if broken or missing
  311. Install fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
  312. Install access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x connector
  313. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  314. Close hood
  315. Move RH front seat to original position
  316. Raise RH front window
  317. Close RH front door
  318. Move LH front seat to original position
  319. Raise LH front window
  320. Close LH front door