Correction code 33201022 1.86 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Raise and support vehicle with wheels still touching the ground
   Note

   Ensure vehicle is not charging
2. Open LH front door
3. Lower LH front window
4. Open hood
5. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
6. Remove bolt securing frunk to washer fluid reservoir neck
   Note

   1x bolt, 10mm, 5 Nm

   

7. Release washer tank neck from washer tank and set aside
   Note

   1x O-ring, No need to remove hose from neck

   

   

8. Remove the HEPA filter. See Assembly - Filter - HEPA (Remove and Replace).
9. Power off vehicle from center display
   Note

   Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
10. Disconnect LV battery connector and First Responder Loop
    Note

    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

    

11. Remove all four wheels. See Wheel Assembly (Remove and Install).
12. Raise vehicle fully and lower lift onto locks
    Note

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
13. Remove front aero shield
    Note

    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

    

    

14. Lower vehicle partially and set lift onto locks
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
15. Position the oil drain container under hydraulic control unit area

    

16. Place absorbent material underneath brake booster and reservoir area

    

17. Remove fluid from brake fluid reservoir

    

18. Remove master cylinder secondary pipe from brake booster
    Note

    1x nut, 12mm, 16 Nm

    

19. Remove master cylinder primary pipe from brake booster
    Note

    1x nut, 12mm, 16 Nm

    

20. Remove LH front floormat
21. Remove the LH center console side panel. See Side Panel - Center Console - LH (Remove and Replace).
22. Remove screw and clips securing LH footwell cover
    Note

    2x push clips, 1x screw, T20, 2.5 Nm

    

23. Remove connectors from LH footwell cover and remove from vehicle
    Note

    3x tabs, 1x Ethernet connector, 1x puddle light connector

    

24. Remove fasteners securing driver knee air bag to vehicle
    Note

    2x push clips, 2x screws, T20, 2 Nm, 4x patch bolts, E10, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short

    

    

    

    

25. Disconnect the driver knee air bag and remove from vehicle
    Note

    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary

    

    

    

26. Remove the LH footwell air duct

    

    

27. Disconnect brake switch
    Note

    1x connector

    

28. Remove brake switch from pedal assembly
    Note

    Twist counter clockwise 45 degrees to remove. Replace if damaged during removal

    

29. Remove cotter clip from clevis pin on brake pedal assembly
    Note

    1x clip

    

30. Remove clevis pin from brake pedal assembly
    Note

    1x pin

    

    

    

31. Remove fasteners securing booster to bulkhead
    Note

    2x nyloc nuts, 13mm, 16.5 Nm, Discard after removal

    

32. Remove brake booster assembly from vehicle

    

33. Position brake booster assembly into vehicle

    

34. Install fasteners securing booster to bulkhead
    Note

    2x nuts, 13mm, 16.5 Nm, Install new nyloc nuts

    

35. Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
    Note

    1x pin

    

    

    

36. Install cotter pin into clevis pin clip on brake pedal assembly
    Note

    1x clip

    

37. Install brake switch onto pedal assembly
    Note

    Confirm that the brake pedal is in the home position, iBooster and Brake Pedal must be assembled together for brake light switch to be installed, Push the brake switch into the clip until it stops (don't push so hard as to move the brake pedal), Twist clockwise 45 degrees to set the brake switch, Make sure brake switch connector facing RH side of vehicle with connector pins vertical

    

38. Connect brake switch connector
    Note

    1x connector

    

39. Install the LH footwell duct into HVAC module

    

40. Connect the driver knee air bag and install into vehicle
    Note

    1x connector, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector

    

    

41. Connect the driver knee air bag and install into vehicle
    Note

    1x connector, Engage locking tab, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector

    

42. Install fasteners securing driver knee air bag to vehicle
    Note

    4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 2x push clips

    

    

    

    

43. Install connectors to LH footwell cover and position for installation
    Note

    3x tabs, 1x Ethernet connector, 1x puddle light connector

    

    

    

44. Install screw and clips securing LH footwell cover
    Note

    1x screw, T20, 2.5 Nm, 2x push clips

    

45. Remove the LH center console side panel. See Side Panel - Center Console - LH (Remove and Replace).
46. Install LH front floormat
47. Install master cylinder primary pipe from brake booster
    Note

    1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading

    

48. Install master cylinder secondary pipe onto brake booster
    Note

    1x nut, 12mm, 16 Nm, Start nut by hand to avoid cross threading

    

49. Remove absorbent material from underneath brake booster assembly and reservoir area

    

50. Remove the oil drain container from underneath vehicle
51. Connect first responder loop and LV battery
    Note

    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

    

    

    

52. Connect to vehicle using Toolbox 3.0
    Note

    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
53. Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
54. Select ‘UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
    ’, click ‘Run’, and allow routine to complete
    Note

    Select ‘X’ at top right of window to close once complete
55. Once firmware redeploy is complete, Verify on center display release notes are present
    Note

    If the redeploy fails you may receive an error message on UI
56. Fill brake bleeder reservoir to full level

    

57. Clean area around brake fluid reservoir and remove brake reservoir cap

    

58. Top off brake fluid reservoir
    Note

    Top off brake fluid as needed

    

59. Install pressure bleeder adapter onto reservoir

    

60. Set brake bleed reservoir pressure to 30 psi
    Note

    Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter

    

    

61. Re-establish vehicle connection to Toolbox 3.0
    Note

    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
62. Select Actions/Autodiag and search for "bleed"
63. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Note

    2x covers

    

    

64. Open LH front brake caliper outer bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Note

    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

65. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    Note

    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

66. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Note

    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

    

67. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Note

    2x covers

    

    

68. Open RH front brake caliper outer bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Note

    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

69. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
    Note

    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

70. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Note

    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

    

    

71. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Note

    1x cover

    

    

72. Open RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Note

    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

    

73. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    Note

    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

74. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Note

    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

75. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Note

    1x cover

    

    

76. Open LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Note

    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

    

77. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    Note

    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

78. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Note

    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

    

    

79. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter

    

    

80. Remove pressure bleeder adapter from reservoir

    

81. Check fluid level
    Note

    Top off if necessary

    

82. Install brake reservoir cap

    

83. Pump the brake pedal a few times to ensure the brake pedal feels normal
84. Using Toolbox 3:
    1. Select the Actions tab and search for "Stiffness".
    2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICEvia Toolbox: (link)via Service Mode: Chassis ➜ Brakes ➜ Brake Stiffness Test, and then click the link of the routine.
    3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
    4. Click RUN, and allow the routine to complete.
       Note

       Do not press the brake pedal during the test.
85. Remove Ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
86. Raise vehicle fully and lower lift onto locks
    Note

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
87. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Note

    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

    

    

88. Lower vehicle partially and set onto locks
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
89. Install all 4 wheels. See Wheel Assembly (Remove and Install).
90. Install the HEPA filter assembly. See Assembly - Filter - HEPA (Remove and Replace).
91. Install washer tank neck to washer tank
    Note

    1x O-ring, Ensure washer hose is properly routed after installation

    

92. Secure frunk to washer fluid reservoir neck
    Note

    1x bolt, 10mm, 5 Nm

    

93. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
94. Close hood
95. Remove vehicle from lift
    Note

    Lower rack arms fully and remove from under vehicle
96. Raise LH front window
97. Close LH front door
98. Perform test drive
    Note

    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing