Super Dash (Structural Pack) (Remove and Replace)

This procedure requires refrigerant evacuation and recharge, Please add specific evacuation and recharge correction code as needed

Note

18200102,18033302,18033305,18200122**Always use this Step ID**

Set up A/C machine

Note

Touch time only, Connect to power, Turn power switch on

Open all four doors

Lower all four windows

Move LH front seat forward

Raise LH front seat cushion to maximum height

Note

Adjust seat back if needed to avoid contacting headliner

Remove console lower rear panel

Note

5x clips

Remove LH rear exterior hardware from center console

Note

1x bolt, 10mm, 7 Nm

Move LH front seat backward

Note

Ensure profile is saved to allow seat position to be restored

Move RH front seat forward

Raise RH front seat cushion to maximum height

Note

Adjust seat back if needed to avoid contacting headliner

Remove RH rear exterior hardware from center console

Note

1x bolt, 10mm, 7 Nm

Move the RH front seat back.

Open the hood.

Remove the rear apron.

Remove frunk access panel

Note

3x clips, 3x guide tabs, 1x connector

Remove fasteners securing frunk assembly

Note

(*Use this ALL MODELS version of the step for multiple-model type procedures) 5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 4x bolts and 1x push clip securing frunk to reservoir neck

Remove frunk assembly from vehicle

Note

4x clips, Replace any clips if broken or missing

Remove HEPA filter assembly

Note

2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, Then lift up to clear frunk assembly, Note: Not all Model Y vehicles have a HEPA filter assembly installed

Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)

Access thermal system routines via UI

Note

Select quick controls > Service mode > Thermal

Run ODIN routine PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTvia Toolbox:(link)

Power off vehicle from center display

Note

Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box

Disconnect the 12V negative battery cable and First Responder Loop.

Disconnect the LV battery connector and First Responder Loop.

Remove caps from low side and high side A/C ports

Note

2x caps

Connect A/C hoses to vehicle

Perform refrigerant system recovery

Note

Note or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700

Remove fresh air intake duct

Note

1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam then remove duct from bulkhead studs, Maneuver between cowl and frunk

Remove LH wiper arm nut cover

Note

1x cover

Remove nut securing LH wiper arm to wiper module

Note

1x nut, 15mm, 25 Nm

Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip

Note

1x clip, 1x hose

Remove LH wiper arm and hose assembly from vehicle

Remove RH wiper arm nut cover

Note

1x cover

Remove nut securing RH wiper arm to wiper module

Note

1x nut, 15mm, 25 Nm

Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip

Note

1x clip, 1x hose

Remove RH wiper arm and hose assembly from vehicle

Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip

Note

1x clip, 1x hose

Remove cowl screen retaining clips

Note

2x push clips

Release cowl clips at center bracket

Note

2x retaining clips

Remove LH IP end cap

Note

3x clips

Remove LH mid A pillar assembly

Note

1x clip, 1x tab, Release upper clip then pull mid A pillar upward to remove

Remove LH upper A-pillar trim

Note

3x clips, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove

Remove clip securing LH lower A pillar trim

Note

1x push clip

Remove LH lower A pillar trim

Note

6x clips, 2 guide tabs, Pull rear of lower A pillar upward to release clip then pull rearward to release trim panel

Remove LH front floor mat

Remove LH console side panel carpet

Note

10x clips, 1x guide pin, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

Remove LH front exterior hardware from center console

Note

2x bolts, 10mm, 7 Nm, The relatively newer vehicles are equipped with a T30 bolt.

Remove screw and clips securing LH footwell cover

Note

2x push clips, 1x screw, T20, 2.5 Nm

Remove connectors from LH footwell cover and remove from vehicle

Note

3x tabs, 1x Ethernet connector, 1x puddle light connector, APAC specific vehicles an additional ODII connector will have to be connected

Remove fasteners securing driver knee air bag to vehicle

Note

2x push clips, 2x screws, T20, 2 Nm, 4x patch bolts, E10, 8 Nm, Discard after removal, Support the knee air bag while lowering, The connector / harness length is very short

Remove driver knee air bag

Note

1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary

Remove LH footwell duct from HVAC module

Note

Pull LH footwell duct towards LH side of vehicle to remove

Remove clip securing LH front cabin carpet to body

Note

1x push clip

Remove RH IP end cap

Note

3x clips

Remove RH mid A pillar assembly

Note

1x clip, 1x tab, Release the upper clip then pull mid A pillar upward to remove

Remove RH upper A-pillar trim

Note

3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove

Remove clip securing RH lower A pillar trim

Note

1x push clip

Remove RH lower A pillar trim to release seat harness.

Note

6x clips, 2 guide tabs, Pull rear of lower A pillar upward to release clip then pull rearward to release trim panel

Remove RH front floor mat

Remove RH console side panel carpet

Note

11x clips, 1x guide pin, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

Remove RH front exterior hardware from center console

Note

2x bolts, 10mm, 7 Nm, The relatively newer vehicles are equipped with a T30 bolt.

Disconnect USB harness at right front of center console

Note

1x USB connector

Disconnect harness from rear of center console

Note

1x connector

Remove center console from vehicle

Note

Recommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side

Remove clips securing RH footwell assembly

Note

4x push clips, Clip count may vary depending on region

Remove RH footwell assembly

Note

2x connectors

Remove bolts securing passenger knee air bag

Note

2x screws, T20, 2 Nm, 1x push clip, 4x patch bolts, E10, 8 Nm, Discard patch bolts after removal, Support the knee air bag while lowering, The connector / harness length is very short

Remove passenger knee air bag

Note

1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary

Remove clip securing RH front cabin carpet to body

Note

1x clip

Release driver air bag assembly away from steering wheel

Note

2x spring clips, 3x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Later production vehicles will have holes located at 6 o’clock. Do not insert tool too far as air bag connector could be damaged

Remove driver air bag assembly

Note

2x connectors, Some vehicles may have only one connector

Disconnect steering wheel connector

Note

1x connector

Release steering wheel from steering column

Note

1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose

Remove steering wheel from steering column

Release steering column upper shroud from lower shroud

Note

4x clips, Pull upward to release steering column upper shroud from lower shroud

Release lower shroud from steering column

Note

3x screws, T20, 1.5 Nm

Remove lower screw securing lower shroud to steering column

Note

1x screw, T20, 1.5 Nm

Remove lower shroud from steering column

Disconnect SCCM assembly connector

Note

1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange

Remove SCCM from steering column

Note

1x bolt, 5mm allen, 9 Nm

Release IP service panel from IP and disconnect temperature sensor connector

Note

4x clips, 4x tabs, 1x connector

Remove bolts securing center display to IP carrier

Note

2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove

Remove bolts securing housing neck to center display and slide away from display

Note

2x bolts, T30, 3 Nm

Remove retaining clip from display connector

Note

1x clip

Disconnect harness connector from center display

Note

1x connector

Remove center display from vehicle

Remove center display neck housing from vehicle

Remove LH air wave bezel cap from main decor assembly

Note

2x clips

Remove RH air wave bezel cap from main decor assembly

Note

2x clips

Remove main decor assembly

Note

15x clips, 1x center clip, Replace securing clips as needed.

Remove screws securing glove box assembly to IP carrier

Note

6x screws, T20, 2.3 Nm

Disconnect glove box assembly connectors

Note

3x connectors

Remove glove box from IP carrier

Note

3x clips

Remove passenger footwell air duct

Note

1x push clip

Remove RH IP air wave duct

Note

2x push clips

Remove screws securing LH side of IP brow finisher

Note

4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws

Remove screws securing RH side of IP brow finisher

Note

4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws

Remove IP brow finisher from vehicle

Note

16x clips, Need to lift top pad up slightly to insert trim tool and release clips, Then slide IP brow finisher towards rear of vehicle

Pull RH side of RH air duct out and release from IP

Note

1x screw, T20, 2.3 Nm

Disconnect harness connector from RH air duct and remove duct

Note

1x connector

Pull LH air duct out and release from IP

Note

1x screw, T20, 2.3 Nm

Disconnect harness connector from LH air duct and remove duct

Note

1x connector

Release clips securing defroster grill

Note

8x clips, Replace any damaged clips

Pivot rear edge of defroster grill up and release tabs from IP

Note

6x tabs

Remove screws securing LH speaker to IP and remove speaker

Note

3x screws, T20, 2.3 Nm, 1x connector

Remove screws securing center speaker to IP and remove speaker

Note

3x screws, T20, 2.3 Nm, 1x connector

Remove screws securing center tweeter to IP and remove speaker

Note

1x connector, 2x screws, T20, 2.3 Nm, discard speaker and tweeter

Remove screws securing RH speaker to IP and remove speaker

Note

3x screws, T20, 2.3 Nm, 1x connector

Disconnect connectors for passenger air bag assembly

Note

3x connectors, 2x connectors for regions other than North America

Remove bolts securing passenger air bag assembly to cross car beam

Note

4x bolts, E10 patch bolts, 8 Nm, Discard after removal

Remove screws securing LH side of IP carrier to cross car beam near passenger air bag

Note

2x screws, T20, 2.3 Nm

Remove screws securing IP carrier to cross car beam on lower LH side

Note

2x screws, T20, 2.3 Nm

Remove screw securing IP carrier to cross car beam on upper LH side

Note

1x screw, T20, 2.3 Nm

Remove screws securing IP carrier to cross car beam at lower center

Note

2x screws, T20, 2.3 Nm

Remove screws securing IP carrier to cross car beam at upper center

Note

2x screws, T20, 2.3 Nm

Remove screw securing IP carrier to cross car beam on upper RH side

Note

1x screw, T20, 2.3 Nm

Remove IP carrier from cross car beam

Note

Recommend assistance, Be cautious to clear harness clipped at top center of HVAC assembly

Remove screws securing drivers air duct to cross car beam

Note

2x scews, T20, 2.3 Nm

Remove drivers air duct from HVAC assembly

Partially remove LH cabin carpet

Disconnect dash connector from left body controller

Note

1x connector, Release locking tab and gently pull down to release connector

Disconnect HVAC connector from left body controller

Note

1x connector

Disconnect connector from electric steering column

Note

1x connector

Release IP harness clip located on blower motor assembly

Note

1x harness clip

Disconnect connector on blower motor assembly

Note

1x connector

Remove center console support bracket

Note

1x clip, 4x tabs, Once tabs are free from riser carefully slide towards front of vehicle

Release clip located next to RCM

Note

1x harness clip

Disconnect connector located on RCM

Note

1x connector, Push down on locking tab and release connector

Release IP harness clip located next to RCM

Note

1x harness clip, Release inner tabs on clip then lift from body

Release IP harness clip from body vehicle by RH cross car beam bracket

Note

1x harness clip

Release IP harness clip from cross car beam

Note

1x harness clip

Release IP harness clip next to RH lower duct thermistor

Note

1x harness clip

Release IP harness clip next to RH upper mode actuator

Note

1x harness clip

Release HVAC harness from IP harness holding mount on RH side of IP harness.

Note

2x holding mount, 1st holding mount is located on the RH side of the HVAC assembly, 2nd holding mount is located next to the right body controller

Disconnect connectors from car computer

Note

2x connectors

Partially remove RH carpet

Disconnect dash harness connector from right body controller

Note

1x connector

Release clip from RH side of cross car beam

Note

1x harness clip

Release clip from body of vehicle on RH lower A-pillar

Note

1x harness clip

Release headliner harness clip from body of vehicle located on LH upper A-pillar

Note

1x harness clip

Release headliner harness clips located on LH lower A-pillar

Note

2x clips

Disconnect headliner harness connector located on LH lower A-pillar

Note

1x connector

Remove LH touchscreen bracket

Note

2x bolts, T30, 12 Nm

Remove RH touchscreen bracket

Note

2x bolts, T30, 12 Nm

Remove bleeder duct adapter from HVAC assembly

Note

4x clips

Remove nuts securing upper steering column to cross car beam

Note

2x nuts, 13mm, 15 Nm

Remove nuts securing lower steering column to cross car beam and carefully lower steering column

Note

2x nuts, 13mm, 15 Nm

Remove clip securing carpet to LH cross car beam bracket

Note

1x clip

Remove bolt that secures LH cross car beam bracket to cross car beam

Note

1x bolts, 13mm, 25 Nm

Remove nut securing LH cross car beam bracket to body and remove LH cross car beam bracket

Note

1x nut, 13mm, 25 Nm, Slightly pull LH carpet towards LH side of vehicle, Take note of direction of cross car beam bracket during removal

Remove clip securing carpet to RH cross car beam bracket

Note

1x clip

Remove bolt securing RH cross car beam bracket to cross car beam

Note

1x bolts, 13mm, 25 Nm

Remove nut securing RH cross car beam bracket to body and remove RH cross car beam bracket

Note

1x nut, 13mm, 25 Nm, Slightly pull the RH carpet towards RH side of vehicle, Take note of direction of cross car beam bracket during removal

Remove bolts securing cross car beam to HVAC assembly

Note

4x bolts, 10mm, 5.5 Nm

Remove bolt securing cross car beam to HVAC assembly on upper LH side of HVAC assembly

Note

1x bolt. 10mm, 5.5 Nm

Remove bolt securing cross car beam to upper cowl

Note

1x bolt, 13mm, 25 Nm

Remove bolts securing cross car beam to LH side of body

Note

2x bolts, 15mm, 29 Nm

Remove bolts securing cross car beam to RH side of body

Note

2x bolts, 15mm, 29 Nm

Remove bolts securing cross car beam to LH side of bulkhead

Note

2x bolts, 13mm, 25 Nm

Remove cross car beam from vehicle

Note

Recommend assistance

Disconnect HVAC connector from right vehicle controller

Note

1x connector

Remove floor duct from stud located in-between LH and RH seat

Note

1x stud

Remove floor duct from HVAC assembly and position out of way

Remove A/C hoses from vehicle

Release vacuum from A/C lines

Note

2x schrader valves, Carefully depress the schrader valves to release vacuum from A/C lines

Remove A/C manifold to HVAC line from HVAC assembly

Note

2x bolts, 13mm, 28 Nm

Remove bolt securing HVAC assembly to RH side of bulkhead

Note

1x bolt, 10mm, 5.5 Nm

Remove nut securing HVAC assembly to body located on RH side of HVAC assembly

Note

1x nut, 10mm, 5.5 Nm, Slightly move RH carpet and foam towards RH side of vehicle, Recommend assistance to support HVAC assembly Vehicles built after 3/2020 may not have stud and nut

Remove HVAC assembly from vehicle

Note

Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance

Remove vent tube hose from LH side of 12V battery

Note

1x hose

Remove 12V positive terminal cover and positive terminal

Note

2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut

Remove 12V battery strap

Note

1x bolt, 10mm, 5 Nm

Remove battery upper tie down strap

Note

Lift battery tie down strap up and remove it from the rear tie down hook strap

Remove 12V battery from vehicle

Release LV positive cable clip from front controller

Note

1x clip

Disconnect supermanifold harness connector from vcfront

Note

1x connector, 1x clip

Remove bolts securing vcfront shield assembly and remove from vehicle

Note

2x bolts, 10mm, 8.5 Nm

Disconnect front LV harness connectors from vcfront

Note

5x connectors, Release locking tabs

Release harness guide from vcfront

Note

2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, Then pivot harness guide slightly forward and up to remove temp set clip from front harness

Remove bolts securing vcfront

Note

3x bolts, 10mm, 10 Nm

Remove vcfront upper ground strap from body

Note

1x bolt, 10mm, 10 Nm

Remove vcfront from vehicle

Note

Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set

Disconnect brake switch

Note

1x connector

Remove brake switch from pedal assembly

Note

Twist counter clockwise 45 degrees to remove, Replace if damaged during removal

Remove cotter clip from clevis pin on brake pedal assembly

Note

1x clip

Remove clevis pin from brake pedal assembly

Note

1x pin

Remove clip securing pedal harness to pedal assembly

Note

1x clip

Remove inner nuts securing pedal assembly to superdash

Note

2x nuts, 13mm, 16.5 Nm, Discard nyloc nuts after removal

Remove outer nuts securing pedal assembly to superdash

Note

3x nuts, 13mm, 16.5 Nm, Located under cowl, Discard nyloc nuts after removal

Pull away the iBooster from bulkhead

Note

Allowing iBooster push rod to separate from brake pedal arm

Remove pedal assembly

Note

2x studs, Release from iBooster studs then negotiate around iBooster rod

Place absorbent material below car computer coolant hose connection points to collect any spilled coolant

Release coolant hoses from car computer

Note

2x spring clips

Install coolant plug into coolant outlets of car computer that is being removed from vehicle

Install plugs to car computer coolant hoses

Note

2x plugs, Do not need to engage spring clips

Remove nuts securing car computer to bulkhead

Note

5x nyloc nuts, 13mm, 7.1 Nm, Discard nuts after removal

Release ground strap from car computer

Note

1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal

Disconnect connectors on front side of car computer

Note

2x connectors

Release harness connectors on LH side of car computer

Note

7x connectors, If equipped, release locking tab, then remove connector body

Release harness guide clip

Note

1x clip, Pinch release tabs with needle nose pliers

Slide car computer inward to allow access to connectors and harness clips

Note

With right hand on top of computer and left hand under computer, use right hand to help push airbag up and towards the rear of the vehicle to provide clearance for visor.

Remove visor from car computer

Note

4xclips Pull tab on left side of computer away from computer and lift visor up and way.

Release harness clips from top of car computer

Note

2x clips, Car computer partially removed for better visual

Release connectors from RH side of car computer and remove from vehicle

Note

8x connectors, If equipped, release locking tab, then remove connector body, Replace the car computer, If the old car computer is of the removable SIM card type, please install it onto the new car computer

Disconnect headliner harness

Note

1x connector

Remove LH body harness clips from left body controller area

Disconnect J7 LH front door connector

Note

1x connector, Release lock then remove

Disconnect J9 LH front seat connector

Note

1x connector, Release lock then remove

Disconnect X055 dash connector

Note

1x connector

Disconnect J11 HVAC connector

Note

1x connector

Release harness clip from vcleft

Note

1x clip

Remove bolt securing LH body controller to body

Note

1x bolt, 10mm, 6 Nm

Remove LH controller from vehicle

Note

1x clip, 1x tab, Release molded controller clip and slide LH body controller downward to release tab, Then maneuver LH controller out from under IP

Disconnect coax connector

Note

1x connector

Disconnect connector from harness guide at RH lower A-pillar area

Note

1x connector

Remove the RH body harness clips from right body controller area

Note

2x clips

Release harness from IP

Note

2x clips

Disconnect J2 body connector

Note

1x connector, Release lock then remove

Disconnect J6 frunk connector form vcleft

Note

1x connector

Disconnect J12 body connector

Note

1x connector

Disconnect J5 body connector

Note

1x connector, Release lock then remove

Disconnect J4 body connector

Note

1x connector, Release lock then remove

Disconnect J1 power connector form vcleft

Note

1x connector, Disengage locking tab

Remove connector from RH controller

Note

1x clip

Disconnect J7 door connector

Note

1x connector, Release lock then remove

Disconnect J9 RH front seat connector

Note

1x connector, Release lock then remove

Disconnect X055 dash connector

Note

1x connector

Disconnect J11 HVAC connector

Note

1x connector

Release LV positive harness from vcright

Note

2x clips, 1x hook

Remove bolt securing RH body controller to body

Note

1x bolt, 10mm, 6 Nm

Remove RH controller from vehicle

Note

1x clip, 1x tab, Release molded controller clip and slide RH body controller downward to release tab, Then maneuver RH controller out from under IP between harness guide and body

Disconnect steering column from steering gear assembly

Note

May need to wiggle or use dead blow to help separate

Release steering column boot from LH side of bulkhead

Note

Partially push steering column boot into cabin of vehicle

Remove steering column from vehicle

Note

Slowly pulling assembly inwards

Remove superdash assembly

Note

16x bolts, 10mm, 12 Nm, 2x grommets, 1x harness clip, Release harness grommets then feed harness through to underhood, Remove superdash from interior

Install superdash assembly

Note

16x bolts, 10mm, 12 Nm, 2x grommets, 1x harness clip, Install superdash from interior, Feed harness through from underhood, Position iBooster studs to dash, Secure harness grommets

Slide lower shaft into column until it bottoms out

Position steering column into place for installation

Note

Clear lower shaft through bulk head while supporting front side of steering column up towards roof of vehicle,

Connect steering column to steering gear assembly

Note

Slide steering column downward to install steering gear assembly, Ensure the intermediate shaft is aligned and fully seated

Install bolt securing intermediate shaft assembly to steering gear assembly

Note

1x bolt, 13mm, 18 Nm, Install new bolt

Install steering column boot to LH bulkhead

Install RH body controller to vehicle

Note

1x clip, 1x tab, Maneuver controller between harness guide and body up into IP, Set tab into BIW cut-out, clip controller into body

Install bolt securing RH controller to body

Note

1x bolt, 10mm, 6 Nm

Secure LV positive harness to vcright

Note

2x clip, 1x hook

Connect J11 HVAC connector

Note

1x connector

Connect J10 dash connector

Note

1x connector

Connect J9 RH front seat connector

Note

1x connector, Fully seat connector then engage lock

Connect J7 door connector

Note

1x connector, Fully seat connector then engage lock

Secure connector to RH controller

Note

1x clip

Connect J1 power connector

Note

1x connector, Fully seat connector then engage lock

Connect J4 body connector

Note

1x connector, Fully seat connector then engage lock

Connect J5 body connector

Note

1x connector, Fully seat connector then engage lock

Connect J12 body connector

Note

1x connector

Connect J6 frunk connector

Note

1x connector

Connect J2 body connector

Note

1x connector, Fully seat connector then engage lock

Secure harness to IP

Note

1x edge clip, 1x clip

Secure RH body harness to RH controller area

Note

2x clips

Connect blue coax connector to body harness guide side

Note

1x connector

Connect purple coax connector to body harness guide side

Install LH body controller to vehicle

Note

1x clip, 1x tab, Maneuver controller up into IP, Set tab into BIW cut-out, Clip controller into body

Install bolt securing LH controller to body

Note

1x bolt, 10mm, 6 Nm

Connect J4 body connector

Note

1x connector, Fully seat connector then engage lock

Connect J2 body connector

Note

1x connector, Fully seat connector then engage lock

Connect J6 frunk connector

Note

1x connector

Connect J5 body connector

Note

1x connector, Fully seat connector then engage lock

Connect J1 power connector

Note

1x connector, Fully seat connector then engage lock

Secure harness clip to vcleft

Note

1x clip

Connect J11 HVAC connector

Note

1x connector

Connect J10 dash connector

Note

1x connector

Connect J9 LH front seat connector

Note

1x connector, Fully seat connector then engage lock

Connect J7 door connector

Note

1x connector, Fully seat connector then engage lock

Secure LH body harness to LH controller area

Secure connector to LH controller

Note

1x clip

Connect headliner harness

Note

1x connector

Place car computer into vehicle and connect RH side connectors

Note

8x connectors, If equipped, fully seat connector, then engage locking tab, If the procedure involves replacing the car computer, and the old computer uses a removable SIM card, please install it into the new car computer

Secure harness to top of car computer

Note

2x clips

Install visor on car computer

Note

4x clips, Align coolant pipe clips over coolant pipes and lower visor until all clips are secured.

Slide car computer into position on bulkhead

Note

Use caution during installation due to minimal clearance between shroud and passenger airbag connectors and harness

Secure harness guide clip

Note

1x harness clip

Connect LH side connectors

Note

7x connectors, If equipped, fully seat connector, then engage locking tab

Connect connectors on the front side of car computer

Note

4x connectors, If equipped, fully seat connector, then engage locking tab

Secure ground cable to car computer

Note

1x bolt, T25, 4 Nm

Install nuts securing car computer to the bulkhead

Note

6x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts

Remove coolant plug from car computer

Remove plugs from car computer coolant hoses

Note

2x plugs, Engage spring clips after removal

Secure hoses to car computer coolant inlet/outlet

Note

2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated

Remove absorbent material from below car computer coolant hose connection points

Secure the iBooster in place

Note

May have to align iBooster push rod before securing iBooster back into it's position

Position pedal assembly

Note

2x studs, Negotiate around iBooster rod then secure onto iBooster studs

Install inner nuts securing pedal assembly to superdash

Note

2x nuts, 13mm, 16.5 Nm, Install new nyloc nuts

Install outer nuts securing pedal assembly to superdash

Note

3x nuts, 13mm, 16.5 Nm, Located under cowl, Install new nyloc nuts

Install clip securing pedal harness to pedal assembly

Note

1x clip

Connect accelerator pedal connector

Note

1x connector, Engage locking tab

Align brake pedal to booster rod and install clevis pin to brake pedal assembly

Note

1x pin

Install cotter pin into clevis pin clip on brake pedal assembly

Note

1x clip

Install new brake switch clip into new pedal assembly

Note

1x clip

Install brake switch onto pedal assembly

Note

Confirm that the brake pedal is in the home position,iBooster and Brake Pedal must be assembled together for brake light switch to be installed, Push the brake switch into the clip until it stops (don't push so hard as to move the brake pedal), Twist clockwise 45 degrees to set the brake switch, Make sure brake switch connector facing RH side of vehicle with connector pins vertical

Connect brake switch connector

Note

1x connector

Maneuver vcfront into position

Note

Slide over temp set hook first, then into bottom bracket temp set holes

Install securing vcfront bolts to body

Note

3x bolts, 10mm, 10 Nm

Secure vcfront upper ground strap

Note

1x bolt, 10mm, 10 Nm

Install harness guide to vcfront

Note

2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts, If new bolts are not available apply Loctite 222 to the bolts

Connect vcfront harness connectors

Note

5x connectors, Fully seat connector, then engage locking tabs if equipped

Install vcfront protection shield

Note

2x bolts, 10mm, 8.5 Nm

Connect supermanifold harness to vcfront

Note

1x connector,1x tree clip, Verify locking tab is fully engaged

Secure LV positive cable to front controller

Note

1x clip

Install fresh air intake duct

Note

1x bolt, 10mm , 4 Nm, 2x clips, 1x pin, Maneuver between cowl and frunk, Position clips onto bulkhead studs then duct secure onto thermal bar

Install 12V battery into vehicle

Install 12V battery strap

Note

1x bolt, 10mm, 5 Nm

Install bolt securing upper tie down strap to A/C compressor bracket

Note

1x bolt, 10mm, 5 Nm

Install vent tube hose into 12V battery

Install 12V positive terminal and terminal cover

Note

1x nut, 10mm, 6 Nm, 2x clips

Install HVAC assembly into vehicle and position HVAC assembly onto stud

Note

Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicleStud may not be present on vehicles built after 3/2020

Install nut securing HVAC assembly to body

Note

1x nut, 10mm, 5.5 Nm, Slightly move RH carpet and foam towards RH side of vehicle

Install bolt securing HVAC assembly to RH side of bulkhead

Note

1x bolt, 10mm, 5.5 Nm

Install floor duct to HVAC assembly

Install floor duct onto stud located in-between LH and RH seat

Note

1x stud

Connect HVAC connector to right vehicle controller

Note

1x connector

Install A/C manifold to HVAC line to HVAC assembly

Note

2x bolts, 13mm, 28 Nm

Reconnect A/C hoses to vehicle

Perform system vacuum and refrigerant refill

Note

Select 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging

Install cross car beam into vehicle

Note

Recommend assistance

Loosely install bolts securing cross car beam to RH side of body

Note

2x bolts, 15mm, 29 Nm, Torque at later step

Loosely install bolts securing cross car beam to LH side of body

Note

2x bolts, 15mm, 29 Nm, Torque at later step

Loosely install bolt securing cross car beam to upper cowl

Note

1x bolt, 13mm, 25 Nm

Loosely install bolt securing cross car beam to HVAC assembly on upper LH side of HVAC assembly

Note

1x bolt, 10mm, 5.5 Nm

Loosely install bolts securing cross car beam to HVAC assembly in front of HVAC assembly

Note

4x bolts, 10mm, 5.5 Nm

Install RH cross car beam bracket and loosely install nut that secures RH cross car beam bracket to body

Note

1x nut, 13mm, 25 Nm, Torque at later step

Loosely install bolt securing RH cross car beam bracket to cross car beam

Note

1x bolts, 13mm, 25 Nm, Torque at later step

Install LH cross car beam bracket and loosely install nut that secures LH cross beam bracket to body

Note

1x nut, 13mm, 25 Nm

Loosely install bolt to secure LH cross car beam bracket to cross car beam

Note

1x bolt, 13mm, 25 Nm

Install bolts securing cross car beam to LH side of bulkhead

Note

2x bolts, 13mm, 25 Nm

Torque bolt that secures LH cross car beam bracket to cross car beam

Note

1x bolt, 13mm, 25 Nm

Torque nut securing LH cross car beam bracket to body

Note

1x nut, 13mm, 25 Nm,Slightly pull LH carpet towards LH side of vehicle

Install clip that secures carpet to LH cross car beam bracket

Note

1x clip

Torque bolt securing RH cross car beam bracket to cross car beam

Note

1x bolt, 13mm, 25 Nm

Torque nut securing RH cross car beam bracket to body

Note

1x nut, 13mm, 25 Nm

Install clip securing carpet to RH cross car beam bracket

Note

1x clip

Torque bolts securing cross car beam to HVAC assembly

Note

4x bolts, 10mm, 5.5 Nm

Torque bolt that secures cross car beam to HVAC assembly

Note

1x bolt, 10mm, 5.5 Nm

Torque bolt that secures cross car beam to upper cowl

Note

1x bolt, 13mm, 25 Nm

Torque bolts securing cross car beam to LH side of body

Note

2x bolts, 15mm, 29 Nm

Torque bolts securing cross car beam to RH side of body

Note

2x bolts, 15mm, 29 Nm

Install nuts securing lower steering column to cross car beam

Note

2x nuts, 13mm, 15 Nm

Install nuts securing upper steering column to cross car beam

Note

2x nuts, 13mm, 15 Nm

Install bleeder duct adapter to HVAC assembly

Note

4x clips

Install RH touchscreen bracket

Note

2x bolts, T30, 12 Nm

Install LH touchscreen bracket

Note

2x bolts, T30, 12 Nm

Install headliner harness clip located on LH upper A pillar

Note

1x clip

Install headliner harness clips to LH lower A-Pillar

Note

2x clips

Install headliner harness connector on LH lower A-Pillar

Note

1x connector

Install clip located on RH lower A-pillar

Note

1x clip

Install clip located on RH side of cross car beam

Note

1x clip

Install dash harness connector to right body controller

Note

1x connector

Position RH carpet back to original position

Install connectors to the car computer

Note

2x connectors

Install HVAC harness to IP harness holding mount on RH side of IP harness

Note

2x holding mount, 1st holding mount is located on the RH side of the HVAC assembly, 2nd holding mount is located next to the right body controller

Install IP harness clip to HVAC assembly next to RH upper mode actuator

Note

1x clip

Install IP harness clip to HVAC assembly next to RH lower duct thermistor

Note

1x clip

Install IP harness clip to cross car beam

Note

1x clip

Install IP harness clip to body vehicle next to RH cross car beam bracket

Note

1x clip

Install center console support bracket

Note

1x clip, 4x tabs, Slide towards rear of vehicle then engage tabs

Install IP harness clip to body located next to RCM

Note

1x clip

Connect connector located on RCM

Note

1x connector, Fully install connector and pull release tab into locking position

Install clip located next to RCM

Note

1x clip

Connect connector to blower motor assembly

Note

1x connector

Install IP harness clip located on blower motor assembly

Note

1x clip

Connect connector to electric steering column

Note

1x connector

Connect HVAC connector to left body controller

Note

1x connector

Connect dash connector to left body controller

Note

1x connector, Fully seat connector and pull release tab into locking position

Position LH cabin carpet back to original position

Install drivers air duct to HVAC assembly

Install screws securing drivers air duct to cross car beam

Note

2x scews, T20, 2.3 Nm

Install IP carrier onto cross car beam

Note

Recommend assistance, Be cautious to clear the harness clipped at top center of HVAC assembly, This will also ease installation

Install screw securing IP carrier to cross car beam on upper RH side

Note

1x screw, T20, 2.3 Nm

Install screws securing IP carrier to cross car beam at upper center

Note

2x screws, T20, 2.3 Nm

Install screws securing IP carrier to cross car beam at lower center

Note

2x screws, T20, 2.3 Nm

Install screw securing IP carrier to cross car beam on upper LH side

Note

1x screw, T20, 2.3 Nm

Install screws securing IP carrier to cross car beam on lower LH side

Note

2x screws, T20, 2.3 Nm

Install screws securing RH side of IP carrier to cross car beam near passenger air bag

Note

2x screws, T20, 2.3 Nm

Install passenger air bag into IP carrier and secure bolts

Note

4x patch bolts, E10, 8 Nm, Install new patch bolts

Install connectors for passenger air bag

Note

3x connectors, 2x connectors for regions other than North America

Install RH speaker to IP carrier

Note

3x screws, T20, 2.3 Nm, 1x connector , If there is insufficient room to use a small torque wrench, torque the rearmost screw first, and then use a small wrench to fasten the remaining screws

Install center tweeter to IP carrier

Note

2x screws, T20, 2.3 Nm, 1x connector

Install center speaker to IP

Note

3x screws, T20, 2.3 Nm, 1x connector , If there is insufficient room to use a small torque wrench, torque the rearmost screw first, and then use a small wrench to fasten the remaining screws

Install LH speaker to IP carrier

Note

3x screws, T20, 2.3 Nm, 1x connector , If there is insufficient room to use a small torque wrench, torque the rearmost screw first, and then use a small wrench to fasten the remaining screws

Position defroster grill and lower tabs into position on IP

Note

6x tabs

Secure clips securing defroster grill

Note

8x clips

Position LH air duct into IP and connect harness connector

Note

1x connector

Install LH air duct into IP

Note

1x screw, T20, 2.3 Nm

Position RH air duct into IP and connect harness connector

Note

1x connector

Install RH air duct into IP

Note

1x screw, T20, 2.3 Nm

Install IP brow finisher into vehicle

Note

16x clips, Need to lift top pad up slightly to slide IP brow finisher into position

Install screws securing RH side of IP brow finisher

Note

4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws

Install screws securing LH side of IP brow finisher

Note

4x screws, T20, 2.3 Nm, Fastener count may vary, Older production vehicles may have 5x screws

Install RH IP air wave duct

Note

2x push clips

Install passenger footwell air duct

Note

1x clip

Connect glove box assembly connectors

Note

3x connectors, New puddle lamp harness routing prevent blocking movement of pawls

Install glove box into IP carrier

Note

3x clips

Install screws securing glove box assembly to IP carrier

Note

6x screws, T20, 2.3 Nm

Install main decor assembly

Note

15x clips, 1x center clip

Install RH air wave bezel cap to main decor assembly

Note

2x clips

Install LH air wave bezel cap to main decor assembly

Note

2x clips

Position center display neck housing into vehicle

Position center display into vehicle

Connect center display

Note

1x connector

Install retaining clip to center display connector

Note

1x clip

Slide down neck housing and install bolts securing neck housing to center display

Note

2x bolts, T30, 3 Nm,

Install center display to IP carrier

Note

2x patch bolts, 10mm, 16 Nm, Install new 10mm patch bolts, Slide towards front of vehicle

Connect temperature sensor connector and install IP service panel into IP

Note

4x clips, 4x tabs, 1x connector

Install SCCM onto steering column

Install SCCM onto steering column

Note

1x bolt, 5mm allen, 9 Nm

Connect SCCM assembly connector

Note

1x connector,Do not break red tab or else it will move it inner ribbon, remove at later step, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly

Install lower shroud onto steering column

Install lower screw securing lower shroud to steering column

Note

1x screw, T20, 1.5 Nm

Install upper screws securing lower shroud to steering column

Note

2x screws, T20, 1.5 Nm

Align clips then press downward to install upper shroud onto lower shroud

Note

4x clips

Align steering wheel to steering column then position it for installation

Note

The steering wheel and column are keyed

Install steering wheel to steering column

Note

1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt

Connect steering wheel

Note

1x connector

Connect driver air bag connector

Note

2x connectors, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism

Install driver air bag assembly to steering wheel

Note

3x datums, 2x spring clips, Inspect to make sure lower horn bracket is properly secured to steering wheel before installing driver air bag, make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism, verify air bag is fully engaged

Install passenger knee air bag

Note

1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector

Install fasteners securing passenger knee air bag to vehicle

Note

4x patch bolts, E10, 8 Nm, 2x screws, T20, 2 Nm, 1x push clip, Install new patch bolts

Install RH footwell lighting and speaker connectors

Note

2x connectors

Install clips securing RH footwell assembly

Note

4x push clips

Install clip securing RH front cabin carpet to body

Note

1x push clip

Install LH footwell duct into HVAC module

Note

1x clip

Install driver knee air bag

Note

1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector

Install fasteners securing driver knee air bag to vehicle

Note

4x patch bolts, E10, 8 Nm, Install new patch bolts, 2x screws, T20, 2 Nm, 2x push clips

Install LH footwell cover

Note

5x clips, 1x push clip, 1x Ethernet connector, 1x connector, 1x OBD, T20, 2.5 Nm

Install screw and clips securing LH footwell cover

Note

1x screw, T20, 2.5 Nm, 2x push clips

Install clip securing LH front cabin carpet to body

Note

1x clip

Install center console onto vehicle

Note

Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place

Connect harness to rear of center console

Note

1x connector

Connect harness at right front of center console

Note

1x USB connector

Install RH front exterior hardware to center console

Note

2x bolts, 10mm, 7 Nm, The relatively newer vehicles are equipped with a T30 bolt.

Install RH console side panel carpet

Note

11x clips, 1x guide pin, Position side panel and align the locator, then the rear locator, Push side panel towards console to install

Install RH front floor mat

Install LH front exterior hardware to center console

Note

2x bolts, 10mm, 7 Nm, The newer vehicles are equipped with a T30 bolt.

Install LH console side panel carpet

Note

10x clips, 1x guide pin, Position side panel and align the locator, then the rear locator, Push side panel towards console to install

Install LH front floor mat

Install RH upper A-pillar trim

Note

3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim

Install RH lower A pillar trim

Note

6x clips, 2x locating pins, Align front locating pin first

Install clip securing RH lower A pillar trim

Note

1x push clip

Install RH mid A pillar assembly

Note

1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A pillar, Make sure the seal seat on top of the trim

Install RH IP end cap

Note

3x clips

Install LH upper A-pillar trim

Note

3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim

Install LH lower A pillar trim

Note

6x clips, 2 locating pins, Align front locating pin first

Install clip securing LH lower A pillar trim

Note

1x push clip

Install LH mid A pillar assembly

Note

1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A pillar, Pull seal over trim

Install LH IP end cap

Note

3x clips

Remove A/C hoses from vehicle

Install caps onto A/C ports

Note

2x caps

Remove coolant bottle cap

Fill coolant bottle to base of neck as indicated

Connect the First Responder Loop and LV battery connector.

Run ODIN routine TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Service Mode:

Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
Thermal ➜ Coolant System ➜ Coolant Purge Start

via Service Mode Plus:

Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge

via Toolbox:(link)

Inspect coolant level and top off as necessary

Note

Ensure that fluid level is at Max line

Install coolant bottle cap

Access thermal system routines via UI

Note

Select quick controls > Service mode > Thermal

Run ODIN routine PROC_VCFRONT_X_STOP-THERMAL-FILL-DRAINvia Service Mode:

Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain

via Service Mode Plus:

Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain

via Toolbox:(link)

Run ODIN routine TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Service Mode:Thermal ➜ Refrigerant System ➜ Commission Heat Pumpvia Service Mode Plus:Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioningvia Toolbox:(link)

Run ODIN routine TEST-SELF_VCRIGHT_X_HVAC-PERFORMANCEvia Service Mode:

Thermal ➜ Actions ➜ Test HVAC Performance
Thermal ➜ HVAC ➜ HVAC Performance Test
Thermal ➜ Actions ➜ Test HVAC Performance

via Toolbox:(link)

Run ODIN routine TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Service Mode:Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:

Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test

via Toolbox:(link)

Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)

Move LH front seat forward

Install LH rear exterior hardware to center console

Note

1x bolt, 10mm, 7 Nm

Move RH front seat forward

Install RH rear exterior hardware to center console

Note

1x bolt, 10mm, 7 Nm

Install console lower rear panel

Note

5x clips

Install cowl screen assembly

Note

2x clips, Press the corners of the cowl into the body

Install cowl clips on center bracket

Note

2x retaining clips

Install cowl screen retaining clips

Note

2x clips

Connect washer hose from washer pump to Y-tube fitting and secure washer hose clip

Note

1x clip, 1x hose

Install RH wiper arm and hose assembly onto vehicle

Install nut securing RH wiper arm to wiper module

Note

1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield

Install RH wiper arm nut cover

Note

1x cover

Connect washer hose from RH wiper arm to Y-tube fitting and secure washer hose clips

Note

1x clip, 1x hose

Install LH wiper arm and hose assembly onto vehicle

Install nut securing LH wiper arm to wiper module

Note

1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at windshield

Install LH wiper arm nut cover

Note

1x cover

Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clip

Note

1x clip, 1x hose

Install HEPA filter assembly

Note

2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Note: Not all Model Y vehicles have a HEPA filter assembly installed