22/11/2023 22:13:38

Glass - Backlight (Remove and Install)

Correction code 10204101 1.44 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open liftgate.
Remove liftgate upper trim.

Note
15x clips, 2x locating pins, 2x tabs, Use trim tool to remove side clips first, Remove upper clips last.
Remove liftgate lower trim.

Note
2x push clips, 12x clips, 6x locating pins, 1x connector, Remove the push cards with asterisks on both sides as shown in the image, and then remove the fixing clips of the decorative panel in sequence. When removing the last clip, hold the decorative panel with one hand to prevent it from suddenly falling and damaging the connector, start by the left lower corner in order to disconnect the harness.
Disconnect LH FM antenna amplifier.

Note
1x connector
Disconnect RH FM antenna amplifier.

Note
1x connector
Disconnect LH ground noise filter antenna from backlite glass.

Note
1x connector, Be cautious not to cause damage to glass.
Disconnect noise filter antenna from RH side of backlite glass.

Note
1x connector
Disconnect the CHMSL connector.
Secure double suction cup handles onto both side of backlite glass.

Note
Clean glass under suction cups if needed.
Open liftgate.
Break datums (X2) on both sides to ease removal of glass.
Break H-clips free from backlite glass on both sides.

Note
2x H-clips, Use a thin hydroblade attachment and lubricate with window cleaner for best results.
Prepare WRD Spider 3 glass removal kit.
Loop cutting string through the wire starter.
Insert tool through roof glass urethane at rear corner.

Note
Take caution when doing this, Avoid damage to painted surfaces, Use the protective shield.
Pull the nylon string through.

Note
Ensure you pull enough string through to wrap around the perimeter of the glass, Both ends of the wire can stay inside the vehicle interior and does not need to pulled through completely
Attach anchor point to interior of backlite glass assembly and secure line.
Secure interior side of line to the spider cutting tool.

Note
Follow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged.
Secure spider cutting tool to interior side of fixed roof glass assembly.

Note
Note orientation of the cutting line, Make sure line warps over large pully and holds at a 90 degree angle.
Secure angle driver to electric drill.
Use drill to cut urethane around the glass.

Note
Suggest using the guard or a trim tool to apply pressure, If the line gets stuck then try to pull it backwards in order release from under datums, You can also try swapping position of the anchor and cutting tool if the line is caught.
Remove backlight assembly from vehicle.

Note
2x suction cup handles, Recommend assistance, Lift up on glass from interior of vehicle to ease removal,Lower the trunk right before latching.
Remove datums and any other debris from the body.

Note
Shop air may be needed to blow out fine debris.
Remove remaining urethane from liftgate body.

Note
Ensure residual urethane is 1mm or less in thickness.
Remove remaining urethane from backlight assembly.
Clean locators double sided tape residue.

Note
If needed, an eraser wheel can be used.
Remove all spacer pads (x11).
Clean all mating surfaces with IPA

Note
Remove any finger prints or markings that will be visible under the CHMSL.
Install locators to backlight glass.
Install spacer pads to backlight glass.
Install backlite glass to liftgate for dry fit.

Note
Recommend assistance.
Check gap and flush of liftgate glass.

Note
Make notes of any needed adjustments, Refer to Panel Alignment Specifications for latest specifications.
Remove glass and place upside down on stand.
Apply urethane primer to liftgate body along the urethane path.

Note
Allow primer to dry for 2 minutes before applying urethane.
Prepare caulking gun and urethane.

Note
Opening must be 8mm wide and 13mm tall.
Apply urethane to backlite glass following primer path.

Note
Fill any gaps and smooth over any peaks in urethane to ensure consistent bead.
Flip over rear backlite glass and install it onto vehicle.

Note
Recommend assistance.
Check gap and flush of backlite glass and adjust as needed.

Note
Trim tools and sandbags can be used to adjust fitment, Allow glass 10 minutes of dry time before opening liftgate. Refer to Panel Alignment Specifications for latest specifications.
Remove the double suction cup handles and any glass fitment equipment.
Connect CHMSL connector (x1).
Connect noise filter antenna onto RH side of backlite glass.

Note
1x connector
Connect LH antenna filter to liftgate glass.

Note
1x connector
Connect RH FM antenna amplifier.

Note
1x connector
Connect LH FM antenna amplifier.

Note
1x connector
Install liftgate lower trim.

Note
2x push clips, 12x clips, 6x locating pins, 1x connector, Install the trim panel in the order shown in the picture, Check the trim panel clips before installation and replace any damaged clips.
Install liftgate upper trim.

Note
15x clips, 2x locating pins, 2x tabs, Secure top portion first, then sides, Ensure tabs align with liftgate lower trim.
Close liftgate.