2023-12-15

Cover - HV Probe - HV Battery (Remove and Replace)

\Correction code 16101602 0.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. See Ergonomic Precautions for safe and healthy working practices.

  • 1059330-00-B Skt, 1/4in Dr, 5-Lobe Torx Plus External
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have completed all required certification courses are permitted to perform this procedure. Tesla recommends third party service provider technicians undergo equivalent training before performing this procedure. For more information on Tesla Technician requirements, or descriptions of the subject matter for third parties, see HV Certification Requirements. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Torque Specifications

Table 1. Torque Specifications: Cover - HV Probe - HV Battery (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the HV probe cover to the ancillary bay cover
6 Nm (4.4 lbs-ft)
  • External Torx E10 5-Lobe
  • 4 in extension
  • Ratchet/torque wrench
Replace
Informational PurposesAn informational icon, calling your attention
Note
Mark the fastener with a paint pen after torquing.

Remove

  1. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  2. Remove and discard the 5-lobe bolts (x2) that attach the HV probe cover to the ancillary bay cover, and then remove the HV probe cover from the ancillary bay cover.

Install

  1. Use an IPA wipe to clean the HV probe cover gasket surface, and the mating surface of the ancillary bay cover.
  2. Visually inspect the condition of the HV probe cover gasket and the ancillary bay cover mating surface for cracks, cuts, gouges, abrasions, or any damage that could affect the seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    If there is any damage to the HV probe cover gasket, replace the gasket. If there is minor damage to the ancillary bay cover mating surface that might affect the seal, perform an ancillary bay air leak test when instructed to do so.
  3. Install the HV probe cover onto the ancillary bay cover, install new 5-lobe bolts to attach the HV probe cover to the ancillary bay cover, and then mark the bolts with a paint pen after they are torqued.
    6 Nm (4.4 lbs-ft)
  4. If minor damage was found on the mating surface of the ancillary bay cover, perform an ancillary bay air leak test when appropriate. See Ancillary Bay Air Leak Test.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the ancillary bay cover is going to be removed, delay the ancillary bay air leak test until the ancillary bay cover is installed.
  5. Connect 12V power. See 12V/LV Power (Disconnect and Connect).