29/05/2024 18:10:22

Harness - Seat - Front Passenger (Remove and Replace)

Correction code 17101902 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Verify FW level is 2023.2.11 or newer
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    Note
    FW can be verified via the UI or Garage. If FW meets required level, skip FW update. If FW is below required level, continue to FW OTAhttps://garage.vn.teslamotors.com
  2. Open RH front door
  3. Lower the RH front window.
  4. Remove RH mid A-pillar assembly
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    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  5. Remove clip securing RH lower A-pillar trim
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    Note
    1x push clip
  6. Remove RH lower A-pillar trim
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    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  7. Release RH front door seal from body
  8. Remove clip securing RH front cabin carpet to body
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    Note
    1x clip
  9. Pull RH front cabin carpet away from A-pillar to access RH front seat connector
  10. Move RH front seat forward
  11. Release seat belt retractor from RH front seat
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    Note
    Insert special removal tool into the bottom of the retractor to release
  12. Open RH rear door
  13. Lower RH rear window
  14. Remove RH front seat rear fasteners
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    Note
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
  15. Move the RH front seat back.
  16. Remove RH front seat front fasteners
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    Note
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
  17. Adjust position of RH front seat for easy removal
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    Note
    Move seat to middle of track at most upright position
  18. Open the hood.
  19. Remove the rear apron.
  20. Power off the vehicle using the touchscreen.
  21. Disconnect the 12V negative battery cable and First Responder Loop.
  22. Disconnect RH front seat harness from VC right
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    Note
    1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
  23. Remove RH front seat harness from RH footwell support bracket
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    Note
    2x retaining clips
  24. Release RH front seat harness from lower A 12V bracket
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    Note
    5x clips
  25. Pull RH front seat harness from under RH front cabin carpet
  26. Remove RH front seat from vehicle
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    Note
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  27. Remove screw securing RH front seat outer side cover
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    Note
    1x screw, T20, 4 Nm, Ensure the front of the seat is high enough to access the T20 screw
  28. Release outer side cover clip from seat, but do not remove
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    Note
    1x clip, Do not fully remove, possible damage to the trim/switch pack/harness
  29. Disconnect seat switch connector
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    Note
    1x electrical connector
  30. Remove RH front seat outer cover
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    Note
    1x clip, Slide outer cover rearward to release clip from frame and lift up over pretensioner
  31. Disconnect RH front seat belt pretensioner
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    Note
    1x connector, Pull both of the orange tabs down to release the connector
  32. Release RH front seat belt pretensioner harness clips
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    Note
    3x clips, Use 90 pick to release harness clips from seat track rail
  33. Remove clips securing RH front seat switch harness to seat cushion frame
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    Note
    2x fir tree clips
  34. Remove RH front seat inner side shield
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    3x clips, Release side clip from seat bottom frame, then pull up on rear of trim to remove
  35. Disconnect RH front seat belt buckle
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    Note
    1x connector
  36. Release clip securing RH front seat belt buckle connector to the seat cushion frame
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    Note
    1x fir tree clip
  37. Release RH front seat belt buckle harness clips to the seat cushion frame
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    Note
    2x fir tree clips
  38. Rotate the seat to gain access to the underside of the seat
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    Note
    Protect seat cushion from damage
  39. Unhook the straps for the lower section of the seat back and move the seat back flap away from the underside of the seat
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    Note
    2x clips
  40. Disconnect the tilt motor connector
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    Note
    1x connector
  41. Remove the harness retaining clip under the tilt motor
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    Note
    1x retaining clip
  42. Disconnect the seat occupied sensor
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    Note
    1x connector
  43. Disconnect the CAN communication pass through connector from the OCS control module
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    Note
    1x connector
  44. Disconnect the seat back heater connector
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    Note
    1x connector, Green
  45. Disconnect the heat pad connector
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    Note
    1x connector
  46. Remove clip securing the harness to the under side of the seat, next to the seat heater connectors
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    Note
    1x retaining clip
  47. Disconnect the seat track position sensor connector
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    Note
    1x connector
  48. Disconnect the lift motor connector
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    Note
    1x connector
  49. Disconnect the seat track motor connector
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    Note
    1x connector
  50. Remove the clip securing the track motor harness to the track motor housing
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    Note
    1x edge clip
  51. Remove the clip securing the harness to the seat cushion frame under the lift motor
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    Note
    1x retaining clip
  52. Remove the retaining clip under the main seat harness junction
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    Note
    1x retaining clip
  53. Move harness away from seat frame
  54. Return seat to upright position
  55. Install the outboard headrest release tool
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    Note
    Depress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
  56. Install the inboard headrest release tool
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    Note
    Depress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
  57. Remove the headrest from seat
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    Note
    2x locking clips, Remove by pulling straight up, out of the seat
  58. Remove the inboard headrest release tool
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    Note
    Rotate the release tool out of position, Do not pull straight up or out
  59. Remove the outboard headrest release tool
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    Note
    Rotate the release tool out of position, Do not pull straight up or out
  60. Remove seat back from LH front seat
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    Note
    6x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out the clips on the seat back can break off
  61. Remove the upper flap securing trim to RH side of seat frame tabs
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    Note
    Pull the trim straight up, off of the retaining tabs to release
  62. Remove the lower flap securing trim to RH side of seat frame tabs
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    Note
    Pull the lower section of trim away from the retaining tab to release, then pull the trim straight up off of the upper retaining tab
  63. Disconnect the recliner motor
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    Note
    1x connector
  64. Disconnect the lumbar valve pack and ECU
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    Note
    1x connector
  65. Disconnect the lumbar pump
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    Note
    1x connector
  66. Remove the outer clips securing the seat upholstery to the seat back frame
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    Note
    2x clips, To release, rotate the clips off of the frame from the inside out
  67. Pull RH front seat upholstery away from the air bag to gain access to the air bag electrical connector
  68. Disconnect passenger seat air bag
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    Note
    1x connector, Pull both of the orange tabs down to release the connector
  69. Remove the harness clip securing the airbag pigtail to the seat back frame
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    Note
    1x fur tree clip
  70. Remove the seat harness from seat back frame
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    Note
    3x clips
  71. Install the seat harness to seat back frame for installation
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    Note
    3x clips
  72. Install harness clip securing the airbag pigtail to the seat back frame
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    Note
    1x fur tree clip
  73. Connect RH front seat airbag
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    Note
    1x connector, verify locking tab is engaged
  74. Install the outer clips securing the seat upholstery to the seat back frame
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    Note
    2x clips
  75. Install the lower flap securing trim to RH side of seat frame tabs
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    Note
    2x tabs, Pull the flap over the metal tangs to secure
  76. Install the upper flap securing trim to RH side of seat frame tabs
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    Note
    2x tabs, Pull the flap over the metal tangs to secure
  77. Connect the lumbar pump
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    Note
    1x connector
  78. Connect the lumbar valve pack and ECU
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    Note
    1x connector
  79. Connect the recliner motor
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    Note
    1x connector
  80. Install the seat back shell base assembly to seat back frame
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    Note
    8x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed
  81. Install the headrest into passenger seat
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    Note
    2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest
  82. Flip seat over to gain access to the bottom of the seat
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    Note
    Protect the seat back to prevent damage
  83. Install the retaining clip under the main seat harness junction
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    Note
    1x retaining clip
  84. Install the clip securing the harness to the seat cushion frame under the lift motor
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    Note
    1x retaining clip
  85. Route harness towards pretensioner
  86. Connect LH front seat track motor connector
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    Note
    1x connector
  87. Install the clip securing the track motor harness to the track motor housing
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    Note
    1x edge clip
  88. Connect the lift motor connector
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    Note
    1x connector
  89. Connect the seat track position sensor connector
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    Note
    1x connector
  90. Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
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    Note
    1x retaining clip
  91. Connect the SRS harness connector to the OCS control module
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    Note
    1x connector
  92. Connect the seat occupied sensor and install the clip onto the seat bottom
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    Note
    1x connector, 1x retaining clip, Ensure harness is not routed between cushion and frame to avoid friction
  93. Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
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    Note
    1x retaining clip
  94. Connect the heat pad connector
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    Note
    1x connector
  95. Connect the seat back heater connector
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    Note
    1x connector
  96. Install the harness retaining clip under the tilt motor
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    Note
    1x retaining clip
  97. Connect the tilt motor connector
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    Note
    1x connector
  98. Hook the strap clips for the seat back shell onto the seat suspension
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    Note
    2x clips, Ensure the straps are tight for proper fit and installation
  99. Rotate the seat to normal upright position
  100. Install the clips securing RH front seat belt buckle connector harness to the seat cushion frame
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    Note
    2x fir tree clips
  101. Install clip securing RH front seat belt buckle harness connector to the seat cushion frame
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    Note
    1x fir tree clip
  102. Connect RH front seat belt buckle
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    Note
    1x connector
  103. Install inner side shield cover onto RH front seat
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    Note
    3x clips, Slide the trim onto the seat from the opening for the buckle, then slide forward into position
  104. Install clips securing seat switch harness to seat cushion frame
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    Note
    2x fir tree clips
  105. Install seat belt pretensioner harness clips
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    Note
    3x clips, Position seat belt pretensioner harness clips to seat track rail and press down on each clip to secure
  106. Connect seat belt pretensioner
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    Note
    1x connector
  107. Slide outer cover forward to engage clip into the frame and lift up over pretensioner to install
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    Note
    1x clip
  108. Connect seat switch connector
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    Note
    1x connector
  109. Install outer side cover clip to seat frame
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    Note
    1x clip
  110. Install screw securing outer side cover to seat
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    Note
    1x screw, T20, 4 Nm
  111. Install RH front seat into vehicle
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    Note
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  112. Secure RH front seat harness under RH front cabin carpet
  113. Install RH front seat harness along plastic guide
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    Note
    5x clips
  114. Install RH front seat harness onto RH footwell support bracket
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    Note
    2x retaining clips
  115. Connect RH front seat harness to VC right
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    Note
    1x connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
  116. Fully seat RH front cabin carpet
  117. Install clip securing RH front cabin carpet to body
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    Note
    1x clip
  118. Install RH lower A-pillar trim
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    Note
    6x clips, 2x locating pins, Align front locating pin first
  119. Install clip securing RH lower A-pillar trim
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    Note
    1x clip
  120. Install RH mid A-pillar assembly
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    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  121. Reseat RH front door seal along lower A-pillar trim
  122. Connect the First Responder Loop and 12V negative battery cable.
  123. Install the rear apron.
  124. Close the hood.
  125. Move RH front seat backward
  126. Install RH front seat front fasteners
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    Note
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  127. Move RH front seat forward
  128. Install RH front seat belt retractor to seat
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    Note
    Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
  129. Install RH front seat rear fasteners
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    Note
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  130. Raise RH rear window
  131. Close RH rear door
  132. Move the RH front seat to its original position.
  133. Raise the RH front window.
  134. Close the RH front door.
  135. Open the LH front door.
  136. Lower LH front window
  137. Connect a laptop with Toolbox 3 to the vehicle.
  138. Select ‘Actions’ and search for ‘OCS’
  139. Select ‘PROC_OCS1P_SELF-CALIBRATIONSearch for routine in ToolboxSafety & Restraints / Seats - OCS1P Self Capacitance Calibration’, click ‘Run’, and allow routine to complete
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    Note
    Select ‘X’ at top right of window to close once complete, This routine only applies to NA region
  140. Select ‘Actions’ and search for ‘Seat calibration’
  141. Select PROC_VCRIGHT_SEAT-CALIBRATESearch for routine in Toolbox, click ‘Run’, and allow routine to complete
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    Note
    Select ‘X’ at top right of window to close once complete
  142. Disconnect the laptop from the vehicle.
  143. Raise the LH front window.
  144. Close the LH front door.