29/05/2024 18:10:22
Harness - Seat - Front Passenger (Remove and Replace)
Correction code 17101902 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
-
Verify FW level is 2023.2.11 or newer
NoteFW can be verified via the UI or Garage. If FW meets required level, skip FW update. If FW is below required level, continue to FW OTAhttps://garage.vn.teslamotors.com
- Open RH front door
- Lower the RH front window.
-
Remove RH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
-
Remove clip securing RH lower A-pillar trim
Note1x push clip
-
Remove RH lower A-pillar trim
Note6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
-
Release RH front door seal from body
-
Remove clip securing RH front cabin carpet to body
Note1x clip
-
Pull RH front cabin carpet away from A-pillar to access RH front seat connector
- Move RH front seat forward
-
Release seat belt retractor from RH front seat
NoteInsert special removal tool into the bottom of the retractor to release
- Open RH rear door
- Lower RH rear window
-
Remove RH front seat rear fasteners
Note2x patch bolts, T45P, 33.5 Nm, Discard after removal
- Move the RH front seat back.
-
Remove RH front seat front fasteners
Note2x patch bolts, T45P, 33.5 Nm, Discard after removal
-
Adjust position of RH front seat for easy removal
NoteMove seat to middle of track at most upright position
- Open the hood.
-
Remove the rear apron.
- Power off the vehicle using the touchscreen.
-
Disconnect the 12V negative battery cable and First Responder Loop.
-
Disconnect RH front seat harness from VC right
Note1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
-
Remove RH front seat harness from RH footwell support bracket
Note2x retaining clips
-
Release RH front seat harness from lower A 12V bracket
Note5x clips
-
Pull RH front seat harness from under RH front cabin carpet
-
Remove RH front seat from vehicle
NoteRecommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
-
Remove screw securing RH front seat outer side cover
Note1x screw, T20, 4 Nm, Ensure the front of the seat is high enough to access the T20 screw
-
Release outer side cover clip from seat, but do not remove
Note1x clip, Do not fully remove, possible damage to the trim/switch pack/harness
-
Disconnect seat switch connector
Note1x electrical connector
-
Remove RH front seat outer cover
Note1x clip, Slide outer cover rearward to release clip from frame and lift up over pretensioner
-
Disconnect RH front seat belt pretensioner
Note1x connector, Pull both of the orange tabs down to release the connector
-
Release RH front seat belt pretensioner harness clips
Note3x clips, Use 90 pick to release harness clips from seat track rail
-
Remove clips securing RH front seat switch harness to seat cushion frame
Note2x fir tree clips
-
Remove RH front seat inner side shield
Note3x clips, Release side clip from seat bottom frame, then pull up on rear of trim to remove
-
Disconnect RH front seat belt buckle
Note1x connector
-
Release clip securing RH front seat belt buckle connector to the seat cushion frame
Note1x fir tree clip
-
Release RH front seat belt buckle harness clips to the seat cushion frame
Note2x fir tree clips
-
Rotate the seat to gain access to the underside of the seat
NoteProtect seat cushion from damage
-
Unhook the straps for the lower section of the seat back and move the seat back flap away from the underside of the seat
Note2x clips
-
Disconnect the tilt motor connector
Note1x connector
-
Remove the harness retaining clip under the tilt motor
Note1x retaining clip
-
Disconnect the seat occupied sensor
Note1x connector
-
Disconnect the CAN communication pass through connector from the OCS control module
Note1x connector
-
Disconnect the seat back heater connector
Note1x connector, Green
-
Disconnect the heat pad connector
Note1x connector
-
Remove clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
-
Disconnect the seat track position sensor connector
Note1x connector
-
Disconnect the lift motor connector
Note1x connector
-
Disconnect the seat track motor connector
Note1x connector
-
Remove the clip securing the track motor harness to the track motor housing
Note1x edge clip
-
Remove the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
-
Remove the retaining clip under the main seat harness junction
Note1x retaining clip
-
Move harness away from seat frame
-
Return seat to upright position
-
Install the outboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
-
Install the inboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
-
Remove the headrest from seat
Note2x locking clips, Remove by pulling straight up, out of the seat
-
Remove the inboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
-
Remove the outboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
-
Remove seat back from LH front seat
Note6x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out the clips on the seat back can break off
-
Remove the upper flap securing trim to RH side of seat frame tabs
NotePull the trim straight up, off of the retaining tabs to release
-
Remove the lower flap securing trim to RH side of seat frame tabs
NotePull the lower section of trim away from the retaining tab to release, then pull the trim straight up off of the upper retaining tab
-
Disconnect the recliner motor
Note1x connector
-
Disconnect the lumbar valve pack and ECU
Note1x connector
-
Disconnect the lumbar pump
Note1x connector
-
Remove the outer clips securing the seat upholstery to the seat back frame
Note2x clips, To release, rotate the clips off of the frame from the inside out
-
Pull RH front seat upholstery away from the air bag to gain access to the air bag electrical connector
-
Disconnect passenger seat air bag
Note1x connector, Pull both of the orange tabs down to release the connector
-
Remove the harness clip securing the airbag pigtail to the seat back frame
Note1x fur tree clip
-
Remove the seat harness from seat back frame
Note3x clips
-
Install the seat harness to seat back frame for installation
Note3x clips
-
Install harness clip securing the airbag pigtail to the seat back frame
Note1x fur tree clip
-
Connect RH front seat airbag
Note1x connector, verify locking tab is engaged
-
Install the outer clips securing the seat upholstery to the seat back frame
Note2x clips
-
Install the lower flap securing trim to RH side of seat frame tabs
Note2x tabs, Pull the flap over the metal tangs to secure
-
Install the upper flap securing trim to RH side of seat frame tabs
Note2x tabs, Pull the flap over the metal tangs to secure
-
Connect the lumbar pump
Note1x connector
-
Connect the lumbar valve pack and ECU
Note1x connector
-
Connect the recliner motor
Note1x connector
-
Install the seat back shell base assembly to seat back frame
Note8x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed
-
Install the headrest into passenger seat
Note2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest
-
Flip seat over to gain access to the bottom of the seat
NoteProtect the seat back to prevent damage
-
Install the retaining clip under the main seat harness junction
Note1x retaining clip
-
Install the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
-
Route harness towards pretensioner
-
Connect LH front seat track motor connector
Note1x connector
-
Install the clip securing the track motor harness to the track motor housing
Note1x edge clip
-
Connect the lift motor connector
Note1x connector
-
Connect the seat track position sensor connector
Note1x connector
-
Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
-
Connect the SRS harness connector to the OCS control module
Note1x connector
-
Connect the seat occupied sensor and install the clip onto the seat bottom
Note1x connector, 1x retaining clip, Ensure harness is not routed between cushion and frame to avoid friction
-
Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
-
Connect the heat pad connector
Note1x connector
-
Connect the seat back heater connector
Note1x connector
-
Install the harness retaining clip under the tilt motor
Note1x retaining clip
-
Connect the tilt motor connector
Note1x connector
-
Hook the strap clips for the seat back shell onto the seat suspension
Note2x clips, Ensure the straps are tight for proper fit and installation
-
Rotate the seat to normal upright position
-
Install the clips securing RH front seat belt buckle connector harness to the seat cushion frame
Note2x fir tree clips
-
Install clip securing RH front seat belt buckle harness connector to the seat cushion frame
Note1x fir tree clip
-
Connect RH front seat belt buckle
Note1x connector
-
Install inner side shield cover onto RH front seat
Note3x clips, Slide the trim onto the seat from the opening for the buckle, then slide forward into position
-
Install clips securing seat switch harness to seat cushion frame
Note2x fir tree clips
-
Install seat belt pretensioner harness clips
Note3x clips, Position seat belt pretensioner harness clips to seat track rail and press down on each clip to secure
-
Connect seat belt pretensioner
Note1x connector
-
Slide outer cover forward to engage clip into the frame and lift up over pretensioner to install
Note1x clip
-
Connect seat switch connector
Note1x connector
-
Install outer side cover clip to seat frame
Note1x clip
-
Install screw securing outer side cover to seat
Note1x screw, T20, 4 Nm
-
Install RH front seat into vehicle
NoteRecommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
-
Secure RH front seat harness under RH front cabin carpet
-
Install RH front seat harness along plastic guide
Note5x clips
-
Install RH front seat harness onto RH footwell support bracket
Note2x retaining clips
-
Connect RH front seat harness to VC right
Note1x connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
-
Fully seat RH front cabin carpet
-
Install clip securing RH front cabin carpet to body
Note1x clip
-
Install RH lower A-pillar trim
Note6x clips, 2x locating pins, Align front locating pin first
-
Install clip securing RH lower A-pillar trim
Note1x clip
-
Install RH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
-
Reseat RH front door seal along lower A-pillar trim
-
Connect the First Responder Loop and 12V negative battery cable.
-
Install the rear apron.
- Close the hood.
- Move RH front seat backward
-
Install RH front seat front fasteners
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Move RH front seat forward
-
Install RH front seat belt retractor to seat
NoteInsert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
-
Install RH front seat rear fasteners
Note2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
- Raise RH rear window
- Close RH rear door
- Move the RH front seat to its original position.
- Raise the RH front window.
- Close the RH front door.
- Open the LH front door.
- Lower LH front window
- Connect a laptop with Toolbox 3 to the vehicle.
- Select ‘Actions’ and search for ‘OCS’
-
Select ‘PROC_OCS1P_SELF-CALIBRATIONvia Toolbox: (link)via Service Mode Plus: Safety & Restraints ➜ Seats ➜ OCS1P Self Capacitance Calibration’, click ‘Run’, and allow routine to complete
NoteSelect ‘X’ at top right of window to close once complete, This routine only applies to NA region
- Select ‘Actions’ and search for ‘Seat calibration’
-
Select PROC_VCRIGHT_SEAT-CALIBRATEvia Toolbox: (link), click ‘Run’, and allow routine to
complete
NoteSelect ‘X’ at top right of window to close once complete
- Disconnect the laptop from the vehicle.
- Raise the LH front window.
- Close the LH front door.