19/09/2024 14:07:29

HV Battery (AWD) (7-Seat) \(Remove and Install\)

Correction code 16010231 4.14 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-06-13: Updated lift pad adapter PNs.
  • 2023-11-21: Added new lift pad instructions.
  • 2023-08-29: Updated EPB Service Mode reference.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional safety information.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Release LH rocker cover from front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  2. Remove LH rocker cover from rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs
  3. Remove bolts securing LH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  4. Remove LH rocker carrier from body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  5. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  6. Install lift pad adapters.
    • For EMEA only, install Adapter, Lift Pad, Model Y (1614078-00-A)
    • For other regions, install Universal Lift Pad Adapters (1936724-00-A)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    DO NOT use any other lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    Outside of EMEA, Universal Lift Pad Adapters (1936724-00-A) replace Adapter, Lift Pad, Model Y (1614078-00-A). Discard any other versions of lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    In EMEA, the Universal Lift Pad Adapters are not yet available. Make sure to use the rubber Model Y lift pads on Model Y and the Model 3 lift pads on Model 3.

    Instructions for Universal Lift Pad Adapters:

    1. Depending on the lift type, install the correct thread adapter onto the lift adapter.
    2. Make sure the thread stop washer is installed and tightened to the bottom of the lift adapter. If the thread stop washer is not installed, do not continue using the lift adapter.
    3. Install the lift adapters onto the lift arms so that the black lift pad is toward the vehicle.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Warning
      Make sure the adapter is install in the correct orientation.
    4. Position the lift arms so that the lift adapters align with the datum hole on the vehicle.
    5. Lift the lift arms to fully seat the lift pads into the vehicle.
    6. Make sure all 4 adapters are fully seated into the vehicle.
  7. Remove clips securing RH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  8. Remove RH rocker cover from rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs
  9. Remove bolts securing RH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  10. Remove RH rocker carrier from body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  11. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  12. Install lift pad adapters.
    • For EMEA only, install Adapter, Lift Pad, Model Y (1614078-00-A)
    • For other regions, install Universal Lift Pad Adapters (1936724-00-A)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    DO NOT use any other lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    Outside of EMEA, Universal Lift Pad Adapters (1936724-00-A) replace Adapter, Lift Pad, Model Y (1614078-00-A). Discard any other versions of lift pad adapters.
    Informational PurposesAn informational icon, calling your attention
    Note
    In EMEA, the Universal Lift Pad Adapters are not yet available. Make sure to use the rubber Model Y lift pads on Model Y and the Model 3 lift pads on Model 3.

    Instructions for Universal Lift Pad Adapters:

    1. Depending on the lift type, install the correct thread adapter onto the lift adapter.
    2. Make sure the thread stop washer is installed and tightened to the bottom of the lift adapter. If the thread stop washer is not installed, do not continue using the lift adapter.
    3. Install the lift adapters onto the lift arms so that the black lift pad is toward the vehicle.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Warning
      Make sure the adapter is install in the correct orientation.
    4. Position the lift arms so that the lift adapters align with the datum hole on the vehicle.
    5. Lift the lift arms to fully seat the lift pads into the vehicle.
    6. Make sure all 4 adapters are fully seated into the vehicle.
  13. Open all four doors
  14. Lower all four windows
  15. Chock LH rear wheel
  16. Connect a laptop with Toolbox 3 to the vehicle.
  17. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
  18. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  19. Select ‘PROC_VCFRONT_X_THERMAL-FILL-DRAINSearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    This will ensure the octovalve is in the Series position, Coolant pumps will also be disabled, Once run is selected routine is in progress despite the prompt with loading circle, Routine will time out after several hours and return valves to parallel position if unattended, Select 'X' at top right of window to close once complete
  20. Remove laptop from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close Toolbox 3.0, we will need to resume later
  21. Open the hood.
  22. Remove the rear apron.
  23. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  24. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  25. Remove clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  26. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  27. Move LH front seat backward
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure profile is saved to allow seat position to be restored
  28. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 1x screw, T20, 2.5 Nm
  29. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  30. Remove LH front floormat
  31. Remove LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  32. Remove clip securing LH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  33. Fold LH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    Maneuver carpet below brake pedal and accelerator pedal, Newer Vins may be equipped with additional foam installed below carpet
  34. Remove foam plugs to access LH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Push pick through foam and turn roughly 45 degrees to grab onto foam insert and pull straight out, Newer vins may be equipped with 1x foam plug
  35. Remove both LH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  36. Raise LH front seat cushion to maximum height
    Informational PurposesAn informational icon, calling your attention
    Note
    This will allow access to HV battery bolts at LH front foot well and below LH front seat
  37. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  38. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  39. Remove clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  40. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  41. Move the RH front seat back.
  42. Remove clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, Clip count may vary depending on region
  43. Remove RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  44. Remove RH front floormat
  45. Remove RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  46. Remove clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  47. Fold RH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    Newer Vins may be equipped with additional foam installed below carpet
  48. Remove foam plugs to access RH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Push pick through foam and turn roughly 45 degrees to grab onto foam insert and pull straight out, Newer vins may be equipped with 1x foam plug
  49. Remove both RH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  50. Raise RH front seat cushion to maximum height
    Informational PurposesAn informational icon, calling your attention
    Note
    This will allow access to HV battery bolts at RH front foot well and below RH front seat
  51. Remove 2nd row floor mat from vehicle
  52. Separate carpet perforation below RH front seat to access RH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    Located below rear of RH front seat
  53. Remove RH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  54. Separate carpet perforation below LH front seat to access LH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    Located below rear of LH front seat
  55. Remove LH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  56. Partially remove LH rear door seal
  57. Remove LH 7s lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Rear edge secures onto trunk side trim, Release front clips then rear clips
  58. Fold down 2nd row 60 seatback assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button, fold forwards
  59. Move 60 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Note
    With one hand on towel bar pull up and slide the seat forward with your other hand
  60. Remove 60 seat rear outboard track fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 11mm, 37 Nm, Discard after removal
  61. Remove 60 seat rear inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm, Discard after removal
  62. Move 60 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Note
    With one hand on towel bar pull up and slide the seat forward with your other hand
  63. Remove 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Slide covers forward to release from 60 seat tracks
  64. Remove center track cover from 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Slide covers forward to release from 2nd row seat tracks
  65. Release cabin carpet from 60 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull cabin carpet towards front of vehicle
  66. Remove 60 seat front inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 11mm, 37 Nm, Discard after removal
  67. Remove 2nd row 60 seat frame front outboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 11mm, 37 Nm, Discard after removal
  68. Disconnect 2nd row 60 seat connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  69. Remove 2nd row 60 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  70. Partially remove RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Pillar and sill trim have tabs seated underneath seal
  71. Remove RH 7s lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Rear edge secures onto trunk side trim, Release front clips then rear clips
  72. Remove 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Slide cover forward to release from 40 seat track
  73. Release cabin carpet from 40 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull cabin carpet towards front of vehicle
  74. Remove bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  75. Fold 2nd row 40 seat down
  76. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Note
    With one hand on towel bar pull up and slide the seat forward with your other hand
  77. Remove bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  78. Move 40 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Note
    With one hand on towel bar pull up and slide the seat rearward with your other hand
  79. Disconnect 2nd row 40 seat connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  80. Remove 40 seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  81. Position object beneath rear cabin carpet to raise and allow access to rear inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    Use shop towel or similar
  82. Remove RH rear inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below RH rear main carpet
  83. Remove LH rear inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
  84. Power off the vehicle using the touchscreen.
  85. Disconnect the 12V negative battery cable and First Responder Loop.
  86. Make a slit in 3rd row carpet around LH seat belt
    Informational PurposesAn informational icon, calling your attention
    Note
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  87. Make a slit in 3rd row carpet around RH seat belt
    Informational PurposesAn informational icon, calling your attention
    Note
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  88. Move 3rd row carpet aside
  89. Move 3rd row NVH insulation aside
    Informational PurposesAn informational icon, calling your attention
    Note
    Use seatbelt or bungee strap as needed
  90. Empty all pockets and remove all metal objects such as watches and jewelery.
  91. Inspect the HV insulating gloves for any damage.
  92. Put on the HV insulating gloves and leather over gloves.
  93. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  94. Remove ancillary bay probe lid cover from ancillary bay cover
  95. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  96. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no visual damage present, Replace gasket if damage is found
  97. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
  98. Remove HV insulating gloves
  99. Remove bolt securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  100. Remove bolts securing charge port busbar kit to HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  101. Lift busbar kit connector to remove from HV header
  102. Disconnect the HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  103. Remove DCDC ground strap from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 15 Nm, Discard after removal
  104. Release positive 12V output cover from PCS cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  105. Remove PCS cable from 12V passthrough output
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 15 Nm, Discard nut after removal
  106. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Latch rear doors to prevent accidental closure
  107. Remove wheel chocks and push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
  108. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  109. Fully raise the vehicle, and then lower the lift onto the locks.
  110. Remove the outer fasteners from the front aero shield.
  111. Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.
  112. Release RH front wheel liner from HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  113. Release LH front wheel liner from HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  114. Remove bolts securing front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, E10, 13 Nm
  115. Remove skid plate from HV battery
  116. Disconnect both AC compressor and PTC heater HV harness connectors on HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, 2 stage locking connectors, Disengage the red locking tab by pulling it away from the connector, then depress the green tab to release
  117. Secure LH front wheel liner away from HV battery
  118. Secure RH front wheel liner away from HV battery
  119. Position coolant drain container underneath RH front of HV battery
  120. Disconnect PT return hose at RH side of vehicle and plug female side of hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 1x plug
  121. Disconnect rear PT supply hose at RH side of vehicle and plug male side of hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 1x plug
  122. Position coolant drain container underneath LH front of HV battery
  123. Disconnect HV battery return hose at LH side of vehicle and plug male side of hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x plug
  124. Position coolant drain container below HV battery manifold hose
  125. Remove HV battery front manifold hose clips from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Newer vehicles may be equipped with 1x clip
  126. Disconnect HV battery front manifold hose and plug both hose ends
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs
  127. Remove coolant drain container from underneath vehicle
  128. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
  129. Position support stand to support front portion of rear subframe
  130. Release clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  131. Remove smaller fasteners for LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  132. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard at later step
  133. Hand tighten bolt securing LH side of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  134. Release clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  135. Remove smaller fasteners for RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  136. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard at later step
  137. Hand tighten bolt securing RH side of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  138. Remove support stand from under vehicle
  139. Release LH side hose clip from rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  140. Release RH side hose clips from rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  141. Remove lower bolts securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm
  142. Remove upper nut securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  143. Remove upper bolts securing rear battery enclosure skid plate from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  144. Remove rear battery enclosure skid plate from HV battery pack
  145. Position coolant drain container underneath LH rear of HV battery
  146. Disconnect RDU inverter inlet hose from rear of HV battery and plug both ends
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs
  147. Position coolant drain underneath RH rear of HV battery
  148. Remove nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  149. Disconnect RDU HV cable from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  150. Place battery table into position and lower vehicle to support battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Line up table so center 4 bolts are accessible through opening in table, Adjust final battery table position using adjustable caster jacks on table
  151. Remove central bolts securing HV battery through center ski cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm
  152. Remove bolts securing LH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  153. Remove bolts securing RH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  154. Remove LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  155. Remove RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  156. Raise vehicle to free from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  157. Remove battery from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  158. Remove ancillary bay perimeter seal from HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Discard after removal

Install

  1. Install ancillary bay perimeter seal to HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Install new perimeter seal every time the HV battery is removed and reinstalled
  2. Install HV battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods, Located on body at front of vehicle, 2x rods, Located at rear of HV battery near ancillary bay
  3. Lower vehicle onto HV battery and align holes
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
  4. Install bolts securing HV battery to body at LH shear plate area hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm, Torque at later step
  5. Install bolts securing HV battery to body at RH shear plate area hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm, Torque at later step
  6. Loosely install RH bolts securing HV battery to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  7. Loosely install LH bolts securing HV battery to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  8. Remove HV battery front alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods
  9. Install bolts securing RH front support bracket to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  10. Install bolts securing LH front support bracket to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  11. Install central bolts securing HV battery through center ski cover hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm, Torque at later step
  12. Open LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  13. Remove HV battery alignment rod from LH rear inner bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  14. Install LH rear inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
  15. Install LH middle inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  16. Close LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  17. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  18. Install both LH front inner HV battery bolts hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  19. Close LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  20. Open RH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  21. Remove HV battery alignment rod from RH rear inner bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  22. Install RH rear inner battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
  23. Install RH inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  24. Close RH rear door
  25. Open RH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  26. Install both RH front inner HV battery bolts hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  27. Close RH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  28. Lower vehicle onto pack completely
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  29. Torque RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  30. Torque LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  31. Torque bolts securing RH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  32. Torque bolts securing LH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  33. Torque central bolts securing HV battery through center ski cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm
  34. Raise vehicle and lower onto locks, then remove battery table from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  35. Position support stand to support front section of rear subframe
  36. Install bolt and shear plate to LH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Torque at later step
  37. Install bolts securing LH rear shear plate to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm, Torque at later step
  38. Torque bolt securing subframe and LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Mark bolt after torque
  39. Torque small fasteners securing LR rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  40. Install bolt and shear plate to RH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Torque at later step
  41. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm, Torque at later step
  42. Torque bolt securing subframe and RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  43. Torque small fasteners securing RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm
  44. Remove support stand from under vehicle
  45. Install clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  46. Install clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  47. Connect RDU HV cable to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
  48. Install nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  49. Position coolant drain underneath RH rear of HV battery
  50. Remove hose plugs and connect coolant outlet hose to rear PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated, Use shop towel to clean any coolant residue if necessary.Loss of coolant greater than 1L requires coolant vacuum fill
  51. Position coolant drain container underneath LH rear of HV battery
  52. Remove plugs and connect RDU inverter inlet hose to rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated,Loss of coolant greater than 1L requires coolant vacuum fill
  53. Remove coolant drain container from underneath vehicle
  54. Position rear battery enclosure skid plate to HV battery for installation
  55. Install upper bolts securing rear battery enclosure skid plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm, Torque at later step
  56. Install upper nut securing rear battery enclosure skid plate hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm, Torque at later step
  57. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
  58. Torque bolts securing HV battery and rear skid plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  59. Torque upper nut securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  60. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
  61. Install RH side hose clips to rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  62. Install LH side hose clip to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  63. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack has one less bolt and one extra clip
  64. Position coolant drain container underneath LH front of HV battery
  65. Remove plugs then connect HV battery coolant return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip,1x plug
  66. Position coolant drain container below HV battery manifold hose
  67. Remove plugs then connect HV battery front manifold coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
  68. Install HV battery front manifold hose clips to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Newer vehicles may be equipped with 1x clip
  69. Position coolant drain container underneath RH front of HV battery
  70. Remove plugs then connect PT supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
  71. Remove plugs and connect PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated.Loss of coolant greater than 1L requires coolant vacuum fill
  72. Remove coolant drain container from underneath vehicle
  73. Connect both AC compressor and PTC heater HV harness connectors on HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, 2 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector
  74. Install FDU ground strap and bolt to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  75. Install FDU HV harness connector onto FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
  76. Connect FDU HV harness connector and lock release lever
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Apply slight pressure to the connector as the lever is rotated into position, Move the lever to the closed position slowly and ensure the lever teeth and manifold teeth are properly meshed, There should be a very small gap between the manifold and the connector when fully seated
  77. Install bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 10 Nm
  78. Install front skid plate onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Slide tabs onto front of HV battery
  79. Install the bolts securing the front skid plate to the HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, E10, 13 Nm
  80. Release LH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  81. Install LH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  82. Release RH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  83. Install RH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  84. Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.
  85. Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.
  86. Lower vehicle fully and move rack arms away from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  87. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  88. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Latch rear doors to prevent accidental closure
  89. Install positive 12V output
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 9 Nm, Install new nut, Make sure rubber boot is not pinched between cable terminal and pass through
  90. Install positive 12V output cover to PCS cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  91. Install nut securing DCDC ground strap to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 15 Nm, Install new nut
  92. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  93. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  94. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  95. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  96. Position busbar kit connector and lower onto HV header
  97. Install bolts securing charge port busbar kit to HV Header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  98. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  99. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  100. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  101. Remove HV insulating gloves
  102. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  103. Move 3rd row NVH insulation back into position
  104. Move 3rd row carpet back into position
  105. Install 2nd row 60 seat assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  106. Connect 2nd row 60 seat connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  107. Install fasteners securing 60 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    Note
    5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  108. Install 40 seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  109. Connect 2nd row 40 seat connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  110. Install bolts securing 40 seat podium to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
  111. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Note
    With one hand on towel bar pull up and slide the seat forward with your other hand
  112. Install bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm, Install new bolts
  113. Move 40 seat to original position
  114. Torque bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, 11mm, 37 Nm
  115. Secure cabin carpet to 60 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Strap velcro on
  116. Install cabin carpet to 40 seat
  117. Install 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  118. Install center track cover to 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clip, Slide cover straight on to clip to 2nd row seat tracks
  119. Install 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  120. Install RH 7s lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Rear edge is secures onto trunk side trim, Secure rear clips then front clips
  121. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  122. Install LH 7s lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, Rear edge is secures onto trunk side trim, Secure rear clips then front clips
  123. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  124. Torque LH rear inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
  125. Torque RH rear inner battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below RH rear main carpet for access
  126. Torque LH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  127. Fold LH side of rear main carpet to its original position
  128. Torque RH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  129. Fold RH side of rear main carpet to its original position
  130. Install 2nd row floor mat into vehicle
  131. Torque both RH forward HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  132. Install RH front cabin carpet support access plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Newer Vins may be equipped with 1x foam plug
  133. Fold the RH front main cabin carpet back to original position
  134. Install clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  135. Install clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  136. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  137. Install RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
  138. Install RH front floor mat
  139. Position RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  140. Install clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x connectors, Puddle lamp and speaker
  141. Torque both LH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  142. Install LH front cabin carpet support access plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Newer vins may be equipped with 1x foam plug
  143. Fold the LH front main cabin carpet back to original position
  144. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
  145. Install LH front floor mat
    Informational PurposesAn informational icon, calling your attention
    Note
    2x velcro patches, Ensure mat does not interfere with pedal operation
  146. Install LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  147. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.5 Nm, 2x push clips
  148. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 locating pins, Align front locating pin first
  149. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  150. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  151. Remove coolant bottle cap
  152. Place empty coolant container into front storage area
  153. Fill container with at least 15L of coolant
  154. Place filled coolant container into front storage area
  155. Close air inlet and coolant refill valves
  156. Install refill tool cap onto coolant bottle assembly
  157. Setup vacuum refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  158. Install vacuum refill hose into refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully installed
  159. Place end of overflow hose into empty container
  160. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  161. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  162. Slowly open refill valve to allow coolant to be drawn into system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  163. Once gauge reads zero, close refill valve
  164. Slowly open the coolant refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure end of coolant refill hose is fully submerged during entire process
  165. Monitor gauge for 30 seconds to verify a vacuum is maintained in the cooling system
  166. Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve
  167. Disconnect shop air supply from coolant refill tool
  168. Remove coolant refill hose from coolant container
  169. Remove coolant overflow hose from coolant container
  170. Remove vacuum refill hose from refill cap on coolant bottle
  171. Remove coolant refill tool from vehicle
  172. Remove both coolant containers from inside underhood area
  173. Connect the First Responder Loop and 12V negative battery cable.
  174. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove wheel chocks if necessary
  175. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  176. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  177. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  178. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure coolant is filled using G-48 coolant
  179. Install coolant bottle cap
  180. Select ‘TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete.
  181. Disconnect the laptop from the vehicle.
  182. Install the rear apron.
  183. Close the hood.
  184. Raise all four windows
  185. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  186. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  187. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing
  188. Install RH rocker carrier onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  189. Install bolts securing RH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  190. Install RH rocker panel onto RH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
  191. Install clips securing RH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  192. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  193. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  194. Install LH rocker carrier onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  195. Install bolts securing LH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  196. Install LH rocker panel onto LH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
  197. Install clips securing LH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips