29/05/2024 18:08:44

Pipe - Brake - Rear - LH (Remove and Replace)

Correction code 33030032 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2023-12-08: Updated brake stiffness routine.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

Raise and support vehicle

Note
Ensure vehicle is not charging before lifting it off the ground, Set air suspension to "Jack Mode" if equipped
Open LH front door
Open hood
Remove rear apron

Note
14x clips
Remove LH rear wheel cap

Note
1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
Loosen LH rear wheel

Note
5x nuts, 21mm, 175 Nm
Raise vehicle partially and lower lift onto locks

Note
Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove LH rear wheel

Note
5x nuts, 21mm, 175 Nm
Remove clips securing LH rear wheel liner to body

Note
16x clips
Remove LH rear wheel liner
Place the oil drain pan under the brake line junction box

Note
Lower vehicle if necessary
Remove the LH rear brake line tube nut from rear brake pipe junction block

Note
1x nut, 12mm, 16 Nm
Position the oil drain under LH rear brake hose area
Remove the LH rear brake line tube nut from LH rear brake hose

Note
1x nut, 11mm, 16 Nm
Release LH rear brake pipe assembly from LH rear wheel well

Note
3x clips, Note that no bending of piping is allowed

Install

secure LH rear brake pipe assembly to LH rear wheel well

Note
3x clips
Install the LH rear brake line tube nut to LH rear brake hose

Note
1x nut, 11mm, 16 Nm
Install the LH rear brake line tube nut to rear brake pipe junction block

Note
1x nut, 12mm, 16 Nm
Remove the oil drain from underneath vehicle
Lower vehicle until tires are just above the ground

Note
The front wheels should still move freely for aligning the intermediate shaft, Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Fill brake bleeder reservoir to full level
Clean area around brake fluid reservoir and remove brake reservoir cap
Top off brake fluid reservoir

Note
Top off brake fluid as needed
Install pressure bleeder adapter onto reservoir
Set brake bleed reservoir pressure to 30 psi

Note
Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
Connect to vehicle using Toolbox 3.0
Select Actions/Autodiag and search for "bleed"
Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP

Note
1x cover
Open LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select Run to start the ESP, then close the bleeding valve once the pump stop running

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover

Note
1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
Remove pressure bleeder adapter from reservoir
Check fluid level

Note
Top off if necessary
Install brake reservoir cap
Press the brake pedal several times to verify proper feel and action.
Using Toolbox 3:
1. Select the Actions tab and search for "Stiffness".
2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICE, and then click the link of the routine.
3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
4. Click RUN, and allow the routine to complete.
  
  Note
  Do not press the brake pedal during the test.
Remove HSD cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
Raise vehicle partially and lower lift onto locks

Note
Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Position the LH rear wheel liner for installation
Install the clips securing the LH rear wheel liner to body

Note
15x clips
Install LH rear wheel

Note
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Lower vehicle until tires are touching the ground

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque LH rear wheel

Note
5x nuts, 21mm, 175 Nm
Install LH rear wheel cap

Note
1x cap, Align valve stem with wheel cap cavity
Install rear apron

Note
14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
Close hood
Remove vehicle from lift

Note
Lower rack arms fully and remove from under vehicle if necessary, Remove air suspension from "Jack Mode" if equipped
Close LH front door
Perform test drive

Note
Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing

Model Y Service Manual

Pipe - Brake - Rear - LH (Remove and Replace)

Remove

Install

Figure 1

Figure 2

Figure 3