04/06/2024 18:03:44

Brake Lines - LH Sill (RWD) (Remove and Replace)

Correction code 33035122 5.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-12-06: Updated brake stiffness routine.
  • 2023-06-09: Added shear plate small bolts torque figure for Structural Pack vehicles.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Remove the HV battery from the vehicle. See HV Battery (RWD) (Remove and Install).
  2. Position the oil drain under front brake line junction area
  3. Release LH front bottom sill pipe from coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
  4. Release LH front top sill pipe from coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
  5. Release sill pipes from LH front body clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  6. Place the oil drain pan under the brake line junction box
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower vehicle if necessary
  7. Remove the LH rear brake line tube nut from rear brake pipe junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  8. Remove the RH rear brake line tube nut from rear brake pipe junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm, Inner nut
  9. Remove black clip from LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  10. Release the brake lines from the LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    2x brake lines
  11. Remove the oil drain from underneath vehicle
  12. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  13. Remove side sill brake pipes from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x brake lines
  14. Install side sill brake pipes to body
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x brake lines
  15. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  16. Place the oil drain pan under the brake line junction box
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower vehicle if necessary
  17. Position brake lines into LH rear brake junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    2x brake lines
  18. Install black clip securing brakes lines at LH rear junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  19. Install the RH rear brake line tube nut to LH brake pipe junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  20. Install the LH rear brake line tube nut to rear brake pipe junction block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm
  21. Position the oil drain under front brake line junction area
  22. Secure sill pipes to LH front body clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  23. Install LH front top sill pipe to coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
  24. Install LH front bottom sill pipe to coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
  25. Remove the oil drain container from underneath drive unit
  26. Remove ancillary bay perimeter seal from HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Discard after removal
  27. Install ancillary bay perimeter seal to HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Install new perimeter seal every time the HV battery is removed and reinstalled
  28. Install HV battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods, Located on body at front of vehicle, 2x rods, Located at rear of HV battery near ancillary bay
  29. Position HV battery under vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  30. Lower vehicle onto HV battery and align holes
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
  31. Loosely install RH bolts securing HV battery to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  32. Loosely install LH bolts securing HV battery to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  33. Remove HV battery front alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rods
  34. Install bolts securing RH front support bracket to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  35. Install bolts securing LH front support bracket to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm, Torque at later step
  36. Install central bolts securing HV battery through center ski cover hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm, Torque at later step
  37. Open LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  38. Remove HV battery alignment rod from LH rear inner bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  39. Install LH rear inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
  40. Install LH middle inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  41. Close LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  42. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  43. Install both LH front inner HV battery bolts hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  44. Close LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  45. Open RH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  46. Remove HV battery alignment rod from RH rear inner bolt location
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rod
  47. Install RH rear inner battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
  48. Install RH inner HV battery bolt hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Torque at later step
  49. Close RH rear door
  50. Open RH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution while working around this area not to damage any components
  51. Install both RH front inner HV battery bolts hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm, Torque at later step
  52. Close RH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not latch
  53. Lower vehicle onto pack completely
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  54. Torque RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  55. Torque LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 13mm, 35 Nm
  56. Torque bolts securing RH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  57. Torque bolts securing LH front support bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 16mm, 110 Nm
  58. Torque central bolts securing HV battery through center ski cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, EP14, 34 Nm
  59. Raise vehicle and lower onto locks, then remove battery table from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  60. Position support stand to support front section of rear subframe
  61. Remove bolt securing LH side of rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  62. Install bolt and shear plate to LH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Torque at later step
  63. Install bolts securing LH rear shear plate to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.
  64. Torque bolt securing subframe and LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Mark bolt after torque
  65. Torque small fasteners securing LR rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
  66. Remove bolt securing RH side of rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  67. Install bolt and shear plate to RH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Torque at later step
  68. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.
  69. Torque bolt securing subframe and RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  70. Torque small fasteners securing RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
  71. Remove support stand from under vehicle
  72. Install clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  73. Install clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  74. Connect RDU HV cable to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
  75. Install nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  76. Position coolant drain underneath RH rear of HV battery
  77. Remove hose plugs and connect coolant outlet hose to rear PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated, Use shop towel to clean any coolant residue if necessary
  78. Position coolant drain container underneath LH rear of HV battery
  79. Remove plugs and connect RDU inverter inlet hose to rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  80. Remove coolant drain container from underneath vehicle
  81. Position rear battery enclosure skid plate to HV battery for installation
  82. Install upper bolts securing rear battery enclosure skid plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm, Torque at later step
  83. Install upper nut securing rear battery enclosure skid plate hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm, Torque at later step
  84. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
  85. Torque bolts securing HV battery and rear skid plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  86. Torque upper nut securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  87. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
  88. Install RH side hose clips to rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  89. Install LH side hose clip to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  90. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  91. Position coolant drain container underneath LH front of HV battery
  92. Remove plugs then connect HV battery coolant return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
  93. Position coolant drain container below HV battery manifold hose
  94. Remove plugs then connect HV battery front manifold coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
  95. Install HV battery front manifold hose clips to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Newer vehicles may be equipped with 1x clip
  96. Position coolant drain container underneath RH front of HV battery
  97. Remove plugs then connect PT supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
  98. Remove plugs and connect PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
  99. Remove coolant drain container from underneath vehicle
  100. Connect both AC compressor HV harness connectors on HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, 2 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector
  101. Install front skid plate onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Slide tabs onto front of HV battery
  102. Install the bolts securing the front skid plate to the HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, E10, 13 Nm
  103. Release LH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  104. Install LH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  105. Release RH front wheel liner from bungee strap
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove strap from vehicle
  106. Install RH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x bolt, 10mm, 5 Nm
  107. Position the front aero shield to vehicle and install nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 5 Nm
  108. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 5 Nm
  109. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  110. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Latch rear doors to prevent accidental closure
  111. Install positive 12V output
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 9 Nm, Install new nut, Make sure rubber boot is not pinched between cable terminal and pass through
  112. Install positive 12V output cover to PCS cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  113. Install nut securing DCDC ground strap to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 13mm, 15 Nm, Install new nut
  114. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  115. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  116. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  117. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  118. Position busbar kit connector and lower onto HV header
  119. Install bolts securing charge port busbar kit to HV Header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  120. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  121. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  122. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  123. Remove HV insulating gloves
  124. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  125. Connect logic connector at LH 60 seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  126. Install clip securing logic connector harness to LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  127. Remove coolant bottle cap
  128. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  129. Connect first responder loop and 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
  130. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove wheel chocks if necessary
  131. Re-establish vehicle connection to Toolbox 3.0
  132. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  133. Select ‘PROC_VCFRONT_X_THERMAL-FILL-DRAINSearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    This will ensure the octovalve is in the Series position, Coolant pumps will also be disabled, Once run is selected routine is in progress despite the prompt with loading circle, Routine will time out after several hours and return valves to parallel position if unattended, Select 'X' at top right of window to close once complete
  134. Place empty coolant container into front storage area
  135. Fill container with at least 15L of coolant
  136. Place filled coolant container into front storage area
  137. Close air inlet and coolant refill valves
  138. Install vacuum refill cap onto coolant bottle assembly
  139. Setup vacuum refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  140. Install vacuum refill hose into refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully installed
  141. Place end of overflow hose into empty container
  142. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  143. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  144. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  145. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  146. Once the gauge reads zero, close the refill valve
  147. Slowly open the coolant refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure end of coolant refill hose is fully submerged during entire process
  148. Monitor gauge for 30 seconds to verify a vacuum is maintained in the cooling system
  149. Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve
  150. Disconnect shop air supply from coolant refill tool
  151. Remove coolant refill hose from coolant container
  152. Remove coolant overflow hose from coolant container
  153. Remove vacuum refill hose from refill cap on coolant bottle
  154. Remove coolant refill tool from vehicle
  155. Remove both coolant containers from inside underhood area
  156. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  157. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
  158. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  159. Install coolant bottle cap
  160. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  161. Select ‘TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete.
  162. Fill brake bleeder reservoir to full level
  163. Clean area around brake fluid reservoir and remove brake reservoir cap
  164. Top off brake fluid reservoir
    Informational PurposesAn informational icon, calling your attention
    Note
    Top off brake fluid as needed
  165. Install pressure bleeder adapter onto reservoir
  166. Set brake bleed reservoir pressure to 30 psi
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
  167. Select Actions/Autodiag and search for "bleed"
  168. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  169. Open LH front brake caliper outer bleeding valve then click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  170. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  171. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  172. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  173. Open RH front brake caliper outer bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  174. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  175. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  176. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  177. Open RH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  178. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  179. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  180. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  181. Open LH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  182. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  183. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  184. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
  185. Remove pressure bleeder adapter from reservoir
  186. Check fluid level
    Informational PurposesAn informational icon, calling your attention
    Note
    Top off if necessary
  187. Install brake reservoir cap
  188. Pump the brake pedal a few times to ensure the brake pedal feels normal
  189. Using Toolbox 3:
    1. Select the Actions tab and search for "Stiffness".
    2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICESearch for routine in ToolboxChassis / Brakes - Brake Stiffness Test, and then click the link of the routine.
    3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
    4. Click RUN, and allow the routine to complete.
      Informational PurposesAn informational icon, calling your attention
      Note
      Do not press the brake pedal during the test.
  190. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  191. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing
  192. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  193. Install all four wheels
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  194. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  195. Torque all four wheels
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  196. Install all four wheel caps
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity
  197. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  198. Close hood
  199. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle
  200. Get into driver seat and slowly reverse vehicle enough to allow clearance for all four doors open
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust driver seat if needed
  201. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Latch rear doors to prevent accidental closure
  202. Torque LH rear inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
  203. Torque RH rear inner battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm, Located below RH rear main carpet for access
  204. Remove object positioned beneath rear cabin carpet
  205. Install clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  206. Install clip securing RH lower B-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, Clip goes through B-pillar and rear cabin carpet
  207. Install RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
  208. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  209. Install clip securing LH lower B-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
  210. Install LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
  211. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  212. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  213. Torque LH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  214. Fold LH side of rear main carpet to its original position
  215. Torque RH middle inner HV battery bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 16mm, 66 Nm
  216. Fold RH side of rear main carpet to its original position
  217. Install 2nd row floor mat into vehicle
  218. Torque both RH forward HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  219. Install RH front cabin carpet support access plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Newer Vins may be equipped with 1x foam plug
  220. Fold the RH front main cabin carpet back to original position
  221. Install clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  222. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2x locating pins, Align front locating pin first
  223. Install clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  224. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  225. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  226. Install RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
  227. Install RH front floor mat
  228. Connect the RH footwell assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  229. Install clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x connectors, Puddle lamp and speaker
  230. Move RH front seat to original position
  231. Torque both LH front inner HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP20, 136 Nm
  232. Install LH front cabin carpet support access plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs, Newer vins may be equipped with 1x foam plug
  233. Fold the LH front main cabin carpet back to original position
  234. Install clip securing LH front cabin carpet to body
  235. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
  236. Install LH front floor mat
  237. Install connectors to LH footwell cover and position for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  238. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2.5 Nm, 2x push clips
  239. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 locating pins, Align front locating pin first
  240. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  241. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  242. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  243. Move LH front seat to original position
  244. Raise all four windows
  245. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing
  246. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  247. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  248. Install RH rocker carrier onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  249. Install bolts securing RH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  250. Install RH rocker panel onto RH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
  251. Install clips securing RH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  252. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  253. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  254. Install LH rocker carrier onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  255. Install bolts securing LH rocker carrier to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  256. Install LH rocker panel onto LH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
  257. Install clips securing LH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  258. Perform a road test and ensure proper brake pedal feel and performance
    Informational PurposesAn informational icon, calling your attention
    Note
    Per current FRT (00040100)