01/04/2024 13:56:50

Brake Lines - LH Sill (RWD) (Remove and Replace)

Correction code 33035122 5.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2023-12-06: Updated brake stiffness routine.
2023-06-09: Added shear plate small bolts torque figure for Structural Pack vehicles.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove the HV battery from the vehicle. See HV Battery (RWD) (Remove and Install).
Position the oil drain under front brake line junction area
Release LH front bottom sill pipe from coupling

Note
1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
Release LH front top sill pipe from coupling

Note
1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
Release sill pipes from LH front body clip

Note
1x clip
Place the oil drain pan under the brake line junction box

Note
Lower vehicle if necessary
Remove the LH rear brake line tube nut from rear brake pipe junction block

Note
1x nut, 12mm, 16 Nm
Remove the RH rear brake line tube nut from rear brake pipe junction block

Note
1x nut, 12mm, 16 Nm, Inner nut
Remove black clip from LH rear junction block

Note
1x clip
Release the brake lines from the LH rear junction block

Note
2x brake lines
Remove the oil drain from underneath vehicle
Raise vehicle fully and lower lift onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove side sill brake pipes from vehicle

Note
5x clips, 2x brake lines
Install side sill brake pipes to body

Note
5x clips, 2x brake lines
Lower vehicle partially and set onto locks

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Place the oil drain pan under the brake line junction box

Note
Lower vehicle if necessary
Position brake lines into LH rear brake junction block

Note
2x brake lines
Install black clip securing brakes lines at LH rear junction block

Note
1x clip
Install the RH rear brake line tube nut to LH brake pipe junction block

Note
1x nut, 12mm, 16 Nm
Install the LH rear brake line tube nut to rear brake pipe junction block

Note
1x nut, 12mm, 16 Nm
Position the oil drain under front brake line junction area
Secure sill pipes to LH front body clip

Note
1x clip
Install LH front top sill pipe to coupling

Note
1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
Install LH front bottom sill pipe to coupling

Note
1x nut, 12mm, 16 Nm, 1x coupling, 13mm, 16 Nm
Remove the oil drain container from underneath drive unit
Remove ancillary bay perimeter seal from HV battery pack

Note
Discard after removal
Install ancillary bay perimeter seal to HV battery pack

Note
Install new perimeter seal every time the HV battery is removed and reinstalled
Install HV battery alignment rods

Note
2x rods, Located on body at front of vehicle, 2x rods, Located at rear of HV battery near ancillary bay
Position HV battery under vehicle

Note
Recommend assistance
Lower vehicle onto HV battery and align holes

Note
Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts)
Loosely install RH bolts securing HV battery to vehicle hand tight

Note
8x bolts, 13mm, 35 Nm
Loosely install LH bolts securing HV battery to vehicle hand tight

Note
8x bolts, 13mm, 35 Nm
Remove HV battery front alignment rods

Note
2x rods
Install bolts securing RH front support bracket to vehicle hand tight

Note
4x bolts, 16mm, 110 Nm, Torque at later step
Install bolts securing LH front support bracket to vehicle hand tight

Note
4x bolts, 16mm, 110 Nm, Torque at later step
Install central bolts securing HV battery through center ski cover hand tight

Note
4x bolts, EP14, 34 Nm, Torque at later step
Open LH rear door

Note
Use caution while working around this area not to damage any components
Remove HV battery alignment rod from LH rear inner bolt location

Note
1x rod
Install LH rear inner HV battery bolt hand tight

Note
1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
Install LH middle inner HV battery bolt hand tight

Note
1x bolt, 16mm, 66 Nm, Torque at later step
Close LH rear door

Note
Do not latch
Open LH front door

Note
Use caution while working around this area not to damage any components
Install both LH front inner HV battery bolts hand tight

Note
2x bolts, EP20, 136 Nm, Torque at later step
Close LH front door

Note
Do not latch
Open RH rear door

Note
Use caution while working around this area not to damage any components
Remove HV battery alignment rod from RH rear inner bolt location

Note
1x rod
Install RH rear inner battery bolt hand tight

Note
1x bolt, 16mm, 66 Nm, Lift up LH rear main carpet for access, Torque at later step
Install RH inner HV battery bolt hand tight

Note
1x bolt, 16mm, 66 Nm, Torque at later step
Close RH rear door
Open RH front door

Note
Use caution while working around this area not to damage any components
Install both RH front inner HV battery bolts hand tight

Note
2x bolts, EP20, 136 Nm, Torque at later step
Close RH front door

Note
Do not latch
Lower vehicle onto pack completely

Note
Recommend assistance
Torque RH bolts securing HV battery to vehicle

Note
8x bolts, 13mm, 35 Nm
Torque LH bolts securing HV battery to vehicle

Note
8x bolts, 13mm, 35 Nm
Torque bolts securing RH front support bracket to vehicle

Note
4x bolts, 16mm, 110 Nm
Torque bolts securing LH front support bracket to vehicle

Note
4x bolts, 16mm, 110 Nm
Torque central bolts securing HV battery through center ski cover

Note
4x bolts, EP14, 34 Nm
Raise vehicle and lower onto locks, then remove battery table from under vehicle

Note
Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Position support stand to support front section of rear subframe
Remove bolt securing LH side of rear subframe to body

Note
1x bolt, 21mm, 130 Nm, Discard after removal
Install bolt and shear plate to LH side of rear subframe hand tight

Note
1x bolt, 21mm, 130 Nm, Torque at later step
Install bolts securing LH rear shear plate to body hand tight

Note
2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.
Torque bolt securing subframe and LH rear shear plate to body

Note
1x bolt, 21mm, 130 Nm, Mark bolt after torque
Torque small fasteners securing LR rear shear plate to body

Note
2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
Remove bolt securing RH side of rear subframe to body

Note
1x bolt, 21mm, 130 Nm, Discard after removal
Install bolt and shear plate to RH side of rear subframe hand tight

Note
1x bolt, 21mm, 130 Nm, Torque at later step
Install bolts securing RH shear plate to HV battery hand tight

Note
2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.
Torque bolt securing subframe and RH rear shear plate to body

Note
1x bolt, 21mm, 130 Nm
Torque small fasteners securing RH rear shear plate to body

Note
2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
Remove support stand from under vehicle
Install clips securing coolant hoses to RH shear plate

Note
2x fir tree clips
Install clips securing coolant hoses to LH shear plate

Note
2x fir tree clips
Connect RDU HV cable to HV battery

Note
1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
Install nut securing RDU HV cable bracket to HV battery

Note
1x nut, 10mm, 10 Nm
Position coolant drain underneath RH rear of HV battery
Remove hose plugs and connect coolant outlet hose to rear PT return hose

Note
1x spring clip, Perform push-pull-push test to make sure hose is fully seated, Use shop towel to clean any coolant residue if necessary
Position coolant drain container underneath LH rear of HV battery
Remove plugs and connect RDU inverter inlet hose to rear of HV battery

Note
1x spring clip, Perform push-pull-push test to make sure hose is fully seated
Remove coolant drain container from underneath vehicle
Position rear battery enclosure skid plate to HV battery for installation
Install upper bolts securing rear battery enclosure skid plate to HV battery hand tight

Note
4x bolts, 13mm, 35 Nm, Torque at later step
Install upper nut securing rear battery enclosure skid plate hand tight

Note
1x nut, 10mm, 13 Nm, Torque at later step
Install lower bolts securing HV battery rear skid plate enclosure

Note
2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
Torque bolts securing HV battery and rear skid plate to vehicle

Note
4x bolts, 13mm, 35 Nm
Torque upper nut securing rear battery enclosure skid plate

Note
1x nut, 10mm, 13 Nm
Install lower bolts securing HV battery rear skid plate enclosure

Note
2x bolts, EP10, 13 Nm, Torque at later step, Earlier vins may be equipped with additional bolts
Install RH side hose clips to rear battery skid plate

Note
2x fir tree clips
Install LH side hose clip to HV battery rear skid plate enclosure

Note
2x clips, Clip quantity may vary on older vehicles
Apply Loctite 222 onto mid aero shield bolts and install mid aero shield

Note
11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
Position coolant drain container underneath LH front of HV battery
Remove plugs then connect HV battery coolant return hose

Note
1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
Position coolant drain container below HV battery manifold hose
Remove plugs then connect HV battery front manifold coolant hose

Note
1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
Install HV battery front manifold hose clips to body

Note
2x clips, Newer vehicles may be equipped with 1x clip
Position coolant drain container underneath RH front of HV battery
Remove plugs then connect PT supply hose

Note
1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
Remove plugs and connect PT return hose

Note
1x spring clip, 1x hose clip, 2x plugs, Perform push-pull-push test to make sure hose is fully seated
Remove coolant drain container from underneath vehicle
Connect both AC compressor HV harness connectors on HV battery

Note
2x locking connectors, 2 stage locking connector, After the connector is seated and there is an audible click, Engage the second lock by pressing towards the connector
Install front skid plate onto HV battery

Note
2x tabs, Slide tabs onto front of HV battery
Install the bolts securing the front skid plate to the HV battery

Note
4x bolts, E10, 13 Nm
Release LH front wheel liner from bungee strap

Note
Remove strap from vehicle
Install LH front wheel liner to HV battery and lower wheel well area

Note
3x clips, 1x bolt, 10mm, 5 Nm
Release RH front wheel liner from bungee strap

Note
Remove strap from vehicle
Install RH front wheel liner to HV battery and lower wheel well area

Note
3x clips, 1x bolt, 10mm, 5 Nm
Position the front aero shield to vehicle and install nuts

Note
2x nuts, 15mm, 5 Nm
Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield

Note
7x bolts, 10mm, 5 Nm
Lower vehicle partially and set onto locks

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Open all four doors

Note
Latch rear doors to prevent accidental closure
Install positive 12V output

Note
1x nut, 13mm, 9 Nm, Install new nut, Make sure rubber boot is not pinched between cable terminal and pass through
Install positive 12V output cover to PCS cable

Note
1x cover
Install nut securing DCDC ground strap to HV battery

Note
1x nut, 13mm, 15 Nm, Install new nut
Remove logic cap and connect the HVC logic connector

Note
1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
Clean busbar HV connector contact surface of residual Penetrox

Note
Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
Clean HV connector contact surface of residual Penetrox

Note
Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
Apply Penetrox onto HV connector joints

Note
Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
Position busbar kit connector and lower onto HV header
Install bolts securing charge port busbar kit to HV Header

Note
2x bolts, 10mm, 9 Nm
Inspect HV insulating gloves

Note
Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
Put on HV insulating gloves and leather over gloves

Note
Make sure to wear Electrical Protective Gloves any time Hioki tester is used
Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head

Note
2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
Remove HV insulating gloves
Install fastener securing busbar cover access door

Note
1x bolt, 10mm, 9 Nm
Connect logic connector at LH 60 seat frame

Note
1x connector
Install clip securing logic connector harness to LH seat frame

Note
1x clip
Remove coolant bottle cap
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line
Connect first responder loop and 12V negative terminal

Note
1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
Press and hold park button to release EPB service mode

Note
Remove wheel chocks if necessary
Re-establish vehicle connection to Toolbox 3.0
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select ‘Thermal Fluid Fill/DrainPROC_VCFRONT_X_THERMAL-FILL-DRAINGen3/tasks/PROC_VCFRONT_X_THERMAL-FILL-DRAIN Model3/tasks/PROC_VCFRONT_X_THERMAL-FILL-DRAINLow Voltage Controllers Low Voltage Controllers’, click ‘Run’, and allow routine to complete

Note
This will ensure the octovalve is in the Series position, Coolant pumps will also be disabled, Once run is selected routine is in progress despite the prompt with loading circle, Routine will time out after several hours and return valves to parallel position if unattended, Select 'X' at top right of window to close once complete
Place empty coolant container into front storage area
Fill container with at least 15L of coolant
Place filled coolant container into front storage area
Close air inlet and coolant refill valves
Install vacuum refill cap onto coolant bottle assembly
Setup vacuum refill tool

Note
Verify all valves on refill tool are in the closed position, See image for clarity
Install vacuum refill hose into refill cap on coolant bottle

Note
Perform push-pull-push test to verify hose is fully installed
Place end of overflow hose into empty container
Place refill hose inside filled coolant container

Note
Make sure hose end is fully submerged into coolant
Connect shop air supply to coolant refill tool

Note
If not already done, Verify refill valve is set to off
Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve

Note
Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
Slowly open the refill valve to allow coolant to be drawn into the system

Note
Make sure hose end of refill hose is fully submerged during entire process
Once the gauge reads zero, close the refill valve
Slowly open the coolant refill valve to allow coolant to be drawn into the system

Note
Make sure end of coolant refill hose is fully submerged during entire process
Monitor gauge for 30 seconds to verify a vacuum is maintained in the cooling system
Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve
Disconnect shop air supply from coolant refill tool
Remove coolant refill hose from coolant container
Remove coolant overflow hose from coolant container
Remove vacuum refill hose from refill cap on coolant bottle
Remove coolant refill tool from vehicle
Remove both coolant containers from inside underhood area
Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
Select ‘Coolant Air PurgeTEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEGen3/tasks/TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE Model3/tasks/TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGELow Voltage Controllers Low Voltage ControllersThermal / Actions - Coolant Air PurgeService Mode Service Plus Factory Mode Developer Thermal / Coolant System - Coolant Air PurgeService Mode Service Plus Factory Mode Developer hv / Procedures - Transport Service Plus Developer ’, click ‘Run’, and allow routine to complete
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line
Install coolant bottle cap
Select ‘Actions/Autodiag’ and search for ‘Thermal’
Select ‘Heat Pump Thermal System Performance TestTEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCEModelY/tasks/TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCELow Voltage Controllers’, click ‘Run’, and allow routine to complete

Note
Select ‘X’ at top right of window to close once complete.
Fill brake bleeder reservoir to full level
Clean area around brake fluid reservoir and remove brake reservoir cap
Top off brake fluid reservoir

Note
Top off brake fluid as needed
Install pressure bleeder adapter onto reservoir
Set brake bleed reservoir pressure to 30 psi

Note
Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
Select Actions/Autodiag and search for "bleed"
Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP

Note
2x covers
Open LH front brake caliper outer bleeding valve then click the play button next to "PROC_ESP_FRONT-L-REAR-R_BRAKE_BLEED" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again

Note
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve

Note
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers

Note
2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP

Note
2x covers
Open RH front brake caliper outer bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L_BRAKE_BLEED" and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again

Note
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves

Note
2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers

Note
2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP

Note
1x cover
Open RH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R_BRAKE_BLEED" and select Run to start the ESP, then close the bleeding valve once the pump stop running

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover

Note
1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP

Note
1x cover
Open LH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L_BRAKE_BLEED" and select Run to start the ESP, then close the bleeding valve once the pump stop running

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve

Note
1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover

Note
1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
Remove pressure bleeder adapter from reservoir
Check fluid level

Note
Top off if necessary
Install brake reservoir cap
Pump the brake pedal a few times to ensure the brake pedal feels normal
Using Toolbox 3:
1. Select the Actions tab and search for "Stiffness".
2. Select the ODIN routine IBST Stiffness Test - Service - BURNISHED/UNBURNISHEDTEST_BRAKE_X_STIFFNESS-TEST-SERVICEGen3/tasks/TEST_BRAKE_X_STIFFNESS-TEST-SERVICEChassisChassis / Brakes - Brake Stiffness TestService Mode Service Plus Factory Mode Developer , and then click the link of the routine.
3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
4. Click RUN, and allow the routine to complete.
  
  Note
  Do not press the brake pedal during the test.
Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
Close all four doors

Note
If 12V is powered up, Unlatch rear doors before closing
Raise vehicle partially and lower lift onto locks

Note
Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Install all four wheels

Note
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Lower vehicle until tires are touching the ground

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque all four wheels

Note
5x nuts, 21mm, 175 Nm
Install all four wheel caps

Note
1x cap, Align valve stem with wheel cap cavity
Install rear apron

Note
14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
Close hood
Remove vehicle from lift

Note
Lower rack arms fully and remove from under vehicle
Get into driver seat and slowly reverse vehicle enough to allow clearance for all four doors open

Note
Adjust driver seat if needed
Open all four doors

Note
Latch rear doors to prevent accidental closure
Torque LH rear inner HV battery bolt

Note
1x bolt, 16mm, 66 Nm, Located below LH rear main carpet
Torque RH rear inner battery bolt

Note
1x bolt, 16mm, 66 Nm, Located below RH rear main carpet for access
Remove object positioned beneath rear cabin carpet
Install clips securing rear main cabin carpet to vehicle

Note
3x push clips
Install clip securing RH lower B-pillar to body

Note
1x push clip, Clip goes through B-pillar and rear cabin carpet
Install RH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
Reseat RH rear door seal

Note
Seat pillar and sill trim tabs underneath seal
Install clip securing LH lower B-pillar to body

Note
1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
Install LH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
Reseat LH rear door seal

Note
Seat pillar and sill trim tabs underneath seal
Install 2nd row seat cushion

Note
1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
Torque LH middle inner HV battery bolt

Note
1x bolt, 16mm, 66 Nm
Fold LH side of rear main carpet to its original position
Torque RH middle inner HV battery bolt

Note
1x bolt, 16mm, 66 Nm
Fold RH side of rear main carpet to its original position
Install 2nd row floor mat into vehicle
Torque both RH forward HV battery bolts

Note
2x bolts, EP20, 136 Nm
Install RH front cabin carpet support access plugs

Note
2x plugs, Newer Vins may be equipped with 1x foam plug
Fold the RH front main cabin carpet back to original position
Install clip securing RH front cabin carpet to body

Note
1x clip
Install RH lower A-pillar trim

Note
6x clips, 2x locating pins, Align front locating pin first
Install clip securing RH lower A-pillar trim

Note
1x clip
Install RH mid A-pillar assembly

Note
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
Install RH IP end cap

Note
3x clips
Install RH console side panel carpet

Note
12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
Install RH front floor mat
Connect the RH footwell assembly connectors

Note
2x connectors
Install clips securing RH footwell assembly

Note
4x push clips, 2x connectors, Puddle lamp and speaker
Move RH front seat to original position
Torque both LH front inner HV battery bolts

Note
2x bolts, EP20, 136 Nm
Install LH front cabin carpet support access plugs

Note
2x plugs, Newer vins may be equipped with 1x foam plug
Fold the LH front main cabin carpet back to original position
Install clip securing LH front cabin carpet to body
Install LH console side panel carpet

Note
11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
Install LH front floor mat
Install connectors to LH footwell cover and position for installation

Note
3x tabs, 1x Ethernet connector, 1x puddle light connector
Install screw and clips securing LH footwell cover

Note
1x screw, T20, 2.5 Nm, 2x push clips
Install LH lower A-pillar trim

Note
6x clips, 2 locating pins, Align front locating pin first
Install clip securing LH lower A-pillar trim

Note
1x push clip
Install LH mid A-pillar assembly

Note
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
Install LH IP end cap

Note
3x clips
Move LH front seat to original position
Raise all four windows
Close all four doors

Note
If 12V is powered up, Unlatch rear doors before closing
Remove lift pad adapters from RH rocker

Note
2x lift pad adapters
Install butyl patches onto RH rocker access holes

Note
2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
Install RH rocker carrier onto body

Note
10x clips
Install bolts securing RH rocker carrier to body

Note
2x bolts, 10mm, 5 Nm
Install RH rocker panel onto RH rocker carrier

Note
11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
Install clips securing RH rocker cover to front and rear wheel liner

Note
4x push clips
Remove lift pad adapters from LH rocker

Note
2x lift pad adapters
Install butyl patches onto LH rocker access holes

Note
2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
Install LH rocker carrier onto body

Note
10x clips
Install bolts securing LH rocker carrier to body

Note
2x bolts, 10mm, 5 Nm
Install LH rocker panel onto LH rocker carrier

Note
11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim
Install clips securing LH rocker cover to front and rear wheel liner

Note
4x push clips
Perform a road test and ensure proper brake pedal feel and performance

Note
Per current FRT (00040100)