29/05/2024 18:08:04

Supermanifold 1.1 (Retrofit)

Correction code 18400106 2.34 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-06-20: Added compressor weight including oil for Sanden type compressor.
  • 2023-04-05: Updated A/C oil type to be used with reference to Fluids and Capacities for A/C oil specifications.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Raise and support vehicle
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    Note
    Ensure vehicle is not charging, Note the MYSP lifting points are more narrow than the MY
  2. Open all four doors
  3. Lower all four windows
  4. Set up AC machine
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    Note
    Touch time only
  5. Open hood
  6. Remove rear apron
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    Note
    14x clips
  7. Remove access panel
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    Note
    3x clips, 1x connector
  8. Remove fasteners securing the frunk assembly
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    Note
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to reservoir neck
  9. Remove frunk assembly from vehicle
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    Note
    6x clips, Replace any clips if broken or missing
  10. Remove fresh air intake duct
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    Note
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
  11. Log into Tesla Garage
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    Note
    https://garage.vn.teslamotors.com/vehicles
  12. Enter vehicle VIN and select "Search"
  13. Check Firmware version
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    Note
    Firmware package installed must be 2021.36 or above for vehicle configuration update and Toolbox routine
  14. Navigate to "CFG" tab on "Vitals" page
  15. Perform inspection of the current coolant pump configuration
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    Note
    If the config is DUAL or DUAL_SAN_P4, the config will need to change to DUAL_MIX – This will be required to identify the pumps in the replacement supermanifold
  16. Perform inspection of the current revision supermanifold
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    Note
    Determine the part number of the equipped supermanifold, If replacing a -A to -E (v1.0) with a -F (v1.1) then a manifold configuration change and replacement of Supermanifold to HVAC A/C pentaline will also be required
  17. Perform inspection of the coolant hose temperature sensors and connectors
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    Note
    2x connectors, 2x sensors, Inspect the type of coolant temperature sensors equipped, Early production Model Y had a different styled temperature sensor, If you encounter an early revision temperature sensor then it is possible the new replacement super manifold connections may not fit onto the old sensors, If this is the case, then the electrical connector cover must be swapped from the old supermanifold to the new replacement supermanifold, This will be done at a later step, If coolant temp sensors are the newer style then a rework is not required
  18. Connect to vehicle using Toolbox 3.0
  19. Select "Dashboards" tab, and select "Infotainment Dashboard"
  20. Select "Vehicle Configuration"
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    Configuration values should load automatically, if not select "Read Config" and "Run" to load
  21. Select "Read Config" and select "Run" to pull current vehicle configuration
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    Note
    Select ‘X’ at top right of window to close once complete
  22. Scroll down to "coolantPumpType" and change to "Two coolant pumps installed, mixed pole pair batches"
  23. Scroll down to "superManifoldType" and change to "TYPE1"
  24. Select "Apply Changes" and select "Run" to save updated configuration
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    Note
    Center display will reboot, Toolbox connection will be lost, Select ‘X’ at top right of window to close once complete, Verify configuration changes are complete
  25. Turn HVAC on, Turn AC OFF and set the Blower Speed to 10. Set the Temperature to HI and run for 10 minutes
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    Note
    This will clear most of the oil out of the cabin condenser
  26. Turn off the HVAC and let it sit for 1 minute
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    Note
    Make sure both compressor and blower are off, this allows refrigerant inside cabin condenser to return to the accumulator
  27. Turn the HVAC back on, Turn the AC on, set the Blower Speed to 10 and the Temperature to LO, run the HVAC for 10 minutes
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    Note
    This step will clear most of the oil out of the evaporator
  28. Turn Off the AC and Blower motor
  29. Move LH front seat forward
  30. Move RH front seat forward
  31. Re-establish vehicle connection to Toolbox 3.0
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    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  32. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  33. Select "Thermal Fluid Fill/Drain", click Run and allow routine to complete
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    Note
    Select ‘X’ at top right of window to close once complete, For AC related repairs verify all EXV's are in proper position, For all coolant related repairs verify vehicle is in Series, Thermal Fluid Fill/Drain routine has a 5 hour timeout, Routine will continuously run and not end
  34. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  35. Power off vehicle from center display
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    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  36. Disconnect 12V negative terminal and first responders loop
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    Note
    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
  37. Remove 2nd row seat cushion
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    Note
    1x connector, Lift front edge of seat cushion upward to release foam from frame
  38. Remove all items from pockets and ensure not wearing metal items
  39. Inspect HV insulating gloves
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    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  40. Put on HV insulating gloves and leather over gloves
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    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  41. Remove the bolts securing ancillary bay probe lid cover to ancillary bay cover
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    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  42. Remove the ancillary bay probe lid cover from the ancillary bay cover
  43. Verify no high voltage
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    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  44. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
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    Confirm no visual damage present, Replace gasket if damage is found
  45. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
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    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Install new rubber washer bolts
  46. Remove HV insulating gloves
  47. Raise vehicle fully and lower lift onto locks
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  48. Remove outer fasteners from front aero shield
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    Note
    7x bolts, 10mm, 5 Nm
  49. Remove remaining nuts and remove front aero shield from vehicle
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    Note
    2x nuts, 15mm, 5 Nm
  50. Lower vehicle fully
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  51. Remove caps from low side and high side AC ports
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    Note
    2x caps
  52. Connect hoses to vehicle and perform AC recovery
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    Note
    Touch time only, Connect couplers to vehicle, Open couplers by turning clockwise, Open Machine valves, Note the amount of refrigerant and oil recovered, If drained oil level increased more than 30 ml, refer to the drained oil loss chart.
  53. Remove vent tube hose from LH side of 12V battery
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    Note
    1x hose
  54. Release terminal cover and remove positive terminal
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    Note
    2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
  55. Remove bolt securing 12V battery upper tie down strap to AC compressor bracket
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    Note
    1x bolt, 10mm, 5 Nm
  56. Remove battery upper tie down strap
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    Note
    Lift battery tie down strap up and remove it from the rear tie down hook strap
  57. Remove 12V battery from vehicle
  58. Remove bolts securing frunk support beam to vehicle
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    Note
    2x bolts, E14, 48 Nm
  59. Remove frunk support beam from cooling fan module assembly
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    Note
    Slide the frunk support beam towards rear of vehicle
  60. Position coolant drain container underneath front of vehicle
  61. Remove coolant bottle cap
  62. Disconnect the powertrain bypass hose from the Supermanifold
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    Note
    1x spring clip, This will drain the coolant reservoir
  63. Disconnect the radiator outlet hose from the Supermanifold
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    Note
    1x spring clip
  64. Disconnect the radiator inlet hose from the Supermanifold
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    Note
    1x spring clip
  65. Install 3 male plugs into the coolant ports at the front of the Supermanifold
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    Note
    3x plugs, This will avoid any cross contamination
  66. Disconnect the sensor for the chiller to battery hose
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    Note
    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector, Harness with purple tape connects to coolant temperature sensor closest to coolant bottle
  67. Disconnect chiller to battery hose from supermanifold
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    Note
    1x spring clip, 1x plug, Plug supermanifold as quickly as possible to avoid coolant loss
  68. Disconnect the sensor for the powertrain supply hose
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    Note
    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector, Harness with purple tape connects to coolant temperature sensor closest to coolant bottle
  69. Disconnect powertrain supply hose from supermanifold
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    Note
    1x spring clip, 1x plug, Plug supermanifold as quickly as possible to avoid coolant loss
  70. Disconnect the HV battery return hose from the Supermanifold
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    Note
    1x spring clip
  71. Install 3 male plugs into the coolant ports at the rear of the Supermanifold
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    Note
    3x plugs, This will avoid any cross contamination
  72. Disconnect the supermanifold harness from the front controller
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    Note
    1x connector
  73. Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
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    Note
    1x fir tree clip
  74. Disconnect AC compressor logic connector
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    Note
    1x locking electrical connector, Do not push down on red tab, pull to disengage lock, pull again to release connector
  75. Overlap from AC refrigerant recovery
  76. Remove AC hoses from vehicle
  77. Remove nut securing low side of manifold to compressor pipe and move low side pipe out of the way
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    Note
    1x nut, 13mm, 22 Nm
  78. Remove nut securing high side of manifold to compressor pipe and move high side pipe out of the way
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    Note
    1x nut, 13mm, 22 Nm
  79. Remove bolt on supermanifold to compressor AC line from supermanifold
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    Note
    1x bolt, 13mm, 22 Nm
  80. Remove the AC manifold line from the Supermanifold and remove the AC manifold line assembly out of the vehicle
  81. Remove nut securing AC manifold to HVAC line assembly to the Supermanifold
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    Note
    1x nut, 13mm, 27 Nm, Picture 2 shows the AC manifold lines from the compressor removed for a better visual
  82. Remove AC manifold to HVAC line from HVAC assembly
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    Note
    2x bolts, 13mm, 22 Nm
  83. Remove the AC manifold to HVAC line assembly from the Supermanifold and remove from the vehicle
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    Note
    Release the AC manifold line assembly towards the rear of the vehicle and remove from the Supermanifold
  84. Remove the bolts securing the supermanifold to the shock tower beam and remove the Supermanifold from the vehicle
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    Note
    2x bolts, 15 mm, 31 Nm, Recommend assistance, Rotate the Supermanifold counter clockwise under the shock tower support beam
  85. Document old and new part numbers and serial numbers for Supermanifold
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    Label is located in front of accumulator, document part numbers and serial numbers into the repair order
  86. Transfer plastic bracket from old to new Supermanifold to HVAC AC line
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    Note
    1x tab, Engage tab and release bracket, Transfer bracket onto new A/C line
  87. Install the Supermanifold into the vehicle and install the bolts securing the Supermanifold to the Shock tower beam
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    Note
    2x bolts, 15mm, 31 Nm, Recommend assistance, Rotate the Supermanifold counter clockwise and install under the shock tower support beam, Hand start bolts to Supermanifold
  88. Install the AC manifold to HVAC line assembly to the Supermanifold
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    Note
    Lubricate seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications. Reach your hand under the Supermanifold to assist with installing the AC manifold to HVAC line. Look through the stud hole to locate the stud on the line and install it into the Supermanifold. Part being installed is updated version.
  89. Install the nut securing the AC manifold to HVAC line to the Supermanifold
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    Note
    1x nut, 13mm, 27 Nm
  90. Install AC manifold to HVAC line to HVAC assembly
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    Note
    2x bolts, 13mm, 22 Nm
  91. Install the radiator inlet hose onto the Supermanifold
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    Note
    1x spring clip
  92. Install the radiator outlet hose to the Supermanifold
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    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  93. Install the powertrain bypass hose to the Supermanifold
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    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  94. Install frunk support beam into cooling fan module assembly
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    Note
    Position CFM mounts onto tabs on CFM
  95. Install bolts securing frunk support beam
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    Note
    2x bolts, E14, 48 Nm
  96. Connect the supermanifold harness to the front controller
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    Note
    1x connector
  97. Connect the HV battery return hose to the Supermanifold
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    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  98. Connect the powertrain supply hose to the Supermanifold
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    Note
    1x spring clip, 1x plug, Remove plug from coolant bottle as quickly as possibly to avoid coolant loss, Perform push-pull-push test to make sure hose is fully engaged
  99. Connect the chiller to battery hose to the Supermanifold
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    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seatedRemove plug from coolant bottle as quickly as possibly to avoid coolant loss
  100. Release front cover from coolant temp connector
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    Note
    1x connector cover, If the new supermanifold connection does not fit onto the older style temp sensors then you will need to swap the front connector cover, Carefully shift cover to the right in order to release, Do not damage connector
  101. Release front cover from coolant temp connection of the old supermanifold
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    Note
    1x connector cover, Take connector cover from the old supermanifold harness Carefully shift cover to the right in order to release, Do not damage connector
  102. Secure the appropriate front connector cover onto the new supermanifold harness
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    1x connector cover, Carefully secure the correct cover onto new supermanifold harness, Verify terminals are properly locked, Do not damage connector
  103. Connect the sensor for the chiller to battery hose
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    Note
    1x locking connector, Engage locking tab, Note the connections are color coded, Do not swap the connectors
  104. Connect the sensor for the powertrain supply hose
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    Note
    1x locking connector, Engage locking tab, Note the connections are color coded, Do not swap the connectors
  105. Remove the clips securing the coolant hoses to the AC compressor bracket
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    Note
    4x fir tree clips, when replacing with 1501293-00-B proceed to next step
  106. Remove fastener securing AC compressor HV harness bracket to AC compressor
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    Note
    1x bolt, 13mm, 9 Nm
  107. Remove AC compressor ground strap
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    Note
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  108. Remove the clip securing the coolant hose to the AC compressor bracket
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    Note
    1x fir tree clip
  109. Disconnect HV harness connector from AC compressor
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    Note
    1x locking electrical connector, 3 stage locking connector, See photos for connector positions, Move black locking tab away form the AC compressor, position 1, then using a 45 degree pick, push down on position 2 of the locking connector while prying up on position 3 and disconnect
  110. Remove AC compressor HV harness from the AC compressor and set aside
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    Note
    Move AC compressor HV harness bracket toward the front of the vehicle, lift the bracket up to clear the upper bracket mount and carefully set harness and bracket aside
  111. Remove the fasteners securing the AC compressor bracket to the strut tower support brace and remove the AC compressor and AC compressor bracket assembly
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    Note
    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace
  112. Remove the AC compressor bracket from the AC compressor
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    Note
    3x bolts, 10mm, 9 Nm
  113. Weigh compressor and reset compressor oil amount
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    Note
    Remove NVH blanket (if equipped), port caps, and port nuts. The weight is measured in grams. Take note of the compressor weight. Add the appropriate A/C oil (see Fluids and Capacities for A/C oil specifications) through the suction port of the compressor until it weighs 7193 grams (Denso compressor) or 7809 grams (Sanden compressor).
  114. Install the AC compressor bracket to the AC compressor
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    Note
    3x bolts, 10mm, 9 Nm
  115. Position AC compressor bracket assembly into vehicle and secure AC compressor assembly to strut tower support brace
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    Note
    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace, Keep AC compressor caps on the compressor until manifold lines are installed, Hand start bolts
  116. Position the AC compressor HV harness onto the AC compressor for installation
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    Note
    Ensure the HV harness bracket engages the upper bracket mount on the AC compressor
  117. Connect HV harness connector to AC compressor
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    Note
    1x locking electrical connector, 3 stage locking connector, After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating
  118. Install the clip securing the coolant hose to the AC compressor bracket
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    Note
    1x fir tree clip
  119. Install AC compressor ground strap
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    Note
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  120. Install fastener securing AC compressor HV harness bracket to AC compressor
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    Note
    1x bolt, 13mm, 9 Nm
  121. Install retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
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    Note
    1x fir tree clip
  122. Connect the AC compressor logic connector
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    Note
    1x locking electrical connector
  123. Install the clips securing the coolant hoses to the AC compressor bracket
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    Note
    4x fir tree clips
  124. Install 12V battery into vehicle
  125. Position battery tie down strap onto the battery
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    Note
    Hook the upper tie down strap into the rear tie down hook strap and position for installation
  126. Install bolt securing upper tie down strap to the AC compressor bracket
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    Note
    1x bolt, 10mm, 5 Nm
  127. Install vent tube hose in 12V battery
  128. Install positive terminal and terminal cover
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    Note
    1x nut, 10mm, 6 Nm, 2x clips
  129. Replace seal washers for supermanifold to compressor AC line on supermanifold side
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    Note
    2x seal washers. Lubricate the seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
  130. Replace seal washer on supermanifold to compressor AC line assembly on compressor discharge line
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    Note
    1x seal washer, Lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
  131. Replace seal washer on supermanifold to compressor AC line assembly on compressor suction line
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    Note
    1x seal washer, Lube seal washers with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
  132. Install supermanifold to compressor AC line onto supermanifold
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    Note
    1x bolt, 13mm, 22 Nm, Hand start bolt to prevent stripped threads
  133. Install AC manifold to compressor line high side to compressor
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    Note
    1x nut, 13mm, 22 Nm
  134. Install AC manifold to compressor line low side to compressor
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    Note
    1x nut, 13mm, 22 Nm
  135. Place empty coolant container into front storage area
  136. Fill container with at least 15L of coolant
  137. Place filled coolant container into front storage area
  138. Setup vacuum refill tool
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    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  139. Install vacuum refill cap onto coolant bottle assembly
  140. Setup vacuum refill tool
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    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  141. Install vacuum refill hose into refill cap on coolant bottle
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    Note
    Perform push-pull-push test to verify hose is fully installed
  142. Position overflow hose into empty container
  143. Place refill hose inside filled coolant container
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    Note
    Make sure hose end is fully submerged into coolant
  144. Connect shop air supply to coolant refill tool
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    Note
    If not already done, Verify refill valve is set to off
  145. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
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    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  146. Slowly open the refill valve to allow coolant to be drawn into the system
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    Note
    Make sure hose end of refill hose is fully submerged during entire process
  147. Once the gauge reads zero, close the refill valve
  148. Disconnect shop air supply from coolant refill tool
  149. Remove coolant refill hose from coolant container
  150. Remove coolant overflow hose from coolant container
  151. Remove vacuum refill hose from refill cap on coolant bottle
  152. Remove coolant refill tool from vehicle
  153. Remove refill tool cap from coolant bottle assembly
  154. Remove both coolant containers from inside underhood area
  155. Remove coolant drain container from underneath vehicle
  156. Raise vehicle fully and lower lift onto locks
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  157. Position the front aero shield to vehicle and install nuts
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    Note
    2x nuts, 15mm, 5 Nm
  158. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
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    Note
    7x bolts, 10mm, 5 Nm
  159. Lower vehicle fully
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  160. Connect first responder loop and 12V negative terminal
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    Note
    1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
  161. Connect to vehicle using Toolbox 3.0
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    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  162. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  163. Select TEST-SELF_VCFRONT_X_FIVE-WAY-VALVESearch for routine in ToolboxThermal / Coolant System - Coolant Valve Test, click Run and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  164. Select "Thermal Fluid Fill/Drain", click Run and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete, For AC related repairs verify all EXV's are in proper position, For all coolant related repairs verify vehicle is in Series, Thermal Fluid Fill/Drain routine has a 5 hour timeout, Routine will continuously run and not end
  165. Reconnect AC hoses to vehicle
  166. Perform AC vacuum test
    Informational PurposesAn informational icon, calling your attention
    Note
    2 minute vacuum leak test, 15 minute vacuum
  167. Perform AC refrigerant refill
    Informational PurposesAn informational icon, calling your attention
    Note
    Recharge refrigerant to 1.02 kg (1020g), For Robinair AC machines press ESC to NOT ACCEPT the step to clear out residual oil, Once complete press next to start End of Charge process
  168. Perform step 1 for End of Charge process
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    Note
    Close high and low machine valves, Press next to continue
  169. Re-establish vehicle connection to Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  170. Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  171. Select "Actions/Autodiag" and search for "commissioning"
  172. Select TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGSearch for routine in ToolboxThermal / Refrigerant System - Run Heat Pump Commissioninghv / Front Drive Inverter Replacement - Heatpump commissioning, click Run and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete
  173. Proceed with steps 2-4 for End of Charge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Verify Discharge pressure does not exceed 26 bar and Suction pressure is not below 1.15 bar, Turn AC OFF, allow pressures to stabilize and remove high side hose
  174. Proceed with steps 5-6 for End of Charge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 3, Turn machine valves to OPEN, Allow pressures to stabilize, Remove low side hose from vehicle, Continue with AC machine instructions and clear AC hoses
  175. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  176. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  177. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  178. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  179. Install coolant bottle cap
  180. Select ‘Actions/Autodiag’ and search for ‘Pump’
  181. Select TEST-SELF_VCFRONT_X_COOLANT-PUMPS-IDENTIFICATIONSearch for routine in ToolboxThermal / Coolant System - Pump IdentificationThermal / Actions - Run Coolant Pumps Identification, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete, Ensure VCFRONT_a490_coolantPumpsNotIdentified has cleared
  182. Select ‘Actions/Autodiag’ and search for ‘Thermal’
  183. Select ‘TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete.
  184. Select "Actions/Autodiag" and search for "HVAC Performance"
  185. Select TEST-SELF_VCRIGHT_X_HVAC-PERFORMANCESearch for routine in ToolboxThermal / Actions - Test HVAC PerformanceThermal / Actions - Test HVAC Performance, click Run and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  186. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  187. Install fresh air intake duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm bolt, 4 Nm, 2x clips, 1x pin, Set clips on bulkhead studs, Secure to thermal bar
  188. Install frunk assembly into vehicle
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    Note
    6x clips, Replace any clips if broken or missing
  189. Install fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
  190. Install access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x connector
  191. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  192. Close hood
  193. Move RH front seat to original position
  194. Move LH front seat to original position
  195. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  196. Raise all four windows
  197. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing