17/06/2022 13:02:09

Bumper Beam - Front (Remove and Replace)

Correction code 10011102 0.90 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Remove the front fascia assembly. See Fascia Assembly - Front (Remove and Install).
  2. Use right-angle needle nose pliers, in conjunction with a large wrench or pliers to act as a fulcrum, to pry out the clips (x4) that attach the bumper beam foam to the bumper beam.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Use caution to avoid personal injury. Do not apply pressure to the foam.
  3. Disconnect the front bumper accelerator sensor electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
  4. Remove the bolt that attaches the front bumper accelerator sensor to the vehicle, and then remove the sensor from the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
  5. Disconnect the front shotguns accelerator sensor electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
  6. Remove the bolt that attaches the front shotguns accelerator sensor to the vehicle, and then remove the sensor from the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
  7. Remove the front nuts that attach the front bumper beam to the carrier.
    Tip: Use of the following tool(s) is recommended:
    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  8. Remove rear nuts that attach the front bumper beam to carrier.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful not to damage the active shutter.
    Tip: Use of the following tool(s) is recommended:
    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  9. Remove the bolts that attach the front bumper beam to the vehicle, and then remove the assembly from the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    • 6 in extension

Install

  1. Position the front bumper beam onto the vehicle, and then install bolts (x2).
    5 Nm (3.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    • 6 in extension
  2. Install the rear nuts (x4) that attach the front bumper beam to the carrier.
    60 Nm (44.2 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful not to damage the active shutter.
    Tip: Use of the following tool(s) is recommended:
    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  3. Install the front nuts that attach the front bumper beam to the carrier.
    60 Nm (44.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  4. Position the front shotguns accelerator sensor into the vehicle, and then install the bolt that attaches it to the vehicle.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
  5. Connect the front shotguns accelerator sensor electrical connector, and then push the red locking tab into the connector to engage the connector lock.
  6. Position the front bumper accelerator sensor into the vehicle, and then install the bolt that attaches the sensor to the vehicle.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
  7. Connect the front bumper accelerator sensor electrical connector, and then push the red locking tab into the connector to engage the connector lock.
  8. Position the bumper beam foam onto the bumper beam, and then install the clips (x4).
    Tip: Bend the clip tabs downward to ease installation.
  9. Install the front fascia assembly. See Fascia Assembly - Front (Remove and Install).