2023-04-26

Knee Airbag - Front Passenger (Remove and Replace)

Correction code 20010402 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Supplementary Restraint System (SRS) components can be hazardous if not handled properly. See .

Torque Specifications

Table 1. Torque Specifications: Knee Airbag - Front Passenger (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts that attach the front passenger knee airbag to the instrument panel
8 Nm (5.9 lbs-ft)
  • 2 in extension
  • Ratchet/torque wrench
  • External Torx E10
  • ¼ in to 3/8 in adapter
 Replace
Bolts that attach the brace to the front passenger knee airbag cover
8 Nm (5.9 lbs-ft)
  • 2 in extension
  • Ratchet/torque wrench
  • External Torx E10
  • ¼ in to 3/8 in adapter
 Replace
Bolts that attach the front passenger knee airbag to the cover
8 Nm (5.9 lbs-ft)
  • 2 in extension
  • Ratchet/torque wrench
  • External Torx E10
  • ¼ in to 3/8 in adapter
 Replace

Remove

  1. Move the front passenger seat fully rearwards.
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Disconnect LV power. See LV Power (Disconnect and Connect).
  4. Remove the front passenger footwell cover. Cover - Footwell - Passenger (Remove and Replace).
  5. Remove and discard the patch bolts (x2) that attach the front passenger knee airbag assembly to the instrument panel.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter
  6. Release the tabs (x6) that attach the front passenger knee airbag assembly to the instrument panel, and then partially lower the airbag.
    Informational PurposesAn informational icon, calling your attention
    Note
    The front passenger knee airbag is still connected to the vehicle. Be careful not to damage the electrical connectors when lowering the airbag from the instrument panel.
  7. Disconnect the electrical connectors (x2) from the front passenger knee airbag assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    The front passenger knee airbag has 2 locking tabs.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Pick Miniature Soft Grip, 90 degree tip, 6 in
  8. Remove and discard the patch bolts (x2) that attach the brace to the front passenger knee airbag cover.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter
  9. Remove and discard the patch bolts (x4) that attach the front passenger knee airbag cover to the airbag, and then separate the cover from the airbag.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter

Install

  1. Attach the front passenger knee airbag to the knee airbag cover, and then secure them with new patch bolts (x4).
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter
  2. Install new patch bolts (x2) that attach the brace to the driver knee airbag cover.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter
  3. While supporting the front passenger knee airbag assembly, connect the electrical connectors (x2).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Carefully connect the airbag electrical connector to prevent damage to the electrical connectors.
  4. Hook the tabs (x6) before putting the front passenger knee airbag onto the instrument panel, and then seat the airbag to the instrument panel.
  5. Install the new patch bolts (x2) that attach the front passenger knee airbag to the instrument panel.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Ratchet/torque wrench
    • External Torx E10
    • ¼ in to 3/8 in adapter
  6. Install the front passenger footwell cover. Cover - Footwell - Passenger (Remove and Replace).
  7. Connect LV power. See LV Power (Disconnect and Connect).
  8. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  9. Return the front passenger seat to its original position.