12/01/2023 14:47:37

Cross Car Beam (Remove and Replace)

Correction code 14052202 2.58 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH and RH front doors and lower the LH and RH front windows.
  2. Open the hood.
  3. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  4. Remove the LH and RH underhood aprons. See Underhood Apron - LH (Remove and Replace).
  5. Remove the LH and RH wiper arms. See Wiper Arm - LH (Remove and Replace).
  6. Remove the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  7. Remove the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  8. Remove the LH shock tower V brace. See V Brace - Shock Tower - LH (Remove and Replace).
  9. Remove the wiper module. See Wiper Module (Remove and Replace).
  10. Remove the bolts (x2) that attach the upper steering column bracket IP carrier bolts at the bulkhead.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  11. Remove the center console. See Center Console Assembly (Remove and Replace).
  12. Adjust the steering column fully rearward and fully down.
  13. Disconnect LV power. See LV Power (Disconnect and Connect).
  14. Remove the IP sub-assembly. See Sub Assembly - Instrument Panel (Remove and Install).
  15. Remove the driver instrument panel duct. See Duct - Instrument Panel - Driver (Remove and Replace).
  16. Remove the driver airbag. See Airbag - Driver (Remove and Replace).
  17. Remove the steering yoke/wheel. See Steering Yoke/Wheel (Remove and Replace).
  18. Remove the steering column upper shroud. See Shroud - Upper - Steering Column (Remove and Replace).
  19. Remove the steering column lower shroud. See Shroud - Lower - Steering Column (Remove and Replace).
  20. Remove the instrument panel harness. See Harness - Instrument Panel (Remove and Replace).
  21. Remove the nuts (x4) that attach the upper steering column to the steering column bracket, and then rotate the steering column and set it aside.
    15 Nm (11.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  22. Remove the bolts (x4) that attach the LH and RH cross car beam assembly to the body.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  23. Remove the bolts (x2) that attach the cross car beam assembly to the toeboard bracket.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  24. Remove the bolts (x4) that attach the cross car beam assembly to the HVAC unit.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  25. Remove the cross car beam assembly from the body and the HVAC unit.
    Informational PurposesAn informational icon, calling your attention
    Note
    Datums (x4)
  26. With an assistant, remove the cross car beam assembly from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Avoid contact with seats and inner door panel.
  27. Remove the bolts (x4) that attach the center display brackets to the cross car beam assembly.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Datums (x4)

Install

  1. Install the bolts (x4) that attach the center display brackets to the cross car beam assembly.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  2. With an assistant, install the cross car beam assembly into the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Avoid contact with seats and inner door panel.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the datums (x4) before fully engaging the cross car beam assembly with the HVAC assembly.
  3. Engage the cross car beam assembly to the body and the HVAC unit.
    Informational PurposesAn informational icon, calling your attention
    Note
    Datums (x4)
  4. Install the bolts (x4) that attach the LH and RH cross car beam assembly to the body.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  5. Install the bolts (x2) that attach the cross car beam assembly to the toeboard bracket.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  6. Install the bolts (x4) that attach the cross car beam assembly to the HVAC unit.
    8 Nm (5.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Install the bolts (x2) that attach the upper steering column bracket IP carrier bolts at the bulkhead.
    27 Nm (19.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  8. Install the nuts (x4) that attach the upper steering column to the steering column bracket.
    15 Nm (11.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
  9. Install the instrument panel harness. See Harness - Instrument Panel (Remove and Replace).
  10. Install the steering column lower shroud. See Shroud - Lower - Steering Column (Remove and Replace).
  11. Install the steering column upper shroud. See Shroud - Upper - Steering Column (Remove and Replace).
  12. Install the steering yoke/wheel. See Steering Yoke/Wheel (Remove and Replace).
  13. Install the driver airbag. See Airbag - Driver (Remove and Replace).
  14. Install the driver instrument panel duct. See Duct - Instrument Panel - Driver (Remove and Replace).
  15. Install the IP sub-assembly. See Sub Assembly - Instrument Panel (Remove and Install).
  16. Connect LV power. See LV Power (Disconnect and Connect).
  17. Install the wiper module. See Wiper Module (Remove and Replace).
  18. Install the LH shock tower V brace. See V Brace - Shock Tower - LH (Remove and Replace).
  19. Install the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  20. Install the LH and RH wiper arms. See Wiper Arm - LH (Remove and Replace).
  21. Install the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  22. Install the LH and RH underhood aprons. See Underhood Apron - LH (Remove and Replace).
  23. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  24. Install the center console. See Center Console Assembly (Remove and Replace).
  25. Restore the steering column back to its original position.
  26. Raise the LH and RH windows and close the LH and RH doors.