2025-04-22

Cover - Knee Airbag - Driver (2025+) (Remove and Replace)

Correction code New NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
This procedure describes work that is specific to 2025+ Model S.
  1. Open LH front door
  2. Lower LH front window
  3. Open hood
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    Note
    Select Controls > Frunk Open
  4. Move LH front seat backward
  5. Remove rear underhood apron
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    Note
    8x clips
  6. Power off vehicle from center display
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    Note
    Via Controls > Safety & Security > Power Off
  7. Disconnect LV battery connector and First Responder Loop
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  8. Remove LH footwell cover
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    Note
    1x connector, 2x magnets
  9. Remove fasteners securing LH knee air bag assembly to vehicle
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    Note
    2x bolts, 10mm, 8 Nm, 1x clip, Discard after removal
  10. Remove LH knee air bag assembly from vehicle
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    Note
    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
  11. Remove LH knee air bag cover brace
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    Note
    2x patch bolts, E10, 8 Nm, Discard after removal
  12. Remove knee air bag from LH IP KAB cover assembly
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    Note
    4x patch bolts, E10, 8 Nm, Discard after removal
  13. Secure knee airbag onto LH IP KAB cover assembly
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    Note
    4x patch bolts, E10, 8 Nm, Install new fasteners
  14. Install knee air bag cover brace
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    Note
    2x patch bolts, E10, 8 Nm, Install new fasteners
  15. Install LH knee air bag assembly into vehicle
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    Note
    1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
  16. Install fasteners securing LH knee air bag assembly to vehicle
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    Note
    2x bolts, 10mm, 8 Nm, 1x clip, Install new fasteners
  17. Install LH footwell cover
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    Note
    1x connector, 2x magnets
  18. Connect First Responder Loop and LV battery connector
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    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  19. Install rear underhood apron
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    Note
    8x clips
  20. Close hood
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    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  21. Move LH front seat to original position
  22. Raise LH front window
  23. Close LH front door
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    Note
    Close doors