Ground Cable - HV Battery (Remove and Replace)
Correction code 16100022 0.48 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
Remove
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Raise and support vehicle.
NoteSet air suspension to "Jack Mode".
-
Raise vehicle fully and lower lift
onto locks.
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
-
Remove clips securing front aero
shield.
Note5x push clips.
-
Remove bolts securing front aero
shield and remove from vehicle.
Note9x bolts, 10mm, 6 Nm.
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Release clips securing wheel house
liner to front skid plate.
Note4x clips.
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Remove bolts securing front skid plate
to body sill.
Note2x bolts, 15mm, 30 Nm.
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Remove bolts securing front skid plate
to body casting.
Note2x bolts, 15mm, 60 Nm.
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Remove bolts securing front skid plate
to front subframe and remove skid plate.
Note4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm.
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Release bolt securing ground strap to
body.
Note1x bolt, 10mm, 9 Nm.
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Release clip securing ground cable to
battery.
Note1x clip.
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Remove bolt securing ground cable to
HV battery and remove assembly.
Note1x bolt, 10mm, 10 Nm? torque.
Install
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Route and install bolt securing ground cable to HV battery .
Note1x bolt, 10mm, 10 Nm? torque.
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Install clip securing ground cable to battery.
Note1x clip.
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Install bolt securing ground strap to body.
Note1x bolt, 10mm, 9 Nm.
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Position front skid plate for installation and thread in all bolts .
Note4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step.
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Torque bolts securing front skid plate to body casting.
Note2x bolts, 15mm, 60 Nm.
-
Torque bolts securing front skid plate to body sill.
Note2x bolts, 15mm, 30 Nm.
-
Torque bolts securing front skid plate to front subframe.
Note4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm.
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Secure clips securing wheel house liner to front skid plate.
Note4x clips.
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front
aero shield to vehicle.
Note9x bolts, 10mm, 6 Nm.
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Install clips securing front aero shield.
Note5x push clips.
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Lower vehicle fully.
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
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Remove vehicle from lift.
NoteLower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode".