01/04/2024 14:02:10

Hose - Front Drive Unit Heat Exchanger to Supermanifold (Plaid) (Remove and Replace)

Correction code 18300812 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode"
  2. Open LH front door
  3. Lower LH front window
  4. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Using center display touchscreen > Quick Controls > Frunk Open
  5. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  6. Remove LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  7. Remove RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  8. Remove front underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  9. Remove frunk access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 3x hooks, 1x connector
  10. Remove frunk carpet
  11. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  12. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety & Security > Power Off
  13. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  14. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  15. Remove clips securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips
  16. Remove bolts securing front aero shield and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 6 Nm
  17. Release clips securing wheel house liner to front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  18. Remove bolts securing front skid plate to body sill
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 30 Nm
  19. Remove bolts securing front skid plate to body casting
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 60 Nm
  20. Remove bolts securing front skid plate to front subframe and remove skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
  21. Position foldable funnel under front drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Prevent coolant contamination to HV battery components
  22. Position coolant drain container under the front of the vehicle to catch vehicle coolant
  23. Release FDU powertrain return hose from RH sill hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Plug both ends
  24. Release powertrain return hose from heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Plug both ends, Allow any excess fluid to drain
  25. Remove coolant drain container from underneath vehicle
  26. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  27. Place coolant catcher below front of vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Position to catch all coolant loss
  28. Release PT return hose from supermanifold
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Plug reservoir to prevent drainage, Remove hose from vehicle_x000A_
  29. Secure coolant caps on ends of new performance PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x hose clip, Secure caps to prevent draining the coolant reservoir when hose is installed
  30. Secure PT return hose onto supermanifold
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Perform push-pull-push test
  31. Remove coolant catcher from under vehicle
  32. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  33. Position coolant drain container under the front of the vehicle to catch vehicle coolant
  34. Secure powertrain return hose onto heat exchanger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Remove any plugs, Perform push-pull-push test
  35. Secure FDU powertrain return hose from RH sill hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, Remove any plugs, Perform push-pull-push test
  36. Remove foldable funnel from subframe
  37. Remove coolant drain container from underneath vehicle
  38. Spray area with brake cleaner and wipe residual fluid off with towel
  39. Position front skid plate for installation and thread in all bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
  40. Torque bolts securing front skid plate to body casting
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 60 Nm
  41. Torque bolts securing front skid plate to body sill
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 30 Nm
  42. Torque bolts securing front skid plate to front subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
  43. Secure clips securing wheel house liner to front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  44. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 6 Nm
  45. Install clips securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips
  46. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  47. Remove coolant bottle cap
  48. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  49. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  50. Release IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4x datums, Release top tabs and slide rearward
  51. Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, For local connection issues with Toolbox 3 refer to article #43695, Media converter box is powered by laptop USB or 12v power outlet, Ethernet connection will provide communication
  52. Select ‘Actions/Autodiag’ tab and search for ‘Purge'
  53. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeDrive Inverter / Front Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Left Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Right Drive Inverter Replacement - Coolant Air PurgeDrive Unit / Front Drive Unit Replacement - Coolant Air PurgeDrive Unit / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge StartThermal / Coolant System - Coolant Purge Start ’, click ‘Run’, and allow routine to complete_x000A__x000A_
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required
  54. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  55. Install coolant bottle cap
  56. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  57. Install frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify carpet is properly seated under the seal
  58. Install frunk access panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 3x hooks, 1x connector
  59. Install front underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips
  60. Install RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  61. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  62. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  63. Close hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  64. Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
  65. Install IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4 datums, Slide forward engaging datums then secure tabs upward into IP
  66. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  67. Raise LH front window
  68. Close LH front door