15/08/2023 10:17:15

VIN Label - Windshield (Remove and Replace)

Correction code 10207102 2.22 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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CAUTION
For Europe only: Only technicians who have been trained in working with diisocyanates and have completed all required certification courses are permitted to perform procedures using urethane and other products containing diisocyanates. Proper personal protective equipment (PPE) must be worn when working with products containing diisocyanates.
  1. Open LH front door
  2. Lower LH front window
  3. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Center Display > Controls > Frunk Open
  4. Remove rear underhood apron
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    Note
    8x clips
  5. Remove LH underhood apron
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    Note
    10x clips
  6. Remove RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  7. Release LH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  8. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  9. Remove LH wiper arm nut and release assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm
  10. Release RH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  11. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  12. Remove RH wiper arm nut and release assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 15mm, 26 Nm
  13. Release washer hose nozzle by LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, 3x clips
  14. Remove LH shock tower cover
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    Note
    3x push clips, 1x fir tree clip
  15. Remove RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, 1x fir tree clip
  16. Remove wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  17. Remove LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs
  18. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  19. Remove LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tethered clips, 1x clip, 1x connector, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove each tether from body side, Disconnect tweeter, Then pull upper A-pillar upward to remove
  20. Remove LH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Extending the sun visor may allow for extra working room
  21. Remove LH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
  22. Remove LH sun visor from headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position but do not latch in place
  23. Disconnect LH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  24. Open RH front door
  25. Remove RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs
  26. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  27. Remove RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tethered clips, 1x clip, 1x connector, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove each tether from body side, Disconnect tweeter, Then pull upper A-pillar upward to remove
  28. Disconnect heated wiper area connector and tape to windshield, if equipped
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  29. Remove RH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Extending the sun visor may allow for extra working room
  30. Remove RH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
  31. Remove RH sun visor from headliner area
  32. Disconnect RH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  33. Release rear view mirror lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs, Press inward on the sides of the cover and pull the bottom edge downward to release
  34. Disconnect rear view mirror connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  35. Remove rear view mirror
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate mirror to release
  36. Remove upper rear view mirror cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x connectors, Carefully pull down on upper rear view mirror cover to release from clips
  37. Release harness connector for fan
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  38. Disconnect harness connector for camera heater grid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x harness guides
  39. Disconnect harness connector for GPS/GNSS antenna
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  40. Remove the glare shield assembly from windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T10, 1 Nm, 2x guide tabs
  41. Remove harnesses from triple camera mounting plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x harness guides
  42. Disconnect humidity sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  43. Remove screws securing mounting plate to windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T10, 0.8 Nm, Allow camera to hang by harness
  44. Disconnect camera harness connectors and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  45. Tape the fan and heater grid connector onto windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Prevent wires from being accidentally cut
  46. Release headliner at front of vehicle
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    Note
    5x clips
  47. Tape front of headliner as a precautionary measure
  48. Apply tape to exterior of both A-pillars to protect paint
  49. Cut length of square wire to use with T-handles
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure there's adequate wire
  50. Secure square wire into T-handle
  51. Secure wire to starter tool and push tool through urethane at lower RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    Use protective material to prevent damage to the speaker grill
  52. Remove wire from starter tool and secure square wire into one T-handle
  53. Remove wire starter tool from vehicle
  54. Use T-handles to cut urethane securing windshield to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Recommend assistance, Use caution around two small datums at top of windshield, Use protective material to prevent damage to the speaker grill and VIN plate
  55. Cut square wire and remove T-handles
  56. Attach suction cups to windshield
  57. Lift up to remove windshield from vehicle
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    Note
    Recommend assistance, Partially close hood for clearance.
  58. Remove suction cups from windshield
  59. Inspect windshield for any damage that is not re-workable
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    Note
    Replace windshield if there is any damage that can not be rectified. Damages include: cracked glass, damaged heater grids, damaged/separating triple camera mount
  60. Remove old urethane from vehicle
  61. Remove tape from exterior of both A-pillars
  62. Remove VIN label from body
  63. Clean adhesive from VIN label area on body
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow IPA to dry for at least one minute
  64. Install VIN label into position on body
    Informational PurposesAn informational icon, calling your attention
    Note
    Align hash marks at top of VIN label with V-notch in body, Align top edge of VIN label along wider notches
  65. Remove urethane bead and windshield seals from glass
  66. Draw a outline around the datums to assist in installation of new datums
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a permanent marker so the marking isn't removed during cleaning
  67. Remove damaged datums
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, inside of upper corners
  68. Remove all net pads
    Informational PurposesAn informational icon, calling your attention
    Note
    3x net pads
  69. Clean double sided tape residue
    Informational PurposesAn informational icon, calling your attention
    Note
    If needed, an eraser wheel can be used.
  70. Clean all mating surfaces with isopropyl alcohol
  71. Measure resistance of wiper heater grid to check continuity
    Informational PurposesAn informational icon, calling your attention
    Note
    All resistances @23degC. Tolerance +/-15%_x000A__x000A_Heated Wiper Area (HWA): 2.34ohms
  72. Install windshield edge seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow windshield alignment marks at lower corners of glass
  73. Install windshield lip seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow windshield alignment marks at upper corners of glass, Start from one corner and peel tape as you apply inch by inch to ensure proper fitment
  74. Install net pads
    Informational PurposesAn informational icon, calling your attention
    Note
    There will be an alignment marks on the glass for installation of the net pads
  75. Install LH side datum
  76. Install RH side datum
  77. Position windshield onto vehicle for dry-fit
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Note any locations where net pads need to be adjusted, Verify datums align properly, Ensure the heater grid harness is tape onto glass to avoid contact with urethane pathway and body
  78. Visually inspect the lip and edge seal
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    Note
    Seal should be sitting against vehicle body and look even all the way through.
  79. Remove glass from vehicle
  80. Perform any net pad adjustments for windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    If necessary
  81. Wipe urethane path on vehicle with IPA to clean
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure inside of glass is clean and smudge free near VIN plate as it won't be accessible once installed
  82. Apply urethane primer to windshield and vehicle body along old urethane path
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to add primer over any areas that were scratched during windshield removal, Allow primer to dry before applying urethane
  83. Prepare caulking gun and urethane
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    Note
    Opening must be 8mm wide and 14mm tall
  84. Apply urethane to the windshield following the primer patch
    Informational PurposesAn informational icon, calling your attention
    Note
    Fill any gaps in urethane to ensure consistent bead
  85. Install windshield onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, Recommend assistance, Make sure to align datums at top of windshield
  86. Check gaps and flushness to vehicle before fully seating windshield
  87. Press windshield into position and verify gap/flush
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    Note
    If needed, a ballast bag can be used to hold windshield down as it cures
  88. Apply tape to secure windshield to body while urethane cures
  89. Remove suction cups from windshield
  90. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  91. Install RH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  92. Install RH wiper arm nut cover
  93. Secure RH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  94. Install LH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  95. Install LH wiper arm nut cover
  96. Secure LH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  97. Install RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  98. Install LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  99. Secure washer hose nozzle by LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, 3x clips
  100. Install RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  101. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  102. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  103. Close hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  104. Install front portion of headliner into position and secure clips
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  105. Clean the inside surface of the windshield with glass cleaner
  106. Connect humidity sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  107. Connect camera heater grid connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x harness guides
  108. Connect the triple camera
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  109. Install the screws that secure the triple cam plate to mounting plate
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T10, 0.8 Nm, Make sure the wire harness is routed correctly
  110. Install harnesses to triple camera mounting plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x harness guides
  111. Install glare shield assembly to windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T10, 1 Nm, 2x guide tabs
  112. Connect harness connector for GPS/GNSS antenna
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  113. Secure harness connector for fan
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  114. Connect RH sunvisor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  115. Install RH sun visor into headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position, but do not latch in place
  116. Install RH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm
  117. Install RH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  118. Install RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tethered clips, 1x clip, 1x connector, Slide bottom of trim along IP and speaker grill, attach each tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  119. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  120. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs, Verify weather seal is seated properly
  121. Close RH front door
  122. Connect LH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  123. Install LH sun visor into headliner area
  124. Install LH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm
  125. Install LH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  126. Install LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tethered clips, 1x clip, 1x connector, Slide bottom of trim along IP and speaker grill, attach each tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  127. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  128. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs, Verify weather seal is seated properly
  129. Park vehicle on a flat surface
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure there is at least 3.5' of clearance in front of vehicle
  130. Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground
  131. Place the target against the front fascia and centered on the T badge
  132. Ensure that the target is on flat ground by examining the bubble level on the back of the target
  133. Apply a piece of red tape on the target 130cm from the ground
  134. Release IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4x datums, Release top tabs and slide rearward
  135. Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
    Informational PurposesAn informational icon, calling your attention
    Note
    Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, For local connection issues with Toolbox 3 refer to article #43695, Media converter box is powered by laptop USB or 12v power outlet, Ethernet connection will provide communication
  136. Select "Dashboards" tab and search for "Service Tools"
  137. Select "DAS Image Capture"
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle needs to be unoccupied in order for ride height to maintain spec
  138. Select "Pre-Calibration"
    Informational PurposesAn informational icon, calling your attention
    Note
    This erases stored calibration and produces image capture. Inform customer that calibration drive will be needed to restore DAS functionality
  139. Review narrow and main images
    Informational PurposesAn informational icon, calling your attention
    Note
    Top of the reference tape should be between the two green lines. The top green line is at -2.0 degrees and the bottom green line is at + 1.5 degrees. _x000A_ If not between the two green lines, continue to adjustment if equipped with adjustable pitch bracket.
  140. Adjust camera pitch
    Informational PurposesAn informational icon, calling your attention
    Note
    Clockwise pitches camera up, Counter-clockwise pitches camera down, 1 rotation can adjust pitch 0.5 - 1.5 degrees
  141. Click on "Capture Image" to check current settings
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle needs to be unoccupied in order for ride height to maintain spec
  142. Review narrow and main images
    Informational PurposesAn informational icon, calling your attention
    Note
    Top of the reference tape should be between the two green lines. The top green line is at -2.0 degrees and the bottom green line is at + 1.5 degrees. Perform adjustment again if necessary. Otherwise continue procedure.
  143. Install upper rear view mirror cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x connectors, Ensure the rear view mirror harness is routed so that it hangs freely on the outside and is not pinched between the cover and glare shield assembly
  144. Install rear view mirror
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the rear view mirror by turning mirror counter clockwise until mirror is secured
  145. Connect rear view mirror connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connect rear view mirror connector and tuck harness slack along the arm
  146. Install tether onto rear view mirror lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Guide tabs through anchor on rear view mirror lower cover
  147. Install rear view mirror lower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs, Install the tabs closest to the rearview mirror assembly and push the cover up to secure
  148. Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
  149. Install IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4 datums, Slide forward engaging datums then secure tabs upward into IP
  150. Remove target from front of vehicle
  151. Vehicle will need to be driven by customer to complete the calibration procedure. During this time DAS functions will be completely unavailable
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    Note
    No time was recorded as this will be completed by the customer
  152. Raise LH front window
  153. Close LH front door
  154. Remove tape securing windshield to vehicle once urethane has cured