01/04/2024 14:02:23

Hose - Outlet - Radiator (Remove and Replace)

Correction code 18302702 0.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Raise and support vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads.
  2. Place vehicle in service mode with touchscreen.
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    Note
    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box.
  3. Remove the underhood storage unit. See .
  4. Power off vehicle from center display.
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    Note
    Via Controls > Safety & Security > Power Off.
  5. Disconnect LV battery connector and First Responder Loop.
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection.
  6. Raise vehicle fully and lower lift onto locks.
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
  7. Remove clips securing front aero shield.
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    Note
    5x push clips.
  8. Remove bolts securing front aero shield and remove from vehicle.
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    Note
    9x bolts, 10mm, 6 Nm.
  9. Lower vehicle until tires are touching the ground.
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  10. Place coolant catcher below front of vehicle.
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    Note
    Position to catch all coolant loss.
  11. Place absorbent material under on top of front drive unit heat exchanger below supermanifold.
  12. Release PT Radiator Return Hose from the Supermanifold.
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    Note
    1x hose clip, 2x plugs, Plug both ends.
  13. Release PT Radiator Return Hose from radiator return pipe.
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    Note
    1x hose clip, 2x plugs, Plug both ends, Use absorbent material to cover connectors as required, Remove from vehicle.

Install

  1. Secure PT Radiator Return Hose to radiator return pipe.
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    Note
    1x hose clip, Remove any plugs, Perform push-pull-push test.
  2. Secure PT Radiator Return Hose to the Supermanifold.
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    Note
    1x hose clip, Remove any plugs, Perform push-pull-push test to make sure hose is fully seated.
  3. Remove absorbent material from under supermanifold.
    Informational PurposesAn informational icon, calling your attention
    Note
    Clean away excess residue as needed.
  4. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
  5. Remove coolant catcher from under vehicle.
  6. Clean coolant residue from vehicle.
  7. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 6 Nm.
  8. Install clips securing front aero shield.
    Informational PurposesAn informational icon, calling your attention
    Note
    5x push clips.
  9. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  10. Remove coolant bottle cap.
  11. Fill coolant to the proper level.
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    Note
    Ensure that the fluid level filled to the Max line.
  12. Connect First Responder Loop and LV battery connector.
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    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  13. Access thermal system routines using the UI.
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    Note
    Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock.
  14. Select 'Start' button at 'Start Coolant Air Purge' using the UI and ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeDrive Inverter / Front Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Left Drive Inverter Replacement - Coolant Air PurgeDrive Inverter / Rear Right Drive Inverter Replacement - Coolant Air PurgeDrive Unit / Front Drive Unit Replacement - Coolant Air PurgeDrive Unit / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge StartThermal / Coolant System - Coolant Purge Start - SUCCESS' window will appear.
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    Note
    Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required, Select ‘X’ at top left of window to close once complete.
  15. Inspect coolant level and top off as necessary.
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    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required.
  16. Install coolant bottle cap.
  17. Exit Service Mode.
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    Note
    Controls>Software select Exit Service Mode button.
  18. Install the underhood storage unit. See .
  19. Remove vehicle from lift.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode".