12/10/2023 04:18:52

AC Cable - Charge Port to HV Battery (3-Phase) (Remove and Replace)

Correction code 44501402 0.54 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Remove

  1. Open all four doors and the liftgate.
  2. Lower all windows.
  3. Open the charge port door using the vehicle touchscreen.
  4. Move the driver and front passenger seats fully forward.
  5. Remove the rear trunk parcel shelf. See Parcel Shelf - Rear Trunk (Remove and Replace).
  6. Remove the rear trunk load floor. See Trunk Load Floor - Rear (Remove and Replace).
  7. Remove the side trunk load floor. See Trunk Load Floor - Side (Remove and Replace).
  8. Remove the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  9. Remove the LH and RH 2nd row seat outer bolsters. See Bolster - Outer - Seat - 2nd Row - LH (Remove and Replace).
  10. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  11. Fold the LH 2nd row 60 seat down.
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat can be folded from the backrest button or trunk switch.
    Informational PurposesAn informational icon, calling your attention
    Note
    Since the seat cushion is not present, protect the seat as required.
  12. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  13. Disconnect LV power. See LV Power (Disconnect and Connect).
  14. Verify operation of the multimeter.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage.
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm multimeter is properly measuring voltage by testing LV battery. Touch lightly and do not damage terminals.
  15. Remove all items from pockets and ensure not wearing metal items.
  16. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves. See TN-15-92-003.
  17. Put on HV insulating gloves and leather over gloves.
  18. Verify that there is no High Voltage (HV) present at the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Personal Protection Equipment (PPE) (HV gloves and safety glasses) when working on HV component.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Verify you are using a proper ground. Measure B+ to B-, B- to ground, and B+ to ground. If voltage is greater than 10V, contactors are not open or are welded closed. Stop work and reach out to Service Engineering.
  19. Remove the HV insulating gloves.
  20. Remove the rear wall rear trunk trim. See Trim - Rear Trunk - Rear Wall (Remove and Replace).
  21. Remove the LH trunk load floor bracket. See Bracket - Trunk Load Floor - LH (Remove and Replace).
  22. Remove the trunk floor front trim. See Trim - Front - Floor - Trunk (Remove and Replace).
  23. Remove the LH lower C-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  24. Remove the LH mid C-pillar trim. See Trim - C-Pillar - Mid - LH (Remove and Replace).
  25. Release the LH upper C-pillar trim, and then set it aside. See Trim - C-Pillar - Upper - LH (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
  26. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  27. Disconnect the 60 seat electrical connector.
  28. Release the harness clip for the 60 seat and the rear seat cushion.
  29. Disconnect the AC inlet harness from the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the locking tab.
  30. Disconnect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
  31. Disconnect the AC inlet electrical harness from the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the dual step locking tab.
  32. Release the clips (x5) of the AC inlet electrical harness, and then remove harness from the vehicle.

Install

  1. Install the AC inlet harness to the vehicle, and then fasten the clips (x5) that attach the harness to the vehicle
  2. Connect the AC inlet harness to the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the locking tab.
  3. Connect the AC inlet harness onto the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the dual step locking tab.
  4. Connect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
  5. Secure the harness clip for the 60 seat and rear seat cushion.
  6. Connect the 60 seat electrical connector.
  7. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  8. Install the LH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  9. Install the LH mid C-pillar trim. See Trim - C-Pillar - Mid - LH (Remove and Replace).
  10. Install the LH lower C-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  11. Install the trunk floor front trim. See Trim - Front - Floor - Trunk (Remove and Replace).
  12. Install the LH trunk load floor bracket. See Bracket - Trunk Load Floor - LH (Remove and Replace).
  13. Install the rear wall rear trunk trim. See Trim - Rear Trunk - Rear Wall (Remove and Replace).
  14. Install the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  15. Install the side trunk load floor. See Trunk Load Floor - Side (Remove and Replace).
  16. Install the rear trunk load floor. See Trunk Load Floor - Rear (Remove and Replace).
  17. Install the rear trunk parcel shelf. See Parcel Shelf - Rear Trunk (Remove and Replace).
  18. Restore the LH 2nd row 60 seat into upright position.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove seat cushion protection.
  19. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  20. Install the LH and RH 2nd row seat outer bolsters. See Bolster - Outer - Seat - 2nd Row - LH (Remove and Replace).
  21. Reconnect LV power. See LV Power (Disconnect and Connect).
  22. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  23. Verify operation of the vehicle charging system.
  24. Close the charge port door.
  25. Restore the driver and front passenger seats.
  26. Raise all windows and close all doors.