2025-04-22

Harness - Fascia - Front (2025+) (Remove and Replace)

Correction code New NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
This procedure describes work that is specific to 2025+ Model S.
  1. Open LH front door
  2. Lower LH front window
  3. Press brake pedal to turn on drive rails
  4. Set air suspension ride height to “Very High”
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    Note
    Using center display > Controls > Suspension > ''Very High''
  5. Turn wheel fully to the right
  6. Open hood
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    Note
    Select Controls > Frunk Open
  7. Remove rear underhood apron
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    Note
    8x clips
  8. Remove LH underhood apron
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    Note
    10x clips
  9. Remove RH underhood apron
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    Note
    10x clips
  10. Remove front underhood apron
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    Note
    7x clips
  11. Remove bolts securing fascia bracket to carrier
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    Note
    6x bolts, 10mm, 4 Nm
  12. Remove push clips securing LH front wheel arch liner to fascia and move to the side for access
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    Note
    1x bolt, T30, 2 Nm, 5x push clips, Shift bottom of liner down and flex top of liner against tire
  13. Remove bolt securing front fascia to LH fender bracket
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    Note
    1x bolt, 8mm, 5 Nm
  14. Press brake pedal to turn on drive rails
  15. Turn wheel fully to the left
  16. Remove push clips securing RH front wheel arch liner to fascia and move to the side for access
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    Note
    6x push clips, Shift bottom of liner down and flex top of liner against tire
  17. Remove bolt securing front fascia to RH fender bracket
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    Note
    1x bolt, 8mm, 5 Nm
  18. Power off vehicle from center display
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    Note
    Via Controls > Safety & Security > Power Off
  19. Disconnect LV battery connector and First Responder Loop
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  20. Release front fascia valance from front aero shield
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    Note
    8x bolts, 10mm, 6 Nm, 2x clips, 2x datums, Do not remove 3x middle bolts
  21. Apply masking tape to protect LH and RH front fenders
  22. Disconnect front fascia harness
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    Note
    2x connectors, Pull red tab to disengage lock then disconnect, Located behind RH wheel arch liner
  23. Disconnect front camera washer hose
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    Note
    1x quick connector, 1x clip, Unlock black tab then separate hose, Located behind LH wheel arch liner
  24. Release fascia from fender brackets and pull forward to remove from vehicle
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    Note
    Set fascia on protected surface, Recommend assistance
  25. Disconnect LH fascia lamp connector
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    Note
    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
  26. Disconnect RH fascia lamp connector
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    Note
    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
  27. Remove LV jumper wires from tow hook cover
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    Note
    2x wires, Squeeze retaining tabs together and gently remove wires from cover
  28. Disconnect front BLE assembly connector
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    Note
    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
  29. Disconnect and release pedestrian warning speaker connector
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    Note
    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, 1x edge clip, Located on RH ride of front fascia valance
  30. Remove tape securing fascia cam washer hose assembly from front fascia harness
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    Note
    1x hose clip, 3x tape pieces
  31. Release clips securing harness and remove from front fascia assembly
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    Note
    10x clips, 1x coax fascia camera connector, 1x hose clip
  32. Position and secure harness onto front fascia assembly
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    Note
    10x clips, 1x coax fascia camera connector, 1x hose clip
  33. Position fascia cam washer hose assembly onto front fascia harness and secure hose
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    Note
    1x hose clip, 3x tape pieces, Apply electrical tape as needed
  34. Install pedestrian warning speaker connector
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    Note
    1x connector, Engage locking tab, 1x edge clip, Located on RH ride of front fascia valance
  35. Connect front BLE assembly connector
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    Note
    1x connector, Engage locking tab
  36. Install LV jumper wires onto tow hook cover
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    Note
    2x wires, Ensure both wire terminals are fully seated behind retaining tabs
  37. Connect LH fascia lamp connector
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    Note
    1x connector, Engage locking tab
  38. Connect RH fascia lamp connector
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    Note
    1x connector, Engage locking tab
  39. Install front fascia onto vehicle and secure fascia to fender brackets
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    Note
    Recommend Assistance, Route fascia harness while installing, Verify front fascia valance sits under front aero shield before proceeding
  40. Connect front fascia harness
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    Note
    1x connectors, Engage locking tab, Located behind RH wheel arch liner
  41. Connect front camera washer hose
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    Note
    1x quick connector, 1x clip, Lock black tab hose, Located behind LH wheel arch liner
  42. Remove masking tape from front fenders
  43. Apply Loctite 222 to fasteners and secure front fascia valance to front aero shield
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    Note
    8x bolts, 10mm, 6 Nm, 2x clips, 2x datums, Insert valance datums into aero shield holes, Do not remove 3x middle bolts
  44. Install bolt securing fascia to RH fender bracket
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    Note
    1x bolt, 8mm, 5 Nm
  45. Install push clips securing RH front wheel liner to fascia
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    Note
    6x push clips
  46. Connect First Responder Loop and LV battery connector
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    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  47. Press brake pedal to turn on drive rails
  48. Turn wheel fully to the right
  49. Install bolt securing fascia to LH fender bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 5 Nm
  50. Install push clips securing LH front wheel liner to fascia
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 2 Nm, 5x push clips
  51. Install bolts securing fascia bracket to carrier
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    Note
    6x bolts, 10mm, 4 Nm
  52. Install front underhood apron
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    Note
    7x clips
  53. Install RH underhood apron
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    Note
    10x clips
  54. Install LH underhood apron
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    Note
    10x clips
  55. Install rear underhood apron
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    Note
    8x clips
  56. Close hood
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    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  57. Press brake pedal to turn on drive rails
  58. Turn steering wheel back to center
  59. Remove air suspension from Jack Mode
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    Note
    Select Controls > Service > Jack Mode
  60. Raise LH front window
  61. Close LH front door
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    Note
    Close doors