17/06/2022 13:31:31

Actuator - Bypass - 1st Row - HVAC Case (Remove and Replace)

Correction code 18102832 2.40 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Remove the center console. See Center Console Assembly (Remove and Replace).
  2. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Center Display > Controls > Frunk Open
  3. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  4. Remove LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  5. Remove RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  6. Release LH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  7. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  8. Remove LH wiper arm nut and release assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm
  9. Release RH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  10. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  11. Remove RH wiper arm nut and release assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm
  12. Release washer hose nozzle by LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, 3x clips
  13. Remove LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, 1x fir tree clip
  14. Remove RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips, 1x fir tree clip
  15. Remove wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  16. Remove fasteners securing LH V-brace and remove assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  17. Using center display, place wipers into "Service Mode"
    Informational PurposesAn informational icon, calling your attention
    Note
    via Controls > Service > Wiper Service Mode, If wiper module is not in service mode the RH pivot arm will not clear the V Brace crossmember during removal
  18. Adjust steering column fully rearward and fully down
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Quick Controls > Steering Wheel, Use left steering wheel scroll wheel to adjust steering column
  19. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety & Security > Power Off
  20. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  21. Remove wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 8 Nm, 1x connector, Rotate module forward and up to access connector, Observe LH wiper arm pivot during removal to avoid damage to windshield
  22. Release upper steering column bracket IP carrier bolts at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27Nm
  23. Remove the IP sub-assembly. See Sub Assembly - Instrument Panel (Remove and Install).
  24. Remove driver IP air vent duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly
  25. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  26. Disconnect driver air bag connector and remove driver air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x tabs
  27. Disconnect steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  28. Remove bolt that secures the steering wheel to the column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Discard after removal
  29. Remove steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    Note that the steering wheel is splined to the column
  30. Pull upward to release steering column upper shroud from lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 4x datums
  31. Remove lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum
  32. Remove lower instrument panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column
  33. Release IP harness from J12 x055 Dash connector at right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector, Release lock then remove
  34. Release connector to gaming MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Depress lock on underside of connector before pulling out of socket, Possible damage to PCBA may occur if removed without releasing lock first
  35. Release IP harness connectors at LH side of car computer gaming board
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Release locks on connectors before removal
  36. Release IP harness from RH toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  37. Disconnect steering column control module assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  38. Release IP harness from J12 x035 Dash connector at left body controller and connector x947F
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x connectors, Release lock then remove
  39. Release steering column harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  40. Release upper steering column from steering column bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm, Rotate and set aside
  41. Release LH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  42. Release RH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  43. Release cross car beam assembly from toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  44. Release cross car beam assembly from HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 8 Nm
  45. Release IP cowl link
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box
  46. Release cross car beam assembly from body and HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums
  47. Remove cross car beam assembly with IP harness from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Avoid contact with seats and inner door panel, Recommend assistance as required
  48. Remove driver floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tab, Release from HVAC housing downward
  49. Release LH floor duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1x datum, Release defrost duct temp sensor harness from HVAC assembly, Move LH floor duct assembly up and away from 1R bypass actuator
  50. Release connector at 1R Bypass HVAC actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  51. Remove 1R Bypass HVAC actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm, Note actuator keyed angle upon removal
  52. Secure 1R Bypass HVAC actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm, Note actuator arm keyed angle upon installation matches actuator
  53. Secure connector at 1R Bypass HVAC actuator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  54. Secure LH floor duct assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm, 1 datum, Swing LH floor duct assembly back into HVAC housing, Secure defrost duct temp sensor harness
  55. Install driver floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tab, Secure to HVAC housing
  56. Install cross car beam assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Avoid contact with seats and inner door panel, Recommend assistance as required
  57. Align cross car beam assembly to body and HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums
  58. Secure upper steering column bracket IP carrier bolts at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  59. Secure cross car beam assembly to toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  60. Secure cross car beam assembly to HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 8 Nm
  61. Secure RH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  62. Secure LH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  63. Secure IP cowl link
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm, 2x datums
  64. Secure upper steering column to steering column bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm
  65. Secure steering column harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  66. Secure IP harness to J12 x035 Dash connector at left body controller and connector x947F
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x connectors
  67. Connect steering column control module assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
  68. Secure IP harness to RH toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  69. Secure IP harness connectors at LH side of car computer gaming board
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  70. Install connector to gaming MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Confirm connector locked into socket
  71. Secure IP harness to J12 x055 Dash connector at right body controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector
  72. Secure lower instrument panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step
  73. Install lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum
  74. Align the clips and datums then press downward to install upper shroud onto lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 4x datums
  75. Install steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    Note that the steering wheel is splined to the column and can only be installed in the correct position
  76. Install bolt securing steering wheel to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
  77. Secure steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  78. Connect driver air bag assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x tabs
  79. Install driver air bag assembly to yoke steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
  80. Install driver IP air vent duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rivets, 1x connector, Slide inboard and into HVAC unit assembly
  81. Install the instrument panel sub-assembly and all other parts that were removed for access. See Sub Assembly - Instrument Panel (Remove and Install).
  82. Install wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 8 Nm, 1x connector, Secure electrical connector first, Rotate module rearward and under windshield, Observe LH wiper arm pivot during install to avoid damage to windshield
  83. Install fasteners securing LH V-brace and secure
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  84. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  85. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  86. Using center display, remove wipers from "Service Mode"
  87. Install RH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  88. Install RH wiper arm nut cover
  89. Secure RH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  90. Install LH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  91. Install LH wiper arm nut cover
  92. Secure LH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  93. Install RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  94. Install LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  95. Secure washer hose nozzle by LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, 3x clips
  96. Install RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  97. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  98. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  99. Install the center console. See Center Console Assembly (Remove and Replace).