04/06/2024 07:21:37

Seal - Axle - Rear Drive Unit - LH (Remove and Replace)

Correction code 40301002 1.26 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2024-06-04: Updated EPB Service Mode reference.
  • 2023-10-25: Updated EPB Service Mode reference.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open LH front door
  2. Lower LH front window
  3. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
  4. Place the vehicle into EPB Service Mode. See Park Brake Caliper - Release.
  5. Remove LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift every other spoke at a time until cap is released from rim
  6. Loosen the LH rear axle nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm
  7. Loosen LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  8. Raise vehicle partially and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  9. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  10. Disconnect EPB harness connector to the LH caliper motor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab then release connector
  11. Release subframe harness from LH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  12. Remove clip securing chassis harness to LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  13. Remove wheel speed sensor from LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 5 Nm
  14. Release connector to LH rear ANC sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage red locking tab and push down on black tab to release
  15. Remove clip securing chassis harness to LH rear lower aft link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  16. Remove bolts securing LH rear knuckle harness bracket and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 5 Nm, Move harness aside with bracket
  17. Release LH rear brake hose from LH rear lower aft link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  18. Release LH rear stabar link from rear knuckle assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  19. Remove LH rear brake caliper from LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E18, 125 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly
  20. Remove axle nut and discard washer securing LH rear drive axle to hub assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    If washers are not present, procure a set so they can be installed later in this procedure.
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    Note
    1x nut, 32mm, 245 Nm
  21. If installed, remove and discard the bolt that attaches the brake rotor to the hub.
    Informational PurposesAn informational icon, calling your attention
    Note
    A new bolt will not be installed.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  22. Install the hub puller onto the LH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  23. Use hub puller to free LH rear halfshaft from hub splines
  24. Remove hub puller from LH rear hub assembly
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    Note
    5x lug nuts, 21mm, Hand tight
  25. Remove rotor from LH rear knuckle
  26. Remove nut securing LH rear air spring module to LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 150 Nm, Do not remove the bolt
  27. Remove bolt securing LH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm
  28. Remove bolt securing LH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm
  29. Remove bolt securing LH rear lower fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm
  30. Remove bolt securing LH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 150 Nm
  31. Remove bolt securing LH rear lower aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm
  32. Remove LH rear knuckle assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Support knuckle as needed, Remove bolt holding knuckle to air strut and remove knuckle assembly
  33. Release LH inboard CV joint from RDU and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint, then tighten with U-bolt, Use slide hammer with cable eyelets to release, To avoid damage to the halfshaft boots and oil seals, exercise caution when removing
  34. Remove LH rear output seal
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    Note
    1x output seal
  35. Install LH rear output seal
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    Note
    1x output seal, Verify seal is fully seated
  36. Position halfshaft into vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure snap-ring is installed on halfshaft assembly
  37. Install LH inboard CV joint into RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Remove axle seal plug if necessary, Caution not to damage the axle seal during installation, Carefully push the halfshaft into the drive unit until there is an audible "click" from the halfshaft stub contacting the pinion shaft
  38. Apply Molykote M-77 to outboard side of LH axle shaft
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    Note
    Clean if necessary, Apply no more than 1 gram to axle only
  39. Position LH rear knuckle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Place knuckle into vehicle for installation, If required, use a bolt or punch to temporarily hold knuckle in place, Remove pin punch when fasteners for the links are ready to be installed
  40. Install bolt securing LH rear lower aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Insert bolt and secure flag nut, Torque at later step
  41. Install bolt securing LH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Insert bolt and secure flag nut, Torque at later step
  42. Install bolt securing LH lower fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Use a pry bar to help align fastener hole to knuckle, Insert bolt and secure flag nut, Torque at later step
  43. Install bolt securing LH upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Insert bolt and secure flag nut, Torque at later step
  44. Install bolt securing LH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Insert bolt and thread in fully, Torque at later step
  45. Install bolt securing LH rear air spring module to LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x nut, 21mm, 150 Nm, Recommend assistance, Use shop towel and prevent marring on the air spring module, Line up air spring module with knuckle, Torque at later step
  46. Position rotor onto LH rear knuckle
  47. Install axle nut and new washer assembly on the halfshaft.
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm. Torque at later step
  48. Install hub jack adapter onto LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight, Use modified hydraulic hub tool if correct adapter is not available
  49. Position and raise support stand to simulate LH rear suspension at ride height
  50. Measure the distance from the upper fore link to the bolt on the frame rail to make sure LH suspension is set to ride height
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    Note
    Distance should be 85mm +/- 5mm
  51. Torque bolt securing LH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Mark with paint pen
  52. Torque bolt securing LH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Mark with paint pen
  53. Torque bolt securing LH rear lower aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Mark with paint pen
  54. Torque bolt securing LH rear lower fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 1x flag nut, 21mm, 150 Nm, Mark with paint pen
  55. Torque bolt securing LH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 150 Nm, Mark with paint pen
  56. Torque bolt securing the LH shock to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 150 Nm, Mark with paint pen
  57. Remove support stand from underneath LH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower stand until suspension is unladen before removal
  58. Remove hub jack adapter from LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  59. Install LH rear brake caliper to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E18, 125 Nm, Remove S-hook
  60. Secure LH rear brake hose onto LH rear lower aft link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  61. Secure LH rear stabar link to rear knuckle assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Install new fastener, Counter-hold ball joint with 5mm hex
  62. Route and install bolts securing LH rear knuckle harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 5 Nm, Route into place and secure
  63. Install clip securing chassis harness to LH rear lower aft link
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  64. Secure connector to LH rear ANC sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  65. Install wheel speed sensor to LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T30, 5 Nm
  66. Install clip securing chassis harness to LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  67. Secure subframe harness to LH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  68. Connect LH EPB caliper harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector then engage locking tab
  69. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  70. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  71. Torque LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21 mm, 175 Nm
  72. Torque LH rear axle nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 32mm, 245 Nm
  73. Install LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    Align valve stem with cap
  74. Hold brake pedal and select park on UI to disable EPB service mode
  75. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  76. Set vehicle ride height to Standard, then drive vehicle onto alignment rack and shift into Park
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    Note
    Recommend assistance for aligning vehicle to ramps
  77. Verify turn and slip plates are locked
  78. Latch seat belt to driver buckle
  79. Exit vehicle and place wheel chocks around driver's rear wheel
  80. Enter vehicle, enable Jack Mode, shift to neutral, then close driver's door latch
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    Note
    Make sure climate control and headlights are off as well
  81. Raise 4-post lift and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  82. Set tire machine pressures to match vehicle
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    Note
    Refer to the "Tire and Loading Information" label located on the driver side B-pillar
  83. Install pressure hoses onto all four wheels so tire pressures can be set automatically
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull hose from reel and lock into position, then remove valve stem cap and install hose onto valve stem
  84. Install alignment heads onto all four wheels
    Informational PurposesAn informational icon, calling your attention
    Note
    Position alignment heads near the center of the wheel, Adjust side arms as necessary to grip tires securely
  85. Remove tire pressure hoses from valve stems
    Informational PurposesAn informational icon, calling your attention
    Note
    Reinstall valve stem caps
  86. Check that front turn plates are centered on tires
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust turn plate location if necessary
  87. Perform rolling compensation
    Informational PurposesAn informational icon, calling your attention
    Note
    Push vehicle forward using driver's side rear tire, Insert wheel chocks once vehicle has been rolled forward, Turn and slip plates should automatically unlock
  88. Apply brake pedal depressor
  89. Perform caster sweep, then center steering wheel per level bubble and lock steering wheel into position
  90. Print vehicle alignment summary
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    Note
    Include before/after results
  91. Remove brake pedal depressor, steering wheel level, and steering wheel holder and place vehicle into Park
  92. Remove alignment heads from all four wheels
  93. Lower 4-post lift fully
  94. Use exterior door handle to release driver door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    Press handle to present, Pull to open
  95. Remove wheel chocks
  96. Remove vehicle from 4-post lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove suspension from Jack Mode, Release passenger seat belt from driver buckle
  97. Raise LH front window
  98. Close LH front door