17/06/2022 13:25:20

Harness - Instrument Panel (Remove and Replace)

Correction code 17100602 1.98 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Remove the center console. See Center Console Assembly (Remove and Replace).
  2. Remove the IP sub-assembly. See Sub Assembly - Instrument Panel (Remove and Install).
  3. Remove driver IP air vent duct
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    Note
    2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly
  4. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
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    Note
    2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  5. Disconnect driver air bag connector and remove driver air bag assembly
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    Note
    1x connector, 2x tabs
  6. Disconnect steering wheel connector
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    Note
    1x connector
  7. Remove bolt that secures the steering wheel to the column
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    Note
    1x patch bolt, 10mm allen, 80 Nm, Discard after removal
  8. Remove steering wheel
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    Note
    Note that the steering wheel is splined to the column
  9. Pull upward to release steering column upper shroud from lower shroud
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    Note
    6x clips, 4x datums
  10. Remove lower shroud to steering column
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    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum
  11. Remove lower instrument panel assembly
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    Note
    3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column
  12. Release IP harness at LH and RH center display brackets
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    Note
    4x clips
  13. Release IP harness from center IP carrier
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    Note
    2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell
  14. Release IP harness from RH IP carrier
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    Note
    4x clips
  15. Release IP harness from J12 x055 Dash connector at right body controller
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    Note
    2x clips, 1x connector, Release lock then remove
  16. Release connector to gaming MCU
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    Note
    1x connector, Depress lock on underside of connector before pulling out of socket, Possible damage to PCBA may occur if removed without releasing lock first
  17. Release IP harness connectors at LH side of car computer gaming board
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    Note
    5x connectors, Release locks on connectors before removal
  18. Release IP harness from lower center IP carrier
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    Note
    6x clips
  19. Release IP harness at upper center IP carrier
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    Note
    3x clips
  20. Release IP harness from LH center IP carrier
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    Note
    3x clips
  21. Disconnect steering column control module assembly connector
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    Note
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  22. Release IP harness from J12 x035 Dash connector at left body controller and connector x947F
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    Note
    4x clips, 2x connector, Release lock then remove
  23. Release IP cowl link
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    Note
    2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box
  24. Remove IP harness from vehicle
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    Note
    Maneuver RH harness underneath IP cowl link, Maneuver LH harness up and over steering column
  25. Install IP harness into vehicle
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    Note
    Maneuver RH harness underneath IP cowl link down into passenger footwell, Maneuver LH harness up and over steering column down into driver footwell
  26. Secure IP cowl link
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    Note
    2x bolts, 10mm, 6 Nm, 2x datums
  27. Secure IP harness to J12 x035 Dash connector at left body controller and connector x947F
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    Note
    4x clips, 2x connector
  28. Connect steering column control module assembly connector
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    Note
    1x connector, Perform push-pull-push to make sure connector is seated properly
  29. Secure IP harness to LH center IP carrier
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    Note
    3x clips
  30. Secure IP harness at upper center IP carrier
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    Note
    3x clips
  31. Secure IP harness to lower center IP carrier
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    Note
    6x clips
  32. Secure IP harness connectors at LH side of car computer gaming board
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    Note
    5x connectors
  33. Install connector to gaming MCU
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    Note
    1x connector, Confirm connector locked into socket
  34. Secure IP harness from RH IP carrier
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    Note
    4x clips
  35. Secure IP harness to J12 x055 Dash connector at right body controller
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    Note
    2x clips, 1x connector
  36. Secure IP harness to center IP carrier
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    Note
    2x clips, Maneuver IP harness behind both center display brackets into position
  37. Secure IP harness at LH and RH center display brackets
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    Note
    4x clips
  38. Secure lower instrument panel assembly
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    Note
    3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step
  39. Install lower shroud to steering column
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    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum
  40. Align the clips and datums then press downward to install upper shroud onto lower shroud
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    Note
    6x clips, 4x datums
  41. Install steering wheel
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    Note
    Note that the steering wheel is splined to the column and can only be installed in the correct position
  42. Install bolt securing steering wheel to steering column
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    Note
    1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
  43. Secure steering wheel connector
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    Note
    1x connector
  44. Connect driver air bag assembly connector
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    Note
    1x connector, 2x tabs
  45. Install driver air bag assembly to yoke steering wheel
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    Note
    2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
  46. Install driver IP air vent duct
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    Note
    1x rivets, 1x connector, Slide inboard and into HVAC unit assembly
  47. Install the instrument panel sub-assembly and all other parts that were removed for access. See Sub Assembly - Instrument Panel (Remove and Install).
  48. Install the center console. See Center Console Assembly (Remove and Replace).
  49. Adjust steering column back to original position
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    Note
    Via UI>Controls>Steering, Use left steering wheel scroll wheel to adjust steering column