20/06/2023 11:03:30

Harness - Body - RH (Remove and Replace)

Correction code 17100902 2.76 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open all four doors
Lower all four windows
Set air suspension ride height to “Very High”

Note
Using center display > Controls > Suspension > ''Very High''
Open hood

Note
Via Center Display > Controls > Frunk Open
Open liftgate through UI

Note
Using center display touchscreen > Quick Controls > Trunk Open
Move LH front seat forward
Remove RH front floor mat
Move RH front seat forward
Use a flathead screwdriver to rotate the lock mechanism on the front seat belt linkage counterclockwise to release it from the pretensioner, and then slide the linkage off the pretensioner and set it aside.

CAUTION
DO NOT rotate clockwise to avoid damage to the mechanism.

Note
The linkage design may vary, but will function the same.

Note
The lock screw will remain in the horizontal position when released.

Note
A light audible click will be heard when the linkage is released.
Remove bolts securing rear of RH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Move RH front seat backward
Remove bolts securing front of RH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Adjust position of RH front seat for easy removal

Note
Move seat to middle of track at most upright position with seat fully up off floor
Fold 40 seat into down position

Note
If seat cushion is not present, protect the seat as required
Power off vehicle from center display

Note
Via Controls > Safety & Security > Power Off
Remove rear underhood apron

Note
8x clips
Disconnect LV battery connector and First Responder Loop

Note
2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
Position RH seat to gain access below seat bottom and disconnect body harness from seat controller

Note
2x connectors, 1x clip, Release red locking tab on black connector
Remove RH front seat from vehicle

Note
Recommend assistance, Use caution to not damage other components
Remove RH first row seat risers from cabin floor

Note
2x risers, 2x clips per riser
Remove RH footwell cover

Note
3x magnets, 1x connector
Remove fasteners securing RH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Discard after removal
Remove RH knee air bag assembly from vehicle

Note
2x connectors, 6x tabs, 1x clip, Release 2x locking tab on airbag connector
Remove RH console side carpet

Note
11x clips
Remove RH IP end cap

Note
4x clips
Remove RH mid A-pillar trim

Note
1x clip, 2x tabs
Remove RH lower A-pillar trim

Note
7x clips
Remove RH sun visor bracket cover

Note
4x clips, Extending the sun visor may allow for extra working room
Remove RH sun visor fastener

Note
1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
Remove RH sun visor from headliner area
Disconnect RH sun visor connector

Note
1x connector
Release rear view mirror lower cover

Note
4x tabs, Press inward on the sides of the cover and pull the bottom edge downward to release
Disconnect rear view mirror connector

Note
1x connector
Remove rear view mirror

Note
Rotate mirror to release
Remove upper rear view mirror cover

Note
4x clips, 3x connectors, Carefully pull down on upper rear view mirror cover to release from clips
Release harness connector for fan

Note
1x connector
Disconnect harness connector for camera heater grid

Note
1x connector, 3x harness guides
Disconnect harness connector for GPS/GNSS antenna

Note
1x connector
Remove the glare shield assembly from windshield

Note
2x bolts, T10, 1 Nm, 2x guide tabs
Remove harnesses from triple camera mounting plate

Note
2x harness guides
Remove screws securing mounting plate to windshield

Note
4x screws, T10, 0.8 Nm, Allow camera to hang by harness
Disconnect camera harness connectors and remove from vehicle

Note
2x connectors
Remove LH side bolster trim

Note
1x clip, 1x tab, Start by releasing upper portion
Remove RH side bolster trim

Note
1x clip, 1x tab, Start by releasing upper portion
Remove 2nd row seat cushion assembly

Note
2x clips, 2x connectors, Disengage locking clips and lift up on seat cushion, Release connections, If 2nd row seats are folded down then fold up for time being
Disconnect 2nd row 40 seat back harness connector

Note
1x connector
Remove parcel shelf
Remove trunk load floor
Remove the trunk sill panel

Note
6x clips, 4x guides_x000A_Corners or bottom edge are good grabbing points for removal. Can use plastic trim tool or just your hands.
Remove RH trunk bracket assembly

Note
3x clips, 1 datum, Pull bracket straight up
Remove rear trunk floor
Remove rear wall trim

Note
4x push clips, 2x datums
Remove RH lower C-pillar trim

Note
9x clips
Remove RH mid C-pillar trim

Note
3x clips
Release RH upper C-pillar trim and move aside

Note
7x clips
Release clips securing RH trunk side trim and remove

Note
3x push clips, 1x connector
Remove RH C-pillar Mid and Lower BIW Bracket

Note
3x clips
Remove RH lower C-pillar support bracket

Note
3x clips
Release RH tail lamp connector

Note
1x connector, Release red locking tab
Disconnect subwoofer assembly

Note
1x connector
Remove subwoofer from RH rear body

Note
3x bolts, 10mm, 10 Nm
Disconnect external amplifier

Note
3x connectors
Disconnect RH 2nd row seat retractor

Note
1x connector
Remove closeout panel for RH rear door latch assembly

Note
1x cover
Disconnect RH rear door latch

Note
1x connector, Release locking tab upward
Release connectors for the center seat belt buckle

Note
2x connectors
Release harness for the center seat belt buckle

Note
3x clips
Disconnect RH body harness from LH body harness under 2nd row cushion

Note
2x connectors, Release red locking tab
Remove RH lower B-pillar

Note
6x clips, 2x datums, Release from upper trim and body
Remove RH upper B-pillar

Note
7x clips, Release clips and route seatbelt through B-pillar, Be cautious not to separate the upper B-pillar, There are plastic welds near the center of trim holding upper and lower portion together
Remove RH B-Pillar applique cover

Note
2x clips, 2x tabs, Use a plastic trim tool to release upper clips then slide downwards to release from bottom tabs secured to B-Pillar applique
Release RH B-Pillar seals from applique
Remove bolts securing RH B-Pillar applique

Note
2x bolts, T25, 4 Nm
Pull down to release RH applique from upper clips

Note
Use caution as camera harness does not have much slack
Remove RH B-Pillar applique

Note
2x connectors, Hold LH applique away from body and carefully disconnect camera harness connectors, then remove applique
Release RH rear door harness from RH body harness

Note
1x connector, Access through hole in lower B-pillar body
Disconnect the RH B pillar retractor connectors

Note
2x connectors
Disconnect RH B-pillar crash accelerometer sensor

Note
1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
Release B-pillar branch of RH body harness from body

Note
5x clips
Push open RH coat hook
Pry open RH coat hook screw cover

Note
2x tabs
Remove RH coat hook screw

Note
1x screw, T25, 2.5 Nm
Remove bolt securing RH rear of headliner to body

Note
1x bolt, 10mm, 3 Nm, Bolt located at RH rear corner of headliner
Partially release headliner from RH side body

Note
14x clips, 1x hooks, Headliner will be supported by 4x tethers when released, Push upward and inward to release hooks on the coat hook assemblies from the body
Disconnect RH curtain airbag

Note
1x connector, Pull back on tab to release connector from LH side curtain air bag
Release RH body harness from upper C-pillar body

Note
6x clips
Disconnect RH body harness at upper RH rear body

Note
1x connector
Release tether clips from RH roof body

Note
3x tether clips, This will assist with headliner installation later, A good tool to release these clips is available for purchase via eProcurment in the Grainger punchout catalog, Item #2ZPP2 - GearWrench Push Pin Pliers
Disconnect security controller

Note
1x connector
Disconnect interior radar assembly

Note
1x connector, Release red locking tab then depress black tab to remove
Disconnect LH MIMO antenna

Note
2x connectors, Rotate coaxial cable for access to depress locking tabs
Disconnect RH MIMO antenna

Note
2x connectors, Rotate coaxial cable for access to depress locking tabs
Release RH main body harness from underneath headliner

Note
4x harness clips
Release RH main body harness from RH upper A-pillar

Note
1x clip, 4x tabs
Disconnect heated wiper area connector and tape to windshield, if equipped

Note
1x connector
Fold RH front cabin carpet aside for access
Disconnect RH body harness from LH body harness under RH front carpet

Note
3x connectors, Release red locking tabs
Release RH body harness from body under RH front carpet

Note
1x clip
Release harness from RH footrest panel

Note
1x clip
Remove RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
Release connector to gaming MCU

Note
1x connector, Depress lock on underside of connector before pulling out of socket, Possible damage to PCBA may occur if removed without releasing lock first
Release connector to connectivity module

Note
1x connector, Move release lock rearward before removal
Release connections at LH side of entertainment motherboard

Note
6x connectors, Release locks on connectors before removal
Release connections at LH side of AP motherboard

Note
7x connectors, Release locks on connectors before removal
Release connectors at RH side of entertainment motherboard

Note
6x connectors, Release locks on connectors before removal
Disconnect RH body harness from LH body harness under RH front footwell

Note
1x connector
Release car computer branch of RH body harness from body

Note
2x clips
Disconnect X054 Body 4 connector

Note
1x connector
Disconnect J6/J7 X060A/B Body 5 connector

Note
1x connector, Release lock then remove
Disconnect J4 Body connector

Note
1x connector
Disconnect J2 X050 Body connector

Note
1x connector, Release lock then remove
Disconnect J9 X050 Frunk connector

Note
1x connector,
Disconnect J3 X051 Body 2 connector

Note
1x connector, Release lock then remove
Disconnect J8 X062 Body 6 connector

Note
1x connector, Release lock then remove
Disconnect J14 X056 Power connector

Note
1x connector, Release lock then remove
Disconnect harness connectors

Note
2x connectors, Release lock then remove
Disconnect J12 Dash connector

Note
1x connector, Release lock then remove
Disconnect J10 Door Connector

Note
1x connector
Disconnect J11 Door connector

Note
1x connector
Release RH harness bracket from body

Note
2x clips
Remove front RH body harness ground from body

Note
1x bolt, 10mm, 9 Nm
Release remaining harness clips securing RH body harness at lower A pillar

Note
3x clips
Release RH body harness branch from under 2nd row cushion body

Note
3x fir tree clips
Release RH body harness from RH rear body of vehicle

Note
12x clips, 1x bolt, 10mm, 9 Nm
Remove push clips securing RH rear wheel arch liner to fascia and move to the side for access

Note
4x push clips
Remove screw securing rear fascia to RH fender bracket

Note
1x screw, T25, 5 Nm, Flex liner against tire
Release RH rear fascia edge from fender bracket

Note
If required, protect with a towel to prevent marring
Partially release diffuser at the RH rear

Note
4x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
Disconnect RH body harness connectors to rear fascia and chassis harness

Note
2x locking connectors, Disengage red locking tabs, Release connectors, If it is required release connectors from clip and remove clips afterwards
Release RH body harness underside of vehicle and push through into the cabin area

Note
4x clips
Release RH body harness from RH sill and remove from vehicle

Note
9x clips
Install RH body harness and secure to RH sill

Note
9x clips, Loosely route other branches throughout vehicle
Install RH body harness from underside of vehicle and seat grommet

Note
4x clips, Secure grommet
Secure RH body harness connectors to rear fascia and chassis harness

Note
2x locking connectors, Engage red locking tabs, Secure connectors
Secure the partially released diffuser at the RH rear

Note
4x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
Secure RH rear fascia edge onto body
Install bolt securing rear fascia to RH fender bracket

Note
1x bolt, T25, 5 Nm
Install push clips securing RH rear wheel arch liner to fascia

Note
4x push clips
Secure RH body harness onto RH rear body of vehicle

Note
12x clips, 1x bolt, 10mm, 9 Nm
Secure RH body harness branch to body under 2nd row cushion

Note
3x fir tree clips
Install harness clips securing RH body harness at lower A-pillar

Note
3x clips
Install front RH body harness ground to body

Note
1x bolt, 10mm, 9 Nm
Secure LH harness bracket onto body

Note
2x clips
Connect J11 Door connector

Note
1x connector
Connect J10 Door Connector

Note
1x connector
Connect J12 Dash connector

Note
1x connector, Fully seat connector then engage lock
Connect harness connectors

Note
2x connectors, Fully seat connector then engage lock
Connect J14 X056 Power connector

Note
1x connector, Fully seat connector then engage lock
Connect J8 X062 Body 6 connector

Note
1x connector, Fully seat connector then engage lock
Connect J3 X051 Body 2 connector

Note
1x connector, Fully seat connector then engage lock
Connect J9 X050 Frunk connector

Note
1x connector
Connect J2 X050 Body connector

Note
1x connector, Fully seat connector then engage lock
Connect J4 Body connector

Note
1x connector
Connect J6/J7 X060A/B Body 5 connector

Note
1x connector, Fully seat connector then engage lock
Connect X054 Body 4 connector

Note
1x connector
Secure car computer branch of RH body harness to body

Note
2x clips
Connect RH body harness to LH body harness under RH front footwell

Note
1x connector
Install connectors at RH side of entertainment motherboard

Note
6x connectors
Install connections at LH side of AP motherboard

Note
7x connectors
Install connections at LH side of entertainment motherboard

Note
6x connectors
Install connector to connectivity module

Note
1x connector, Slide lock underneath connector
Install connector to gaming MCU

Note
1x connector, Confirm connector locked into socket
Install RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
Secure harness to RH footrest panel

Note
1x clip
Secure RH body harness to body under RH front carpet

Note
1x clip
Connect RH body harness to LH body harness under RH front carpet

Note
3x connectors, Release red locking tabs
Fold RH main carpet back into place
Connect heated wiper area connector

Note
1x connector
Secure RH main body harness to RH upper A-pillar

Note
1x clip, 4x tabs
Secure RH main body harness to body underneath headliner

Note
4x harness clips
Connect LH MIMO antenna

Note
2x connectors, Engage locking tabs
Connect interior radar assembly

Note
1x connector, Secure red locking tab
Connect security controller

Note
1x connector
Connect RH body harness at upper RH rear body

Note
1x connector
Install RH body harness from upper C-pillar body

Note
6x clips
Connect RH curtain airbag

Note
1x connector
Connect RH MIMO antenna

Note
2x connectors, Secure locking tabs
Secure RH tether clips to headliner

Note
Listen for audible click when seated properly
Release RH coat hook bracket from body

Note
1x bolt, T20, 1 Nm, 1x clip, Release bolt and tether and then release clip from body
Secure RH coat hook bracket to headliner

Note
1x bolt, T20, 1 Nm, 3x tabs, Secure bolt and tether to bracket, Pivot bracket onto headliner tabs
Install RH coat hook screw

Note
1x screw, T25, 2.5 Nm
Close RH coat hook screw cover

Note
2x tabs
Push RH coat hook closed
Install partially release headliner to RH side body

Note
14x clips, 1x hooks, Install rear clips, front clips then side clips for best results
Install bolt securing RH rear of headliner to body

Note
1x bolt, 10mm, 3 Nm, Bolt located at RH rear corner of headliner
Secure B-pillar branch of RH body harness to body

Note
5x clips
Connect RH B-pillar crash accelerometer sensor

Note
1x connector, Secure red locking tab
Connect the RH B pillar retractor connectors

Note
2x connectors
Secure RH rear door harness to RH body harness

Note
1x connector, Access through hole in lower B-pillar body
Connect camera and install LH side applique

Note
2x connectors, Slide applique up into clips and align to mounting holes for installation
Install bolts securing RH B-Pillar applique

Note
2x bolts, T25, 4 Nm
Secure RH B-Pillar seals to applique

Note
Use P-80 emulsion grease to assist with seal installation
Install RH B-Pillar applique cover

Note
2x clips, 2x tabs, Make sure all clips are fully seated, Secure bottom tabs onto LH B-Pillar applique then engage the upper clips
Install RH upper B-pillar

Note
7x clips, Route seatbelt through B-pillar, Replace any damaged or missing clips
Install RH lower B-pillar

Note
6x clips, 2x datums, Align datums then engage all clips Replace any damaged or missing clips
Secure harness for the center seat belt buckle

Note
3x clips
Secure connectors for center seat belt buckle

Note
2x connectors
Connect RH body harness from LH body harness under 2nd row cushion

Note
2x connectors, Secure red locking tab
Connect RH rear door latch

Note
1x connector, Secure locking tab pushing downward
Install closeout panel for RH rear door latch assembly

Note
1x cover
Connect RH 2nd row seat retractor

Note
1x connector
Connect external amplifier

Note
3x connectors
Install subwoofer to RH rear body

Note
3x bolts, 10mm, 10 Nm
Connect subwoofer assembly

Note
1x connector
Secure RH tail lamp connector

Note
1x connector, Secure red locking tab
Install RH lower C-pillar support bracket

Note
3x clips
Install RH C-pillar Mid and Lower BIW Bracket

Note
3x clips
Install RH trunk side trim and secure clips

Note
3x push clips, 1x connection
Install RH upper C-pillar trim

Note
7x clips, Replace any damaged clips
Install RH mid C-pillar trim

Note
3x clips, Replace any damaged clips
Install RH lower C-pillar trim

Note
9x clips
Install rear wall trim

Note
4x push clips, 2x datums
Install RH trunk bracket assembly

Note
3x clips, 1 datum
Install trunk sill panel

Note
6x clips, 4x guides
Install trunk load floor
Install parcel shelf
Connect 2nd row 40 seat back harness connector

Note
1x connector
Install 2nd row seat cushion assembly

Note
2x clips, 2x connectors, Secure connections and slide seat belt buckles through seat cushion, Engage clips
Install LH side bolster trim

Note
1x clip, 1x tab, Replace clip if damaged, Hook bottom portion and then secure the top
Install RH side bolster trim

Note
1x clip, 1x tab, Replace clip if damaged, Hook bottom portion and then secure the top
Clean the inside surface of the windshield with glass cleaner
Connect the triple camera

Note
2x connectors
Install the screws that secure the triple cam plate to mounting plate

Note
4x screws, T10, 0.8 Nm, Make sure the wire harness is routed correctly
Install harnesses to triple camera mounting plate

Note
2x harness guides
Install glare shield assembly to windshield

Note
2x bolts, T10, 1 Nm, 2x guide tabs
Connect camera heater grid connector

Note
1x connector, 3x harness guides
Connect harness connector for GPS/GNSS antenna

Note
1x connector
Secure harness connector for fan

Note
1x connector
Install upper rear view mirror cover

Note
4x clips, 3x connectors, Ensure the rear view mirror harness is routed so that it hangs freely on the outside and is not pinched between the cover and glare shield assembly
Install rear view mirror

Note
Install the rear view mirror by turning mirror counter clockwise until mirror is secured
Connect rear view mirror connector

Note
1x connector, Connect rear view mirror connector and tuck harness slack along the arm
Install tether onto rear view mirror lower cover

Note
2x tabs, Guide tabs through anchor on rear view mirror lower cover
Install rear view mirror lower cover

Note
4x tabs, Install the tabs closest to the rearview mirror assembly and push the cover up to secure
Connect RH sunvisor connector

Note
1x connector
Install RH sun visor into headliner area

Note
Fold sun visor to the closed and folded down position, but do not latch in place
Install RH sun visor fastener

Note
1x screw, T25, 3.5 Nm
Install RH sun visor bracket cover

Note
4x clips
Install RH mid A-pillar trim

Note
1x clip, 2x tabs, Verify weather seal is seated properly
Install RH lower A-pillar trim

Note
7x clips, Verify weather seal is seated properly
Install RH console side carpet

Note
11x clips
Install RH knee air bag assembly into vehicle

Note
2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
Install fasteners securing RH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Install new fasteners
Install RH footwell cover

Note
3x magnets, 1x connectors
Install RH first row seat risers to cabin floor

Note
2x risers, 2x clips per riser
Install RH front seat into vehicle

Note
Recommend Assistance, If seat is being replaced take note of OCS module revision, as this will determine the way firmware is installed to vehicle. Be cautious to avoid damage to surrounding components while lifting the seat into the vehicle.
Position chair to gain access below seat bottom and connect RH side body harness to seat controller

Note
2x connectors, 1x clip, Engage red locking tab on black connector
Connect First Responder Loop and LV battery connector

Note
2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
Install rear underhood apron

Note
8x clips
Close hood

Note
Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
Install the front seat belt linkage to the pretensioner:
1. Make sure the lock screw is in the horizontal position. If the lock screw is not in the horizontal position, follow the release instructions to unlock it.
2. Verify there are no twists in the seat belt from the upper B-pillar trim to the pretensioner.
3. Install the linkage onto the pretensioner cable.
  
  Note
  An audible click will be heard.
  
  Note
  The lock screw will rotate back to the locked position.
4. Perform a firm pull test on the seat belt with at least 15 pounds of force.
Install bolts securing both RH front seat front tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move RH front seat forward
Install bolts securing RH front seat rear tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move RH front seat to original position
Install RH front floor mat
Fold 40 seat into vertical position

Note
Remove seat cushion protection
Move LH front seat to original position
Close liftgate
Raise all four windows
Close all four doors

Model S Service Manual

Harness - Body - RH (Remove and Replace)

Figure 1

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Figure 3