2025-04-22

Control Arm - Upper - Front - LH (2025+) (Remove and Replace)

Correction code New NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
This procedure describes work that is specific to 2025+ Model S.
  1. Open LH front door
  2. Lower LH front window
  3. Press brake pedal to turn on drive rails
  4. Set air suspension ride height to “Medium”
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    Note
    Using center display, Controls > Suspension > ''Medium''
  5. Open hood
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    Note
    Select Controls > Frunk Open
  6. Raise and support vehicle
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    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
  7. Remove rear underhood apron
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    Note
    8x clips
  8. Power off vehicle from center display
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    Note
    Via Controls > Safety & Security > Power Off
  9. Disconnect LV battery connector and First Responder Loop
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  10. Remove LH underhood apron
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    Note
    10x clips
  11. Remove RH underhood apron
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    Note
    10x clips
  12. Release LH wiper arm hose nozzle
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    Note
    1x hose
  13. Remove LH wiper arm nut cover
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    Note
    1x cover
  14. Remove LH wiper arm nut and release assembly
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    Note
    1x nut, 15mm, 26 Nm
  15. Release RH wiper arm hose nozzle
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    Note
    1x hose
  16. Remove RH wiper arm nut cover
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    Note
    1x cover
  17. Remove RH wiper arm nut and release assembly
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    Note
    1x nut, 15mm, 26 Nm
  18. Release washer hose nozzle by LH shock tower cover
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    Note
    1x hose, 3x clips
  19. Remove LH shock tower cover
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    Note
    3x push clips, 1x fir tree clip
  20. Remove RH shock tower cover
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    Note
    3x push clips, 1x fir tree clip
  21. Remove wiper cowl screen panel
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    Note
    4x push clips, 2x end tabs
  22. Remove fasteners securing LH V-brace and remove assembly
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    Note
    3x bolts, 13mm, 18 Nm, 1x nut, 10mm, 9 Nm
  23. Release battery controller ground cable
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    Note
    1x bolt, E10 5-lobe, 9 Nm
  24. Release harness clip from battery controller
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    Note
    1x fir tree clip
  25. Remove fasteners securing battery controller and tilt controller for access
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    Note
    1x bolt, 10mm, 10 Nm, 1x nut, 10mm, 10 Nm
  26. Release top J4 connection from battery controller
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    Note
    1x locking connector, Slide mechanism outwards to release
  27. Release middle J5 connection from battery controller
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    Note
    1x locking connector, Push in locking tab and lift lever to release
  28. Release side J3 connection from battery controller
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    Note
    1x locking connector, Slide mechanism outwards to release
  29. Release middle J2 connection from battery controller
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    Note
    1x locking connector, Slide red locking tab outwards and release
  30. Release side J1 connection from battery controller
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    Note
    1x locking connector, Slide red locking tab outwards and release
  31. Remove battery controller from vehicle
  32. Loosen LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  33. Raise vehicle fully and lower onto locks
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side. Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground. Always lower the lift arms onto the locks after raising the vehicle
  34. Remove LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  35. Remove wheel speed sensor FUCA bracket and set aside
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    Note
    1x bolt, 10mm, 5 Nm
  36. Disconnect the ride height sensor from the upper control arm, if equipped
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    Note
    1x nut, 10mm, 7 Nm
  37. Remove nut securing LH knuckle to upper control arm ball joint
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    Note
    1x nut, 15mm, 1x bolt, T50, 60 Nm, Hold the bolt in place to prevent turning while removing the nut, Discard nut after removal
  38. Disconnect the LH knuckle from the upper control arm
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    Note
    1x bolt, T50, While holding the upper control arm to the ball joint slide the bolt out of the top of the knuckle, this will release the knuckle from the upper control arm ball joint, Support the knuckle as ball joint is released
  39. Lower vehicle until tires are touching ground
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  40. Remove bolts securing LH front upper control arm to body
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    Note
    2x bolts, 15mm, 68 Nm
  41. Remove front LH upper control from vehicle
  42. Install LH front upper control arm into vehicle
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    Note
    2x bolts, 15mm, 68 Nm, Hand tighten
  43. Raise vehicle fully and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground, Always lower the lift arms onto the locks after raising the vehicle
  44. Install upper control arm ball joint to LH front knuckle assembly
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    Note
    1x patch nut, 15mm, 1x bolt, T50, 60 Nm, Install new nut
  45. Install the front LH ride height sensor
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    Note
    1x nut, 10mm, 7 Nm, Use a 9mm wrench to counter hold the ball joint pin while loosening or tightening the lock nut
  46. Install wheel speed sensor FUCA bracket
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    Note
    1x bolt, 10mm, 5 Nm
  47. Install LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  48. Lower vehicle until tires are touching ground
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  49. Torque LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  50. Remove vehicle from lift
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    Note
    Lower lift arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  51. Torque the upper control arm bolts
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    Note
    2x bolts, 15mm, 68 Nm
  52. Position battery controller into vehicle
  53. Secure side J1 connection onto battery controller
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    Note
    1x locking connector, Engage red locking tab
  54. Secure middle J2 connection onto battery controller
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    Note
    1x locking connector, Engage red locking tab
  55. Secure side J3 connection onto battery controller
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    Note
    1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
  56. Secure middle J5 connection onto battery controller
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    Note
    1x locking connector, Verify lever is fully opened, Seat connector and lever will begin to engage
  57. Secure top J4 connection onto battery controller
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    Note
    1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
  58. Secure harness clip onto battery controller
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    Note
    1x clip
  59. Secure battery controller ground cable
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    Note
    1x bolt, 10mm or E10 5-lobe, 9 Nm
  60. Position battery controller forward and install fasteners
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    Note
    1x bolt, 10mm, 10 Nm, 1x nut 10mm, 10 Nm
  61. Install fasteners securing LH V-brace and secure
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    Note
    3x bolts, 13mm, 18 Nm, 1x nut, 10mm, 9 Nm
  62. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  63. Install RH wiper arm assembly and secure nut
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    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  64. Install RH wiper arm nut cover
  65. Secure RH wiper arm washer nozzle
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    Note
    1x hose, Hose is routed below the arm
  66. Install LH wiper arm assembly and secure nut
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    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  67. Install LH wiper arm nut cover
  68. Secure LH wiper arm washer nozzle
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    Note
    1x hose, Hose is routed below the arm
  69. Install RH shock tower cover
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    Note
    3x push clip, 1x fir tree clip
  70. Install LH shock tower cover
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    Note
    3x push clip, 1x fir tree clip
  71. Secure washer hose nozzle by LH shock tower cover
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    Note
    1x hose, 3x clips
  72. Connect First Responder Loop and LV battery connector
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    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  73. Install RH underhood apron
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    Note
    10x clips
  74. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  75. Install rear underhood apron
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    Note
    8x clips
  76. Close hood
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    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  77. Remove vehicle from lift
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    Note
    Lower lift arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  78. Raise LH front window
  79. Close LH front door
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    Note
    Close doors
  80. Review wheel alignment requirements and add correction code as needed
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    Note
    https://service.tesla.com/docs/ModelS/ServiceManual/Palladium/en-us/GUID-61BB651B-8437-4563-8844-E9E2825BD1AB.html