A/C Line - Supermanifold to Compressor (Remove and Replace)
Correction code 18201902 1.56 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
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Connect A/C machine to power and switch on
NoteTouch time only, Machine will run various background tasks, Wait until Main Menu comes up before continuing
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Skip the following panels when prompted
NoteUse selections indicated in pictures
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Perform hose flush
NoteTouch time only, Connect couplers to machine, Open couplers by turning clockwise, Using Main Menu > Next > Menu > Flush hoses > Verify hose connection, Machine will chime once process is complete
- Open LH front door
- Lower LH front window
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Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
NoteOpen Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, For local connection issues with Toolbox 3 refer to article #43695, Media converter box is powered by laptop using USB, Ethernet connection will provide communication
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Select ‘Actions’ tab and search for ‘Refrigerant’
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Select "PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTSearch for routine in ToolboxStart Thermal Fluid Fill/Drain (Refrigerant only)Thermal / Refrigerant System - Start Refrigerant Fill/DrainThermal / Actions - Start Refrigerant Fill/Drain ", click "Run", and allow
routine to complete
NoteSelect "x" at the top right of the window to close once complete, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again, Verify EXV positions are open via Garage > Vitals > HP > Refrigerant Loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED
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Open hood
NoteUsing center display touchscreen > Quick Controls > Frunk Open
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Power off vehicle from center display
NoteVia Controls > Safety & Security > Power Off
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Remove rear underhood apron
Note8x clips
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Remove LH underhood apron
Note10x clips
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Remove RH underhood apron
Note10x clips
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Remove front underhood apron
Note7x clips
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Remove frunk access panel
Note3x clips, 3x hooks, 1x connector
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Remove frunk carpet
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Remove frunk assembly
Note4x bolts, 10mm, 5 Nm
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Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release gray locking tab, Pull black connector lock outwards to release connection
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Remove caps from low side and high side AC ports
Note2x caps
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Connect hoses to vehicle and perform A/C recovery
NoteConnect couplers to vehicle, Open couplers by turning clockwise, Using Main Menu > Recover > Verify hose connection, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
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Remove nut securing supermanifold to compressor suction line to compressor and remove line
Note1x nut, 13mm, 22 Nm
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Remove nut securing supermanifold to compressor discharge line to compressor and remove line
Note1x nut, 13mm, 22 Nm
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Remove bolt on supermanifold to compressor AC line from supermanifold
Note1x bolt, 13mm, 22 Nm
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Remove AC manifold line from Supermanifold and remove AC manifold line assembly out of the vehicle
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Install supermanifold to compressor AC line onto supermanifold
Note1x bolt, 13mm, 22 Nm, Hand start bolt to prevent stripped threads
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Install supermanifold to compressor discharge line to compressor
Note1x nut, 13mm, 22 Nm
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Install supermanifold to compressor suction line to compressor
Note1x nut, 13mm, 22 Nm
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Perform AC vacuum and run leak test
NoteSet vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
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Perform AC recharge
NoteEnter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
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Connect First Responder Loop and LV battery connector
Note2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage gray locking tab when fully seated
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Re-establish vehicle connection to Toolbox 3
NoteOpen Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
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Select "Actions/Autodiag" and search for "Stop Thermal"
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Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
NoteSelect ‘X’ at top right of window to close once complete
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Select "Actions/Autodiag" and search for "Commissioning"
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Select TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGSearch for routine in ToolboxHeat Pump Thermal System CommissioningThermal / Refrigerant System - Run Heat Pump Commissioninghv / Front Drive Inverter Replacement - Heatpump commissioning, click Run and allow routine to complete
NoteIf this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete
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Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
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Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
NoteDisconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
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Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
NoteRemove low side coupler from vehicle, Turn vehicle off, Verify Hose Equalize settings, Machine will chime once process is complete
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Install caps onto AC ports
Note2x caps
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Install frunk assembly
Note4x bolts, 10mm, 5 Nm
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Install frunk carpet
NoteVerify carpet is properly seated under the seal
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Install frunk access panel
Note3x clips, 3x hooks, 1x connector
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Install front underhood apron
Note7x clips
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Install RH underhood apron
Note10x clips
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Install LH underhood apron
Note10x clips
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Install rear underhood apron
Note8x clips
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Close hood
NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
- Raise LH front window
- Close LH front door