06/11/2024 03:10:58

Harness - Main Front (EMEA) (Remove and Replace)

Correction code 17100732 7.20 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Note
This procedure is for the Global Refresh version of this part. The procedure for the Original version of this part is here: Harness - Main Front (Remove and Replace).
  1. Connect A/C machine to power and switch on
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    Note
    Touch time only, Machine will run various background tasks, Wait until Main Menu comes up before continuing
  2. Skip the following panels when prompted
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    Note
    Use selections indicated in pictures
  3. Perform hose flush
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    Note
    Touch time only, Connect couplers to machine, Open couplers by turning clockwise, Using Main Menu > Next > Menu > Flush hoses > Verify hose connection, Machine will chime once process is complete
  4. Open LH front door
  5. Lower LH and RH front windows
  6. Using center display, place wipers into "Service Mode"
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    Note
    via Controls > Service > Wiper Service Mode
  7. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTvia Toolbox: (link)
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    Note
    Select "x" at the top right of the window to close once complete, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again, Verify EXV positions are open via Garage > Vitals > HP > Refrigerant Loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED
  8. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Install).
  9. Remove caps from low side and high side AC ports
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    Note
    2x caps
  10. Verify Thermal Fill Drain then connect hoses to vehicle and perform A/C recovery
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    Note
    First verify indicator displays green and vehicle is ready to be reclaimed, Connect couplers to vehicle, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level), Open couplers by turning clockwise, Using Main Menu > Recover > Verify hose connection, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  11. Raise and support vehicle
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    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
  12. Remove LH front wheel cap
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    Note
    Lift every other spoke at a time until cap is released from rim
  13. Remove RH front wheel cap
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    Note
    Lift every other spoke at a time until cap is released from rim
  14. Loosen RH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  15. Loosen LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  16. Move LH front seat backward
  17. Remove LH mid A-pillar trim
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    Note
    1x clip, 2x tabs
  18. Remove LH lower A-pillar trim
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    Note
    7x clips
  19. Remove LH footwell cover
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    Note
    1x connector, 2x magnets
  20. Remove LH front floor mat
  21. Remove LH console side carpet
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    Note
    11x clips
  22. Release LH HEPA assembly lower dash bolt
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    Note
    1x bolt, 10mm, 7Nm
  23. Open RH front door
  24. Move RH front seat backward
  25. Remove RH mid A-pillar trim
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    Note
    1x clip, 2x tabs
  26. Remove RH lower A-pillar trim
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    Note
    7x clips
  27. Remove RH footwell cover
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    Note
    3x magnets, 1x connector
  28. Remove RH front floor mat
  29. Remove RH console side carpet
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    Note
    11x clips
  30. Fold RH front cabin carpet aside for access
  31. Release harness from RH footrest panel
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    Note
    1x clip
  32. Remove RH footrest panel
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    Note
    2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
  33. Release RH HEPA assembly lower dash bolt
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    Note
    1x bolt, 10mm, 7Nm
  34. Release LH wiper arm hose nozzle
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    Note
    1x hose
  35. Remove LH wiper arm nut cover
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    Note
    1x cover
  36. Remove LH wiper arm nut and release assembly
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    Note
    1x nut, 15mm, 26 Nm
  37. Release RH wiper arm hose nozzle
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    Note
    1x hose
  38. Remove RH wiper arm nut cover
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    Note
    1x cover
  39. Remove RH wiper arm nut and release assembly
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    Note
    1x nut, 15mm, 26 Nm
  40. Release washer hose nozzle by LH shock tower cover
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    Note
    1x hose, 3x clips
  41. Remove LH shock tower cover
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    Note
    3x push clips, 1x fir tree clip
  42. Remove RH shock tower cover
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    Note
    3x push clips, 1x fir tree clip
  43. Remove wiper cowl screen panel
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    Note
    4x push clips, 2x end tabs
  44. Remove fasteners securing LH V-brace and remove assembly
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    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  45. Remove fasteners securing RH V-brace and remove assembly
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    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  46. Using center display, place wipers into "Service Mode"
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    Note
    via Controls > Service > Wiper Service Mode
  47. Power off vehicle from center display
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    Note
    Via Controls > Safety & Security > Power Off
  48. Disconnect LV battery connector and First Responder Loop
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  49. Remove wiper module
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    Note
    3x bolts, 10mm, 8 Nm, 1x connector, Rotate module forward and up to access connector, Observe LH wiper arm pivot during removal to avoid damage to windshield
  50. Release clip securing the supermanifold to battery pump supply hose from LV battery
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    Note
    1x clip
  51. Remove fasteners securing the LV battery and move aside
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    Note
    3x bolts, 10mm, 9 Nm, 2x datums, Take note of datums and carefully move assembly aside
  52. Disconnect air quality sensor harness
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    Note
    1x connector
  53. Remove HEPA filter assembly cover
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    Note
    2x tabs, 2x datums, 2x slots, , Be cautious and do not damage the mounting clips, Maneuver cover forward and up in front of V-brace cross member
  54. Remove HEPA filter
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    Note
    2x clips, Release clips, Pivot filter forward and out of housing
  55. Release V-brace crossmember
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    Note
    2x nuts, 10mm, 18 Nm
  56. Remove HEPA housing assembly
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    Note
    2x nuts, 10mm, 7 Nm, Rotate V-brace cross member forward to create access to HEPA assembly retaining nuts, Maneuver assembly forward and up out of vehicle
  57. Remove fasteners securing LH knee air bag assembly to vehicle
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    Note
    2x patch bolts, E10, 8 Nm, Discard after removal
  58. Remove the LH knee air bag assembly from vehicle
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    Note
    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
  59. Fold LH front cabin carpet aside for access
  60. Remove frunk harness ground from LH footwell area
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    Note
    1x nut, 10mm, 8 Nm
  61. Disconnect J14 X036 Power connector
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    Note
    1x connector, Release lock then remove
  62. Disconnect J9 X037 Frunk connector
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    Note
    1x connector
  63. Remove fasteners securing RH knee air bag assembly to vehicle
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    Note
    2x patch bolts, E10, 8 Nm, Discard after removal
  64. Remove RH knee air bag assembly from vehicle
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    Note
    2x connectors, 6x tabs, 1x clip, Release 2x locking tab on airbag connector
  65. Install coolant hose clamps to coldplate hoses
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    Note
    2x hoses, Place coolant absorbent material around the car computer
  66. Release coolant hoses from car computer coldplate assembly
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    Note
    2x spring locks, Install coolant plugs at both hoses and car computer
  67. Remove car computer supply hoses through the bulkhead
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    Note
    Remove coolant hose clamps from car computer supply hose, Ensure plugs are secure and leak free, Guide hoses between HVAC assembly and bulkhead
  68. Disconnect brown fakra connection from car computer
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    Note
    1x connector, X836
  69. Disconnect frunk connectors on RH side of car computer
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    Note
    5x connectors
  70. Release connectors at RH side of AP motherboard
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    Note
    3x connectors, Release locks on connectors before removal
  71. Release frunk harness from RH footwell area
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    Note
    2x clips
  72. Remove frunk harness ground from RH footwell area
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    Note
    1x nut, 10mm, 8 Nm
  73. Disconnect J14 X056 Power connector
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    Note
    1x connector, Release lock then remove
  74. Disconnect harness connectors
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    Note
    2x connectors, Release lock then remove
  75. Release harness connector clips from RH controller
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    Note
    2x clips
  76. Disconnect J9 X050 Frunk connector
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    Note
    1x connector,
  77. Release electrical connections from TASC 2.0 ECU
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    Note
    3x connectors
  78. Disconnect steering gear assembly connectors
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    Note
    2x connectors, Two-stage connectors, Slide red locking tab to unlock then depress connector release to disconnect
  79. Remove AC hoses from vehicle
  80. Remove Penta HVAC line from HVAC assembly
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    Note
    2x bolts, 13mm, 22 Nm
  81. Raise vehicle partially and lower onto locks
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    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  82. Remove RH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  83. Remove LH front wheel
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    Note
    5x nuts, 21mm, 175 Nm
  84. Remove LH front wheel liner
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    Note
    13x clips, 2x fan clips
  85. Remove LH front jounce hose bracket from body
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    Note
    1x bolt, 10mm, 8 Nm
  86. Disconnect LH front repeater
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    Note
    2x connectors
  87. Release LH repeater harness from body
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    Note
    1x clip
  88. Disconnect LH front ride height sensor
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    Note
    1x connector
  89. Disconnect LH side ground junction connector (G500)
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    Note
    1x connector, Release red locking tab, Depress black tab and rotate lever to release
  90. Disconnect LH Pedpro connection
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    Note
    1x connector
  91. Disconnect LH front accelerator sensor
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    Note
    1x connector, Release red locking tab
  92. Disconnect LH cooling fan module connector
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    Note
    1x connector, Disconnect this after coolant hoses are plugged to avoid coolant damaging connector
  93. Release horn high tone connection
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    Note
    1x locking connector, Release red locking tab
  94. Release horn low tone connection
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    Note
    1x locking connector, Release red locking tab
  95. Disconnect frunk harness from washer system
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    Note
    2x Connectors, 3x Fir tree Clips, Disconnect connectors then remove the Fir Tree clips
  96. Remove the RH front wheel liner
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    Note
    13x clips, Release clips, Remove from vehicle
  97. Remove RH front jounce bracket from body
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    Note
    1x bolt, 10mm, 8 Nm
  98. Disconnect RH front repeater
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    Note
    2x connectors
  99. Release RH repeater harness from body
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    Note
    1x clip
  100. Disconnect RH front ride height sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  101. Disconnect RH side ground junction connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab, Depress black tab and rotate lever to release
  102. Disconnect RH Pedpro connections
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    Note
    1x connector
  103. Disconnect RH cooling fan module connector
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    Note
    1x connector, Disconnect this after coolant hoses are plugged to avoid coolant damaging connector
  104. Release frunk harness from RH wheel well area
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    Note
    1x clip
  105. Release air compressor connections
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    Note
    2x connectors
  106. Release air suspension valve block connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  107. Release clips securing electrical harness to air compressor bracket
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    Note
    2x clips
  108. Disconnect RH front accelerator
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    Note
    1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
  109. Disconnect front fascia harness
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    Note
    2x connectors, Pull red tab to disengage lock then disconnect, Located behind RH wheel arch liner
  110. Release frunk harness from front end carrier
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    Note
    3x clips
  111. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  112. Remove clips securing front aero shield to valence and HV battery
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    Note
    3x push clips
  113. Remove bolts securing front aero shield and remove from vehicle
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    Note
    9x bolts, 10mm, 6 Nm
  114. Disconnect EPAS CAN connectors
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    Note
    2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
  115. Release frunk harness from subframe
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    Note
    3x clips, Route harness away from subframe
  116. Remove bolts securing front skid plate to body sill
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    Note
    2x bolts, 15mm, 30 Nm
  117. Remove bolts securing front skid plate to body casting
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    Note
    2x bolts, 15mm, 60 Nm
  118. Remove bolts securing front skid plate to front subframe and remove skid plate
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    Note
    4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
  119. Disconnect logic connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull red locking tab outwards and release connection
  120. Disconnect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull red locking tab outwards and release connection
  121. Release frunk harness from HV battery and body
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    Note
    2x clips
  122. Lower vehicle partially and set lift onto locks
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  123. Disconnect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage red locking tab and pull red tab outwards to release
  124. Disconnect FEM harness from RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  125. Release frunk harness from top RH side of front end carrier and crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  126. Release frunk harness from RH crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  127. Disconnect RH front damper harness from frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  128. Release damper harness connector from RH crash rail
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    Note
    1x clip
  129. Disconnect black connector on RH side of radiator along crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  130. Remove bolt securing RH side ground to RH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  131. Disconnect RH front wheel speed sensor from frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  132. Release frunk harness from frunk side of RH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  133. Release upper connections on the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Push in locking tabs and lift levers to release
  134. Release LH middle connection on the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Push in locking tab and lift lever to release
  135. Release RH middle connections on the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Slide locking mechanism outwards to release
  136. Release lower connections on the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Slide red locking tab outwards to release
  137. Remove bolt securing front controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  138. Remove bolts securing front controller
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    Note
    3x bolts, 10mm, 10 Nm
  139. Remove front controller from vehicle and release ground cable from multi system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locating tabs, 1x ground cable
  140. Disconnect module under vcright front
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, release red locking tab, then pull again
  141. Remove clips securing air suspension rear bundle to RH side of frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  142. Release RH front brake pipe from clips
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Do not bend pipe
  143. Release battery coolant temp sensor connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Disengage red locking tab and slide tab outwards to release connection
  144. Remove clip securing battery supply hose to RH side of frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  145. Release battery supply hose from battery coolant pump
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose clip, 2x plugs, Plug both ends
  146. Release battery coolant pump connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage red locking tab and slide tab outwards to release connection
  147. Release frunk harness from RH front of body
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  148. Release frunk harness from RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  149. Release grommet from RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  150. Maneuver frunk harness branch through RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Move aside for clearance
  151. Release branch routed to HV battery from below beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Follow hose downward to RH side body beam, Place clip prytool between clip and beam, Work clip out from bottom of beam, May need to slightly tap tool handle with hammer being cautious not to damage coolant hose
  152. Release frunk body harness from FDU harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Release locking tab
  153. Release clip securing frunk body harness to FDU LV harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  154. Release frunk harness from FDU assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  155. Disconnect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage red locking tab and pull red tab outwards to release
  156. Disconnect frunk harness from LH side FEM harness connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab
  157. Release frunk harness from top LH side of front end carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  158. Disconnect frunk harness from LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  159. Release LH front damper harness connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  160. Disconnect LH front wheel speed sensor from frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x clips
  161. Remove frunk harness ground from LH crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  162. Release frunk harness from LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  163. Release battery controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  164. Release harness clip from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  165. Remove fasteners securing battery controller and tilt controller for access
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 1x nut, 10mm, 10 Nm
  166. Release top J4 connection from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Slide mechanism outwards to release
  167. Release middle J5 connection from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Push in locking tab and lift lever to release
  168. Release side J3 connection from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Slide mechanism outwards to release
  169. Release middle J2 connection from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Slide red locking tab outwards and release
  170. Release side J1 connection from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Slide red locking tab outwards and release
  171. Release harness clip from battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  172. Remove battery controller from vehicle
  173. Release LV harness from multi system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm, 2x clips
  174. Disconnect brake fluid level sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  175. Disconnect brake booster ECU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab, then depress black tab and rotate lever to release
  176. Disconnect the hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab and rotate lever upward to remove
  177. Release grommet from LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  178. Maneuver frunk harness branch through LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Move aside for clearance
  179. Release frunk harness guide from bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  180. Release AC compressor HV harness clip from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  181. Disconnect AC compressor logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector
  182. Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  183. Remove AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  184. Release clip securing the coolant hose to the AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  185. Release PT coolant pump connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage red locking tab and slide tab outwards to release connection
  186. Remove PT coolant pump from AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide pump assembly away from compressor off lower bracket
  187. Release compressor bracket from multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam, Be cautious around the coolant hose and supermanifold harness, Place fender cover on fan housing and gently place AC compressor assembly down
  188. Remove FDU ground strap from body stud
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 12mm, 15 Nm, Remove strap assembly
  189. Release frunk harness guide from LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  190. Support supermanifold using bungee cords
    Informational PurposesAn informational icon, calling your attention
    Note
    This is needed for frunk harness removal at later step, Be cautious to avoid damage to surrounding components
  191. Remove bolts securing the supermanifold to the multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath and at reservoir
  192. Release multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 60 Nm
  193. Place a folded rag underneath RH and LH side of the multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift multi-system beam up only the amount required to clear the reservoir fill neck between top of supermanifold and bottom of beam, Recommend assistance if needed
  194. Remove coolant bottle cap
  195. Remove frunk harness from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Feed harness between mulit-system beam and super manifold, Maneuver harness to clear surrounding components, Move Bungee's around harness to allow clearance as needed
  196. Install frunk harness into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Feed harness between mulit-system beam and super manifold, Maneuver harness to clear surrounding components, Move Bungee's around harness to allow clearance as needed, Move each branch into place for installation
  197. Maneuver frunk harness branch through LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  198. Install frunk harness into LH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  199. Maneuver frunk harness branch through RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Position for installation
  200. Secure frunk harness grommet into RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  201. Route frunk harness towards HV battery and secure clip below beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  202. Secure frunk harness onto RH side of crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  203. Install frunk harness onto LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  204. Remove shop rags from underneath RH and LH side of the multi-system beam
  205. Secure multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 60 Nm, Position beam and start bolts by hand
  206. Install bolts securing the Supermanifold to the multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath and at reservoir, Hand start bolts to Supermanifold
  207. Remove bungee cords supporting supermanifold assembly
  208. Install FDU ground strap to body stud
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 12mm, 15 Nm, Position strap for install
  209. Install bolts securing AC compressor bracket to multi system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 31 Nm, Recommend assistance, Carefully support the AC compressor assembly and secure assembly, Prevent damage to any components, Remove any bungee cords
  210. Secure AC compressor HV harness clip onto body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  211. Install AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 7 Nm
  212. Secure PT coolant pump onto AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide pump assembly onto compressor lower bracket
  213. Install clip securing the coolant hose to the AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  214. Secure PT coolant pump connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and full engage red locking tab
  215. Install frunk harness onto LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  216. Install frunk harness ground onto LH crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  217. Connect LH front wheel speed sensor to frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x clips
  218. Secure LH front damper harness connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  219. Connect frunk harness onto LH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  220. Secure frunk harness onto top of LH side of front end carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  221. Connect frunk harness to LH side FEM harness connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure red locking tab
  222. Connect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and fully engage red locking tab
  223. Connect the hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Seat connection and rotate lever downward, then secure locking tab
  224. Connect brake booster ECU connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Align connector and rotate lever to fully seat, Secure red locking tab
  225. Install LV harness onto multi system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm, 2x clips
  226. Position battery controller into vehicle
  227. Secure harness clip onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  228. Secure side J1 connection onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Engage red locking tab
  229. Secure middle J2 connection onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Engage red locking tab
  230. Secure side J3 connection onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
  231. Secure middle J5 connection onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
  232. Secure top J4 connection onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
  233. Secure harness clip onto battery controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  234. Secure battery controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm or E10 5-lobe, 9 Nm
  235. Position battery controller forward and install fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 1x nut 10mm, 10 Nm
  236. Secure frunk harness onto FDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  237. Install clip securing frunk body harness to FDU LV harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  238. Secure frunk body harness onto FDU harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  239. Install frunk harness guide onto bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  240. Secure RH front brake pipe onto clips
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Do not bend pipe
  241. Secure frunk harness onto RH side of bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  242. Install clips securing air suspension rear bundle to RH side of frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  243. Secure car computer supply hoses to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide hoses between HVAC assembly and bulkhead, Ensure grommet is fully seated into bulkhead
  244. Secure battery coolant pump connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and full engage red locking tab
  245. Secure battery coolant pump to bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Slide pump on to bracket and secure lower coolant hose to bracket
  246. Install clip securing battery supply hose to frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  247. Secure battery coolant temp sensor connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Secure connector and fully engage red locking tab
  248. Secure three way valve connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Secure connector and fully engage red locking tab
  249. Position front controller for installation and position ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locating tabs, 1x ground cable
  250. Install bolts securing front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm. Start with the side bolt
  251. Install bolt securing front controller ground cable
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolts, 10mm, 10 Nm
  252. Secure lower connections on the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Engage red locking tab
  253. Secure RH middle connections on front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Verify yellow locking tabs are fully opened, Seat connectors and mechanism will begin to engage
  254. Secure LH middle connection for front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
  255. Secure upper connections for the front controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locking connectors, Verify levers are fully opened, Seat connectors and levers will begin to engage
  256. Install frunk harness onto RH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  257. Connect RH front wheel speed sensor to frunk harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 3x clips
  258. Install bolt securing RH side ground to RH side crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  259. Connect black connector on RS of radiator along crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  260. Secure damper harness connector onto RH crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  261. Connect RH front damper harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  262. Secure frunk harness onto RH crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  263. Secure frunk harness onto top RH side of front end carrier and crash rail
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  264. Connect frunk harness to RH side FEM harness connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  265. Connect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and fully engage red locking tab
  266. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  267. Secure frunk harness onto HV battery and body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  268. Secure power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  269. Secure logic connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  270. Position front skid plate for installation and thread in all bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
  271. Torque bolts securing front skid plate to body casting
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 60 Nm
  272. Torque bolts securing front skid plate to body sill
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 30 Nm
  273. Secure frunk harness onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  274. Connect EPAS CAN connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tab
  275. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 6 Nm
  276. Install clips securing front aero shield to valence and HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  277. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  278. Secure frunk harness onto front end carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  279. Connect front fascia harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tab, Located behind RH wheel arch liner
  280. Connect RH front accelerator
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  281. Install clips securing electrical harness to air compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  282. Secure air suspension valve block connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  283. Secure air compressor connections
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  284. Secure frunk harness onto RH wheel well area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  285. Install RH cooling fan module connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  286. Connect RH side Pedpro connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  287. Connect RH ground junction connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure red locking tab
  288. Connect RH front ride height sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  289. Secure RH repeater harness to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  290. Connect RH front repeater
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Support repeater from exterior to prevent damage to retaining clips
  291. Install RH front jounce bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  292. Install RH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips
  293. Connect frunk harness to washer system
    Informational PurposesAn informational icon, calling your attention
    Note
    2x Connectors, 3x Fir tree Clips
  294. Secure horn low tone connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify fully seated and engage red locking tab
  295. Secure horn high tone connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, Verify fully seated and engage red locking tab
  296. Install LH cooling fan module connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  297. Connect LH front accelerator sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  298. Connect LH side Pedpro connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  299. Connect LH ground junction connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure red locking tab
  300. Connect LH front ride height sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  301. Secure LH repeater harness to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  302. Connect LH front repeater
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Support repeater from exterior to prevent damage to retaining clips
  303. Install LH front jounce hose bracket to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  304. Install LH front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips
  305. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  306. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  307. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  308. Install Penta HVAC line from HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 22 Nm
  309. Reconnect AC hoses to vehicle
  310. Verify Thermal Fill Drain then Perform AC vacuum and run leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    First verify indicator displays green if it is vehicle is ready for vacuum, Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
  311. Install HEPA housing assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 7 Nm, Maneuver assembly down and under cross member, Rotate V-brace crossmember bracket back to install position
  312. Secure V-brace crossmember
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 18 Nm
  313. Install HEPA filter
    Informational PurposesAn informational icon, calling your attention
    Note
    3x datums, 2x clips, Align 3 datums into bottom of housing, Confirm air flow direction, Ensure clips lock and secure filter into housing
  314. Install HEPA filter assembly cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 2x datums, 2x slots, Maneuver cover down and under V-brace cross member, Fully engage seal and locking tabs
  315. Connect air quality sensor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  316. Install fasteners securing LV battery to multi-system beam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, 2x datums, Shift into position and install fasteners
  317. Install clip securing the supermanifold to battery pump supply hose onto LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  318. Install wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 8 Nm, 1x connector, Secure electrical connector first, Rotate module rearward and under windshield, Observe LH wiper arm pivot during install to avoid damage to windshield
  319. Connect steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Two-stage connectors, Ensure locking tab is engaged after an audible click is heard when connecting
  320. Secure coolant hoses to car computer coldplate assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring locks, Remove coolant plugs and absorbent material, Ensure spring locks engage and perform pull-push-pull test on each hose coupling
  321. Secure electrical connections to TASC 2.0 ECU
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  322. Connect J9 X050 Frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  323. Secure harness connector clips onto RH controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  324. Connect harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Fully seat connector then engage lock
  325. Connect J14 X056 Power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector then engage lock
  326. Install bolt securing frunk harness ground near RH footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  327. Secure frunk harness onto RH footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  328. Install connectors at RH side of AP motherboard
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  329. Connect frunk connectors on RH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  330. Connect brown fakra connection onto car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, X836
  331. Secure RH HEPA assembly lower dash bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7Nm
  332. Install RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
  333. Secure harness to RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  334. Fold RH main carpet back into place
  335. Install RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips
  336. Install RH front floor mat
  337. Install RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 1x connectors
  338. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, Verify weather seal is seated properly
  339. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs, Verify weather seal is seated properly
  340. Fold RH main carpet back into place
  341. Install RH knee air bag assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  342. Install fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, E10, 8 Nm, Install new fasteners
  343. Connect J9 X037 Frunk connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  344. Connect J14 X036 Power connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector then engage lock
  345. Install frunk harness ground onto LH footwell area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  346. Secure LH HEPA assembly lower dash bolt
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 7 Nm
  347. Fold LH main carpet back into place
  348. Install LH front floor mat
  349. Install LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x magnets
  350. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, Verify weather seal is seated properly
  351. Install LH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips
  352. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x tabs, Verify weather seal is seated properly
  353. Install the LH knee air bag assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
  354. Install fasteners securing LH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, E10, 8 Nm, Install new fasteners
  355. Select "refrigerant charge" on AC machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Select the arrows under "refrigerant charge", Enter refrigerant amount of 1.02 kg (1020 g)
  356. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  357. Using center display, remove wipers from "Service Mode"
  358. Install fasteners securing LH V-brace and secure
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  359. Install fasteners securing RH V-brace and secure
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
  360. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  361. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs
  362. Install RH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  363. Install RH wiper arm nut cover
  364. Secure RH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  365. Install LH wiper arm assembly and secure nut
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
  366. Install LH wiper arm nut cover
  367. Secure LH wiper arm washer nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm
  368. Secure washer hose nozzle by LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, 3x clips
  369. Install LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  370. Install RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clip, 1x fir tree clip
  371. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  372. Move RH front seat to original position
  373. Close RH front door
  374. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Toolbox: (link)via Service Mode: Thermal ➜ Refrigerant System ➜ Run Heat Pump Commissioningvia Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioning
    Informational PurposesAn informational icon, calling your attention
    Note
    If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete
  375. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
  376. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove low side coupler from vehicle, Turn vehicle off, Verify Hose Equalize settings, Machine will chime once process is complete
  377. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  378. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
    • Thermal ➜ Coolant System ➜ Coolant Purge Start
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
  379. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  380. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  381. Install coolant bottle cap
  382. Install the underhood storage unit. See Underhood Storage Unit (Remove and Install).
  383. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  384. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  385. Install RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    Align valve stem with cap
  386. Install LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    Align valve stem with cap
  387. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  388. Move LH front seat to original position
  389. Raise LH and RH front windows
  390. Close LH front door