Harness - Main Front (EMEA) (Remove and Replace)
Correction code 17100732 7.20 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
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Connect A/C machine to power and switch on
NoteTouch time only, Machine will run various background tasks, Wait until Main Menu comes up before continuing
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Skip the following panels when prompted
NoteUse selections indicated in pictures
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Perform hose flush
NoteTouch time only, Connect couplers to machine, Open couplers by turning clockwise, Using Main Menu > Next > Menu > Flush hoses > Verify hose connection, Machine will chime once process is complete
- Open LH front door
- Lower LH and RH front windows
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Using center display, place wipers into "Service Mode"
Notevia Controls > Service > Wiper Service Mode
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Release IP service panel
Note2x tabs, 4x datums, Release top tabs and slide rearward
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Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
NoteOpen Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, For local connection issues with Toolbox 3 refer to https://toolbox.teslamotors.com/articles/43695, Media converter box is powered by laptop USB or 12v power outlet, Ethernet connection will provide communication. If RJ45 ethernet diagnostic connector present media converter box not required. Connect directly from laptop using an RJ45 Ethernet cable
- Select ‘Actions’ tab and search for ‘Refrigerant’
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Select "PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTSearch for routine in ToolboxStart Thermal Fluid Fill/Drain (Refrigerant only)Thermal / Refrigerant System - Start Refrigerant Fill/DrainThermal / Actions - Start Refrigerant Fill/Drain ", click "Run", and allow
routine to complete
NoteSelect "x" at the top right of the window to close once complete, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again, Verify EXV positions are open via Garage > Vitals > HP > Refrigerant Loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED
- Remove the underhood storage unit. See Underhood Storage Unit (Remove and Install).
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Remove caps from low side and high side AC ports
Note2x caps
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Verify Thermal Fill Drain then connect hoses to vehicle and perform A/C recovery
NoteFirst verify indicator displays green and vehicle is ready to be reclaimed, Connect couplers to vehicle, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level), Open couplers by turning clockwise, Using Main Menu > Recover > Verify hose connection, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
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Raise and support vehicle
NotePrepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
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Remove LH front wheel cap
NoteLift every other spoke at a time until cap is released from rim
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Remove RH front wheel cap
NoteLift every other spoke at a time until cap is released from rim
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Loosen RH front wheel
Note5x nuts, 21mm, 175 Nm
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Loosen LH front wheel
Note5x nuts, 21mm, 175 Nm
- Move LH front seat backward
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Remove LH mid A-pillar trim
Note1x clip, 2x tabs
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Remove LH lower A-pillar trim
Note7x clips
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Remove LH footwell cover
Note1x connector, 2x magnets
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Remove LH front floor mat
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Remove LH console side carpet
Note11x clips
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Release LH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7Nm
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Open RH front door
- Move RH front seat backward
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Remove RH mid A-pillar trim
Note1x clip, 2x tabs
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Remove RH lower A-pillar trim
Note7x clips
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Remove RH footwell cover
Note3x magnets, 1x connector
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Remove RH front floor mat
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Remove RH console side carpet
Note11x clips
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Fold RH front cabin carpet aside for access
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Release harness from RH footrest panel
Note1x clip
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Remove RH footrest panel
Note2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
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Release RH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7Nm
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Release LH wiper arm hose nozzle
Note1x hose
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Remove LH wiper arm nut cover
Note1x cover
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Remove LH wiper arm nut and release assembly
Note1x nut, 15mm, 26 Nm
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Release RH wiper arm hose nozzle
Note1x hose
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Remove RH wiper arm nut cover
Note1x cover
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Remove RH wiper arm nut and release assembly
Note1x nut, 15mm, 26 Nm
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Release washer hose nozzle by LH shock tower cover
Note1x hose, 3x clips
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Remove LH shock tower cover
Note3x push clips, 1x fir tree clip
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Remove RH shock tower cover
Note3x push clips, 1x fir tree clip
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Remove wiper cowl screen panel
Note4x push clips, 2x end tabs
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Remove fasteners securing LH V-brace and remove assembly
Note3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
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Remove fasteners securing RH V-brace and remove assembly
Note3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
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Using center display, place wipers into "Service Mode"
Notevia Controls > Service > Wiper Service Mode
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Power off vehicle from center display
NoteVia Controls > Safety & Security > Power Off
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Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
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Remove wiper module
Note3x bolts, 10mm, 8 Nm, 1x connector, Rotate module forward and up to access connector, Observe LH wiper arm pivot during removal to avoid damage to windshield
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Release clip securing the supermanifold to battery pump supply hose from LV battery
Note1x clip
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Remove fasteners securing the LV battery and move aside
Note3x bolts, 10mm, 9 Nm, 2x datums, Take note of datums and carefully move assembly aside
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Disconnect air quality sensor harness
Note1x connector
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Remove HEPA filter assembly cover
Note2x tabs, 2x datums, 2x slots, , Be cautious and do not damage the mounting clips, Maneuver cover forward and up in front of V-brace cross member
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Remove HEPA filter
Note2x clips, Release clips, Pivot filter forward and out of housing
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Release V-brace crossmember
Note2x nuts, 10mm, 18 Nm
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Remove HEPA housing assembly
Note2x nuts, 10mm, 7 Nm, Rotate V-brace cross member forward to create access to HEPA assembly retaining nuts, Maneuver assembly forward and up out of vehicle
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Remove fasteners securing LH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Discard after removal
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Remove the LH knee air bag assembly from vehicle
Note3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
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Fold LH front cabin carpet aside for access
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Remove frunk harness ground from LH footwell area
Note1x nut, 10mm, 8 Nm
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Disconnect J14 X036 Power connector
Note1x connector, Release lock then remove
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Disconnect J9 X037 Frunk connector
Note1x connector
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Remove fasteners securing RH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Discard after removal
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Remove RH knee air bag assembly from vehicle
Note2x connectors, 6x tabs, 1x clip, Release 2x locking tab on airbag connector
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Install coolant hose clamps to coldplate hoses
Note2x hoses, Place coolant absorbent material around the car computer
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Release coolant hoses from car computer coldplate assembly
Note2x spring locks, Install coolant plugs at both hoses and car computer
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Remove car computer supply hoses through the bulkhead
NoteRemove coolant hose clamps from car computer supply hose, Ensure plugs are secure and leak free, Guide hoses between HVAC assembly and bulkhead
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Disconnect brown fakra connection from car computer
Note1x connector, X836
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Disconnect frunk connectors on RH side of car computer
Note5x connectors
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Release connectors at RH side of AP motherboard
Note3x connectors, Release locks on connectors before removal
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Release frunk harness from RH footwell area
Note2x clips
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Remove frunk harness ground from RH footwell area
Note1x nut, 10mm, 8 Nm
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Disconnect J14 X056 Power connector
Note1x connector, Release lock then remove
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Disconnect harness connectors
Note2x connectors, Release lock then remove
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Release harness connector clips from RH controller
Note2x clips
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Disconnect J9 X050 Frunk connector
Note1x connector,
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Release electrical connections from TASC 2.0 ECU
Note3x connectors
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Disconnect steering gear assembly connectors
Note2x connectors, Two-stage connectors, Slide red locking tab to unlock then depress connector release to disconnect
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Remove AC hoses from vehicle
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Remove Penta HVAC line from HVAC assembly
Note2x bolts, 13mm, 22 Nm
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Raise vehicle partially and lower onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove RH front wheel
Note5x nuts, 21mm, 175 Nm
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Remove LH front wheel
Note5x nuts, 21mm, 175 Nm
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Remove LH front wheel liner
Note13x clips, 2x fan clips
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Remove LH front jounce hose bracket from body
Note1x bolt, 10mm, 8 Nm
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Disconnect LH front repeater
Note2x connectors
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Release LH repeater harness from body
Note1x clip
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Disconnect LH front ride height sensor
Note1x connector
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Disconnect LH side ground junction connector (G500)
Note1x connector, Release red locking tab, Depress black tab and rotate lever to release
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Disconnect LH Pedpro connection
Note1x connector
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Disconnect LH front accelerator sensor
Note1x connector, Release red locking tab
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Disconnect LH cooling fan module connector
Note1x connector, Disconnect this after coolant hoses are plugged to avoid coolant damaging connector
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Release horn high tone connection
Note1x locking connector, Release red locking tab
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Release horn low tone connection
Note1x locking connector, Release red locking tab
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Disconnect frunk harness from washer system
Note2x Connectors, 3x Fir tree Clips, Disconnect connectors then remove the Fir Tree clips
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Remove the RH front wheel liner
Note13x clips, Release clips, Remove from vehicle
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Remove RH front jounce bracket from body
Note1x bolt, 10mm, 8 Nm
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Disconnect RH front repeater
Note2x connectors
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Release RH repeater harness from body
Note1x clip
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Disconnect RH front ride height sensor
Note1x connector
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Disconnect RH side ground junction connector
Note1x connector, Release red locking tab, Depress black tab and rotate lever to release
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Disconnect RH Pedpro connections
Note1x connector
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Disconnect RH cooling fan module connector
Note1x connector, Disconnect this after coolant hoses are plugged to avoid coolant damaging connector
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Release frunk harness from RH wheel well area
Note1x clip
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Release air compressor connections
Note2x connectors
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Release air suspension valve block connector
Note1x connector
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Release clips securing electrical harness to air compressor bracket
Note2x clips
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Disconnect RH front accelerator
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
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Disconnect front fascia harness
Note2x connectors, Pull red tab to disengage lock then disconnect, Located behind RH wheel arch liner
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Release frunk harness from front end carrier
Note3x clips
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Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove clips securing front aero shield to valence and HV battery
Note3x push clips
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Remove bolts securing front aero shield and remove from vehicle
Note9x bolts, 10mm, 6 Nm
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Disconnect EPAS CAN connectors
Note2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
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Release frunk harness from subframe
Note3x clips, Route harness away from subframe
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Remove bolts securing front skid plate to body sill
Note2x bolts, 15mm, 30 Nm
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Remove bolts securing front skid plate to body casting
Note2x bolts, 15mm, 60 Nm
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Remove bolts securing front skid plate to front subframe and remove skid plate
Note4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
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Disconnect logic connector to HV battery
Note1x connector, Pull red locking tab outwards and release connection
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Disconnect power connector to HV battery
Note1x connector, Pull red locking tab outwards and release connection
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Release frunk harness from HV battery and body
Note2x clips
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Lower vehicle partially and set lift onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Disconnect RH headlamp connector
Note1x connector, Disengage red locking tab and pull red tab outwards to release
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Disconnect FEM harness from RH side
Note1x connector, Release locking tab
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Release frunk harness from top RH side of front end carrier and crash rail
Note2x clips
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Release frunk harness from RH crash rail
Note2x clips
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Disconnect RH front damper harness from frunk harness
Note1x connector
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Release damper harness connector from RH crash rail
Note1x clip
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Disconnect black connector on RH side of radiator along crash rail
Note1x connector, Release locking tab
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Remove bolt securing RH side ground to RH side crash rail
Note1x bolt, 10mm, 8 Nm
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Disconnect RH front wheel speed sensor from frunk harness
Note1x connector, 1x clip
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Release frunk harness from frunk side of RH side crash rail
Note2x clips
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Release upper connections on the front controller
Note2x locking connectors, Push in locking tabs and lift levers to release
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Release LH middle connection on the front controller
Note1x locking connector, Push in locking tab and lift lever to release
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Release RH middle connections on the front controller
Note2x locking connectors, Slide locking mechanism outwards to release
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Release lower connections on the front controller
Note2x locking connectors, Slide red locking tab outwards to release
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Remove bolt securing front controller ground cable
Note1x bolt, 10mm, 10 Nm
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Remove bolts securing front controller
Note3x bolts, 10mm, 10 Nm
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Remove front controller from vehicle and release ground cable from multi system beam
Note2x locating tabs, 1x ground cable
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Disconnect module under vcright front
Note1x connector, release red locking tab, then pull again
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Remove clips securing air suspension rear bundle to RH side of frunk harness
Note2x clips
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Release RH front brake pipe from clips
Note5x clips, Do not bend pipe
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Release battery coolant temp sensor connection
Note1x locking connector, Disengage red locking tab and slide tab outwards to release connection
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Remove clip securing battery supply hose to RH side of frunk harness
Note1x clip
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Release battery supply hose from battery coolant pump
Note1x hose clip, 2x plugs, Plug both ends
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Release battery coolant pump connection
Note1x connector, Disengage red locking tab and slide tab outwards to release connection
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Release frunk harness from RH front of body
Note3x clips
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Release frunk harness from RH side of bulkhead
Note2x clips
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Release grommet from RH side of bulkhead
Note1x grommet
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Maneuver frunk harness branch through RH
side of bulkhead
NoteMove aside for clearance
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Release branch routed to HV battery from below beam
Note1x clip, Follow hose downward to RH side body beam, Place clip prytool between clip and beam, Work clip out from bottom of beam, May need to slightly tap tool handle with hammer being cautious not to damage coolant hose
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Release frunk body harness from FDU harness
Note1x locking connector, Release locking tab
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Release clip securing frunk body harness to FDU LV harness bracket
Note1x clip
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Release frunk harness from FDU assembly
Note1x clip
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Disconnect LH headlamp connector
Note1x connector, Disengage red locking tab and pull red tab outwards to release
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Disconnect frunk harness from LH side FEM harness connection
Note1x connector, Release red locking tab
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Release frunk harness from top LH side of front end carrier
Note2x clips
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Disconnect frunk harness from LH side crash rail
Note1x connector, Release locking tab
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Release LH front damper harness connection
Note1x connector
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Disconnect LH front wheel speed sensor from frunk harness
Note1x connector, 3x clips
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Remove frunk harness ground from LH crash rail
Note1x bolt, 10mm, 8 Nm
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Release frunk harness from LH side crash rail
Note4x clips
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Release battery controller ground cable
Note1x bolt, 10mm, 9 Nm
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Release harness clip from battery controller
Note1x fir tree clip
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Remove fasteners securing battery controller and tilt controller for access
Note1x bolt, 10mm, 10 Nm, 1x nut, 10mm, 10 Nm
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Release top J4 connection from battery controller
Note1x locking connector, Slide mechanism outwards to release
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Release middle J5 connection from battery controller
Note1x locking connector, Push in locking tab and lift lever to release
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Release side J3 connection from battery controller
Note1x locking connector, Slide mechanism outwards to release
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Release middle J2 connection from battery controller
Note1x locking connector, Slide red locking tab outwards and release
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Release side J1 connection from battery controller
Note1x locking connector, Slide red locking tab outwards and release
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Release harness clip from battery controller
Note1x clip
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Remove battery controller from vehicle
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Release LV harness from multi system beam
Note1x bolt, 10mm, 8 Nm, 2x clips
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Disconnect brake fluid level sensor
Note1x connector
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Disconnect brake booster ECU connector
Note1x connector, Release red locking tab, then depress black tab and rotate lever to release
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Disconnect the hydraulic control unit
Note1x connector, Release red locking tab and rotate lever upward to remove
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Release grommet from LH side of bulkhead
Note1x grommet
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Maneuver frunk harness branch through LH side of bulkhead
NoteMove aside for clearance
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Release frunk harness guide from bulkhead
Note2x clips
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Release AC compressor HV harness clip from body
Note1x clip
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Disconnect AC compressor logic connector
Note1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector
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Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
Note1x fir tree clip
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Remove AC compressor ground strap
Note1x bolt, T25, 7 Nm
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Release clip securing the coolant hose to the AC compressor bracket
Note1x fir tree clip
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Release PT coolant pump connection
Note1x connector, Disengage red locking tab and slide tab outwards to release connection
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Remove PT coolant pump from AC compressor bracket
NoteSlide pump assembly away from compressor off lower bracket
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Release compressor bracket from multi-system beam
Note2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam, Be cautious around the coolant hose and supermanifold harness, Place fender cover on fan housing and gently place AC compressor assembly down
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Remove FDU ground strap from body stud
Note1x bolt, 12mm, 15 Nm, Remove strap assembly
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Release frunk harness guide from LH side crash rail
Note2x clips
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Support supermanifold using bungee cords
NoteThis is needed for frunk harness removal at later step, Be cautious to avoid damage to surrounding components
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Remove bolts securing the supermanifold to the multi-system beam
Note2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath and at reservoir
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Release multi-system beam
Note4x bolts, 15mm, 60 Nm
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Place a folded rag underneath RH and LH side of the multi-system beam
NoteLift multi-system beam up only the amount required to clear the reservoir fill neck between top of supermanifold and bottom of beam, Recommend assistance if needed
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Remove coolant bottle cap
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Remove frunk harness from vehicle
NoteRecommend assistance, Feed harness between mulit-system beam and super manifold, Maneuver harness to clear surrounding components, Move Bungee's around harness to allow clearance as needed
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Install frunk harness into position
NoteFeed harness between mulit-system beam and super manifold, Maneuver harness to clear surrounding components, Move Bungee's around harness to allow clearance as needed, Move each branch into place for installation
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Maneuver frunk harness branch through LH side of bulkhead
Note1x grommet
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Install frunk harness into LH side of bulkhead
Note1x grommet
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Maneuver frunk harness branch through RH side of bulkhead
NotePosition for installation
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Secure frunk harness grommet into RH side of bulkhead
Note1x grommet
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Route frunk harness towards HV battery and secure clip below beam
Note1x clip
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Secure frunk harness onto RH side of crash rail
Note3x clips
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Install frunk harness onto LH side crash rail
Note2x clips
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Remove shop rags from underneath RH and LH side of the multi-system beam
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Secure multi-system beam
Note4x bolts, 15mm, 60 Nm, Position beam and start bolts by hand
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Install bolts securing the Supermanifold to the multi-system beam
Note2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath and at reservoir, Hand start bolts to Supermanifold
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Remove bungee cords supporting supermanifold assembly
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Install FDU ground strap to body stud
Note1x bolt, 12mm, 15 Nm, Position strap for install
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Install bolts securing AC compressor bracket to multi system beam
Note2x bolts, 15mm, 31 Nm, Recommend assistance, Carefully support the AC compressor assembly and secure assembly, Prevent damage to any components, Remove any bungee cords
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Secure AC compressor HV harness clip onto body
Note1x clip
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Install AC compressor ground strap
Note1x bolt, T25, 7 Nm
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Secure PT coolant pump onto AC compressor bracket
NoteSlide pump assembly onto compressor lower bracket
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Install clip securing the coolant hose to the AC compressor bracket
Note1x fir tree clip
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Secure PT coolant pump connection
Note1x connector, Secure connector and full engage red locking tab
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Install frunk harness onto LH side crash rail
Note4x clips
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Install frunk harness ground onto LH crash rail
Note1x bolt, 10mm, 8 Nm
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Connect LH front wheel speed sensor to frunk harness
Note1x connector, 3x clips
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Secure LH front damper harness connection
Note1x connector
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Connect frunk harness onto LH side crash rail
Note1x connector, Engage locking tab
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Secure frunk harness onto top of LH side of front end carrier
Note2x clips
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Connect frunk harness to LH side FEM harness connection
Note1x connector, Secure red locking tab
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Connect LH headlamp connector
Note1x connector, Secure connector and fully engage red locking tab
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Connect the hydraulic control unit
Note1x connector, Seat connection and rotate lever downward, then secure locking tab
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Connect brake booster ECU connector
Note1x connector, Align connector and rotate lever to fully seat, Secure red locking tab
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Install LV harness onto multi system beam
Note1x bolt, 10mm, 8 Nm, 2x clips
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Position battery controller into vehicle
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Secure harness clip onto battery controller
Note1x clip
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Secure side J1 connection onto battery controller
Note1x locking connector, Engage red locking tab
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Secure middle J2 connection onto battery controller
Note1x locking connector, Engage red locking tab
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Secure side J3 connection onto battery controller
Note1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
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Secure middle J5 connection onto battery controller
Note1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
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Secure top J4 connection onto battery controller
Note1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
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Secure harness clip onto battery controller
Note1x clip
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Secure battery controller ground cable
Note1x bolt, 10mm or E10 5-lobe, 9 Nm
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Position battery controller forward and install fasteners
Note1x bolt, 10mm, 10 Nm, 1x nut 10mm, 10 Nm
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Secure frunk harness onto FDU
Note1x clip
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Install clip securing frunk body harness to FDU LV harness bracket
Note1x clip
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Secure frunk body harness onto FDU harness
Note1x connector, Engage red locking tab
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Install frunk harness guide onto bulkhead
Note3x clips
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Secure RH front brake pipe onto clips
Note5x clips, Do not bend pipe
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Secure frunk harness onto RH side of bulkhead
Note2x clips
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Install clips securing air suspension rear bundle to RH side of frunk harness
Note2x clips
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Secure car computer supply hoses to the bulkhead
NoteGuide hoses between HVAC assembly and bulkhead, Ensure grommet is fully seated into bulkhead
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Secure battery coolant pump connection
Note1x connector, Secure connector and full engage red locking tab
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Secure battery coolant pump to bracket
Note1x clip, Slide pump on to bracket and secure lower coolant hose to bracket
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Install clip securing battery supply hose to frunk harness
Note1x clip
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Secure battery coolant temp sensor connection
Note1x locking connector, Secure connector and fully engage red locking tab
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Secure three way valve connection
Note1x locking connector, Secure connector and fully engage red locking tab
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Position front controller for installation and position ground cable
Note2x locating tabs, 1x ground cable
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Install bolts securing front controller
Note3x bolts, 10mm, 10 Nm. Start with the side bolt
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Install bolt securing front controller ground cable
Note1x bolts, 10mm, 10 Nm
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Secure lower connections on the front controller
Note2x locking connectors, Engage red locking tab
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Secure RH middle connections on front controller
Note2x locking connectors, Verify yellow locking tabs are fully opened, Seat connectors and mechanism will begin to engage
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Secure LH middle connection for front controller
Note1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
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Secure upper connections for the front controller
Note2x locking connectors, Verify levers are fully opened, Seat connectors and levers will begin to engage
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Install frunk harness onto RH side crash rail
Note2x clips
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Connect RH front wheel speed sensor to frunk harness
Note1x connector, 3x clips
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Install bolt securing RH side ground to RH side crash rail
Note1x bolt, 10mm, 8 Nm
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Connect black connector on RS of radiator along crash rail
Note1x connector, Engage locking tab
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Secure damper harness connector onto RH crash rail
Note1x clip
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Connect RH front damper harness
Note1x connector
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Secure frunk harness onto RH crash rail
Note2x clips
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Secure frunk harness onto top RH side of front end carrier and crash rail
Note2x clips
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Connect frunk harness to RH side FEM harness connection
Note1x connector, Engage red locking tab
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Connect RH headlamp connector
Note1x connector, Secure connector and fully engage red locking tab
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Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Secure frunk harness onto HV battery and body
Note2x clips
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Secure power connector to HV battery
Note1x connector, Engage red locking tab
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Secure logic connector to HV battery
Note1x connector, Engage red locking tab
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Position front skid plate for installation and thread in all bolts
Note4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
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Torque bolts securing front skid plate to body casting
Note2x bolts, 15mm, 60 Nm
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Torque bolts securing front skid plate to body sill
Note2x bolts, 15mm, 30 Nm
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Secure frunk harness onto subframe
Note3x clips
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Connect EPAS CAN connectors
Note2x connectors, Engage locking tab
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
Note9x bolts, 10mm, 6 Nm
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Install clips securing front aero shield to valence and HV battery
Note3x push clips
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Lower vehicle partially and set lift onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Secure frunk harness onto front end carrier
Note3x clips
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Connect front fascia harness
Note2x connectors, Engage locking tab, Located behind RH wheel arch liner
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Connect RH front accelerator
Note1x connector, Engage locking tab
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Install clips securing electrical harness to air compressor bracket
Note2x clips
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Secure air suspension valve block connector
Note1x connector
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Secure air compressor connections
Note2x connectors
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Secure frunk harness onto RH wheel well area
Note1x clip
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Install RH cooling fan module connector
Note1x connector
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Connect RH side Pedpro connection
Note1x connector
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Connect RH ground junction connector
Note1x connector, Secure red locking tab
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Connect RH front ride height sensor
Note1x connector
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Secure RH repeater harness to body
Note1x clip
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Connect RH front repeater
Note2x connectors, Support repeater from exterior to prevent damage to retaining clips
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Install RH front jounce bracket to body
Note1x bolt, 10mm, 8 Nm
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Install RH front wheel liner
Note13x clips
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Connect frunk harness to washer system
Note2x Connectors, 3x Fir tree Clips
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Secure horn low tone connection
Note1x locking connector, Verify fully seated and engage red locking tab
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Secure horn high tone connection
Note1x locking connector, Verify fully seated and engage red locking tab
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Install LH cooling fan module connector
Note1x connector
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Connect LH front accelerator sensor
Note1x connector, Engage red locking tab
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Connect LH side Pedpro connection
Note1x connector
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Connect LH ground junction connector
Note1x connector, Secure red locking tab
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Connect LH front ride height sensor
Note1x connector
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Secure LH repeater harness to body
Note1x clip
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Connect LH front repeater
Note2x connectors, Support repeater from exterior to prevent damage to retaining clips
-
Install LH front jounce hose bracket to body
Note1x bolt, 10mm, 8 Nm
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Install LH front wheel liner
Note13x clips
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Install LH front wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
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Install RH front wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
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Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Install Penta HVAC line from HVAC assembly
Note2x bolts, 13mm, 22 Nm
-
Reconnect AC hoses to vehicle
-
Verify Thermal Fill Drain then Perform AC vacuum and run leak test
NoteFirst verify indicator displays green if it is vehicle is ready for vacuum, Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
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Install HEPA housing assembly
Note2x nuts, 10mm, 7 Nm, Maneuver assembly down and under cross member, Rotate V-brace crossmember bracket back to install position
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Secure V-brace crossmember
Note2x nuts, 10mm, 18 Nm
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Install HEPA filter
Note3x datums, 2x clips, Align 3 datums into bottom of housing, Confirm air flow direction, Ensure clips lock and secure filter into housing
-
Install HEPA filter assembly cover
Note2x tabs, 2x datums, 2x slots, Maneuver cover down and under V-brace cross member, Fully engage seal and locking tabs
-
Connect air quality sensor harness
Note1x connector
-
Install fasteners securing LV battery to multi-system beam
Note3x bolts, 10mm, 9 Nm, 2x datums, Shift into position and install fasteners
-
Install clip securing the supermanifold to battery pump supply hose onto LV battery
Note1x clip
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Install wiper module
Note3x bolts, 10mm, 8 Nm, 1x connector, Secure electrical connector first, Rotate module rearward and under windshield, Observe LH wiper arm pivot during install to avoid damage to windshield
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Connect steering gear assembly connectors
Note2x connectors, Two-stage connectors, Ensure locking tab is engaged after an audible click is heard when connecting
-
Secure coolant hoses to car computer coldplate assembly
Note2x spring locks, Remove coolant plugs and absorbent material, Ensure spring locks engage and perform pull-push-pull test on each hose coupling
-
Secure electrical connections to TASC 2.0 ECU
Note3x connectors
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Connect J9 X050 Frunk connector
Note1x connector
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Secure harness connector clips onto RH controller
Note2x clips
-
Connect harness connectors
Note2x connectors, Fully seat connector then engage lock
-
Connect J14 X056 Power connector
Note1x connector, Fully seat connector then engage lock
-
Install bolt securing frunk harness ground near RH footwell area
Note1x bolt, 10mm, 8 Nm
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Secure frunk harness onto RH footwell area
Note2x clips
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Install connectors at RH side of AP motherboard
Note3x connectors
-
Connect frunk connectors on RH side of car computer
Note5x connectors
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Connect brown fakra connection onto car computer
Note1x connector, X836
-
Secure RH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7Nm
-
Install RH footrest panel
Note2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
-
Secure harness to RH footrest panel
Note1x clip
-
Fold RH main carpet back into place
-
Install RH console side carpet
Note11x clips
-
Install RH front floor mat
-
Install RH footwell cover
Note3x magnets, 1x connectors
-
Install RH lower A-pillar trim
Note7x clips, Verify weather seal is seated properly
-
Install RH mid A-pillar trim
Note1x clip, 2x tabs, Verify weather seal is seated properly
-
Fold RH main carpet back into place
-
Install RH knee air bag assembly into vehicle
Note2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
-
Install fasteners securing RH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Install new fasteners
-
Connect J9 X037 Frunk connector
Note1x connector
-
Connect J14 X036 Power connector
Note1x connector, Fully seat connector then engage lock
-
Install frunk harness ground onto LH footwell area
Note1x bolt, 10mm, 8 Nm
-
Secure LH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7 Nm
-
Fold LH main carpet back into place
-
Install LH front floor mat
-
Install LH footwell cover
Note1x connector, 2x magnets
-
Install LH lower A-pillar trim
Note7x clips, Verify weather seal is seated properly
-
Install LH console side carpet
Note11x clips
-
Install LH mid A-pillar trim
Note1x clip, 2x tabs, Verify weather seal is seated properly
-
Install the LH knee air bag assembly into vehicle
Note1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
-
Install fasteners securing LH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Install new fasteners
-
Select "refrigerant charge" on AC machine
NoteSelect the arrows under "refrigerant charge", Enter refrigerant amount of 1.02 kg (1020 g)
-
Connect First Responder Loop and LV battery connector
Note2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
-
Using center display, remove wipers from "Service Mode"
-
Install fasteners securing LH V-brace and secure
Note3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
-
Install fasteners securing RH V-brace and secure
Note3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm
-
Install wiper cowl screen panel
Note4x push clips, 2x end tabs
-
Install wiper cowl screen panel
Note4x push clips, 2x end tabs
-
Install RH wiper arm assembly and secure nut
Note1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
-
Install RH wiper arm nut cover
-
Secure RH wiper arm washer nozzle
Note1x hose, Hose is routed below the arm
-
Install LH wiper arm assembly and secure nut
Note1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield
-
Install LH wiper arm nut cover
-
Secure LH wiper arm washer nozzle
Note1x hose, Hose is routed below the arm
-
Secure washer hose nozzle by LH shock tower cover
Note1x hose, 3x clips
-
Install LH shock tower cover
Note3x push clip, 1x fir tree clip
-
Install RH shock tower cover
Note3x push clip, 1x fir tree clip
-
Inspect coolant level and top off as necessary
NoteEnsure that the fluid level is at the Max line, Top off fluid as required
- Move RH front seat to original position
- Close RH front door
-
Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
NoteOpen Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, For local connection issues with Toolbox 3 refer to https://toolbox.teslamotors.com/articles/43695, Media converter box is powered by laptop USB or 12v power outlet, Ethernet connection will provide communication. If RJ45 ethernet diagnostic connector present media converter box not required. Connect directly from laptop using an RJ45 Ethernet cable
-
Select "Actions/Autodiag" and search for "Commissioning"
-
Select TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGSearch for routine in ToolboxHeat Pump Thermal System CommissioningThermal / Refrigerant System - Run Heat Pump Commissioninghv / Front Drive Inverter Replacement - Heatpump commissioning, click Run and allow routine to complete
NoteIf this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete
-
Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
NoteDisconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
-
Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
NoteRemove low side coupler from vehicle, Turn vehicle off, Verify Hose Equalize settings, Machine will chime once process is complete
-
Install caps onto AC ports
Note2x caps
-
Select ‘Actions/Autodiag’ tab and search for ‘Purge'
-
Select ‘Actions/Autodiag’ and search for ‘Thermal’
-
Select ‘TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in ToolboxHeat Pump Thermal System Performance Test’, click ‘Run’, and allow routine to complete
NoteSelect ‘X’ at top right of window to close once complete
-
Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
NoteIf RJ45 ethernet diagnostic connector present media converter box not required. Disconnect directly from laptop using an RJ45 Ethernet cable
-
Install IP service panel
Note2x tabs, 4 datums, Slide forward engaging datums then secure tabs upward into IP
-
Inspect coolant level and top off as necessary
NoteEnsure that the fluid level is at the Max line, Top off fluid as required
-
Install coolant bottle cap
- Install the underhood storage unit. See Underhood Storage Unit (Remove and Install).
-
Torque LH front wheel
Note5x nuts, 21mm, 175 Nm
-
Torque RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Install RH front wheel cap
NoteAlign valve stem with cap
-
Install LH front wheel cap
NoteAlign valve stem with cap
-
Remove vehicle from lift
NoteLower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
- Move LH front seat to original position
- Raise LH and RH front windows
- Close LH front door