19/05/2023 17:00:17

Headliner (Remove and Replace)

Correction code 15203102 0.90 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2023-05-19: Added headliner shipping bag installation tip.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Remove the LH and RH middle A-pillar trims. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  3. Remove the LH and RH instrument panel end caps. See End Cap - Instrument Panel - LH (Remove and Replace).
  4. Remove the LH and RH upper A-pillar trims. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  5. Remove the driver and front passenger sun visors. See Sun Visor - LH (Remove and Replace).
  6. Remove the lower quad camera cover. See Camera Cover - Lower (Remove and Replace).
  7. Remove the rear view mirror. See Mirror - Rear View (Remove and Replace).
  8. Remove the LH and RH upper B-pillar trims. See Trim - B-Pillar - Upper - LH (Remove and Replace).
  9. Push open the LH and RH coat hooks.
  10. Pry open to release tabs (x2) for the LH and RH coat hook screw covers.
  11. Remove the screw that attaches the LH coat hook to the headliner. Repeat this step for the RH coat hook.
    2.5 Nm (1.8 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T25 bit
  12. Fold down the 2nd row LH seat.
  13. Remove the rear trunk parcel shelf. See Parcel Shelf - Rear Trunk (Remove and Replace).
  14. Release the clips (x7) that attach the LH upper C-pillar trim, and then move the trim aside. Repeat this step for the RH trim.
  15. Remove the bolts (x2) that attach the rear of the headliner to the body.
    3 Nm (2.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Bolts are located on the LH and RH sides of headliner
  16. Release the clips (x18) and hooks (x2) that attach the headliner to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Headliner will be supported by tethers (x8) when released; push upward and inward to release hooks on the coat hook assemblies from the body.
  17. Disconnect the headliner electrical harness near the LH front A-pillar.
  18. Release the clip and harness guides (x5) that attach the headliner electrical harness to the LH A-pillar.
  19. Recline both front seats fully.
  20. Position the upper C-pillar trim aside for clearance.
    Informational PurposesAn informational icon, calling your attention
    Note
    Tape the seat belts in a position to create space when removing the headliner.
    Informational PurposesAn informational icon, calling your attention
    Note
    Put the upper C-pillar trim on a protective surface.
  21. Release the tether clips (x6) from the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    This will assist with headliner installation later.
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    Note
    A good tool to release these clips is available for purchase via eProcurment in the Grainger punchout catalog, Item #2ZPP2 - GearWrench Push Pin Pliers.
  22. With an assistant, release the coat hook tether clips (x2) from the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Support the headliner after being released.
  23. Remove the headliner from the vehicle through the liftgate.
    Informational PurposesAn informational icon, calling your attention
    Note
    Flex the headliner evenly to avoid creasing.
    Informational PurposesAn informational icon, calling your attention
    Note
    Avoid focusing stress at a single point.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove the headliner through the liftgate and place it on a protective surface.

Install

  1. Position the headliner into the vehicle through the liftgate.
    Informational PurposesAn informational icon, calling your attention
    Note
    Flex the headliner evenly to avoid creasing.
    Informational PurposesAn informational icon, calling your attention
    Note
    Avoid focusing stress at a single point.
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    Note
    Enter through the liftgate flexing the sides of the headliner inward to pass the C-pillars.
    Tip: The headliner shipping bag might be useful as a "third hand" for installation.
    1. Lay the shipping bag flat with the opening toward you.
    2. Use scissors to cut both the top and bottom sides of the bag up the middle, until there is about 12 in (30 cm) left. The bag will look like a pair of pants.
    3. Open the vehicle front/rear (as appropriate) doors, set the bag on the vehicle roof, and then bring the "legs" of the bag through each doorway into the cabin.
    4. Tie the very ends of the legs together to make a very loose loop out of the cabin, over the roof, and back into the cabin. If the loop is too tight, cut a little more up the middle.
    5. Use the loop to support the headliner during installation. If the loop is too loose, tie an additional knot to reduce slack.
  2. Secure the clips (x18) and hooks (x2) that attach the headliner to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Push the coat hook upward and outward to secure the hooks to the body flange at the top of the coat hook assembly.
  3. Put the upper C-pillar trims back into the vehicle.
  4. Secure the clip and the harness guide (x5) that attach the headliner electrical harness to the LH A-pillar.
  5. Connect the headliner harness electrical connector near the LH front A-pillar.
  6. Install the bolts (x2) that attach the rear of the headliner to the body.
    3 Nm (2.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Install the LH and RH upper C-pillar trims. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  8. Install the rear trunk parcel shelf. See Parcel Shelf - Rear Trunk (Remove and Replace).
  9. Install the LH and RH upper B-pillar trims. See Trim - B-Pillar - Upper - LH (Remove and Replace).
  10. Put the 2nd row LH seat in the upright position.
  11. Restore the driver and front passenger seats back to their original position.
  12. Install the rear view mirror. See Mirror - Rear View (Remove and Replace).
  13. Install the driver and front passenger sun visors. See Sun Visor - LH (Remove and Replace).
  14. Install the LH and RH upper A-pillar trims. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  15. Install the LH and RH instrument panel end caps. See End Cap - Instrument Panel - LH (Remove and Replace).
  16. Install the LH and RH middle A-pillar trims. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  17. Install the lower quad camera cover. See Camera Cover - Lower (Remove and Replace).
  18. Raise the LH front window and close the LH front door.