Brace - Toeboard - LH (Remove and Replace)

Raise and support the vehicle on a 2 post lift. See Raise Vehicle - 2 Post Lift.

Connect a laptop with Toolbox to the vehicle. See Toolbox 3 (Connect and Disconnect).

In Toolbox, click Actions/Autodiag, and then search for ‘Thermal.’

Click Start Thermal Fluid Fill/Drain (Coolant only), and then click Run. Allow the routine to complete.

Remove the laptop from the vehicle.

Note

Toolbox will be resumed later.

Set the steering yoke straight ahead.

Lock the steering yoke into position.

Note

Protect the seat from damage.

Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).

Power off vehicle from center display

Note

Via Controls > Safety & Security > Power Off

Disconnect LV power. See LV Power (Disconnect and Connect).

Remove the mid aero shield. See Panel - Aero Shield - Mid (Remove and Replace).

Perform Vehicle HV Disablement Procedure. See Vehicle HV Disablement Procedure.

Remove the LH and RH front wheels. See Wheel Assembly (Remove and Install).

Remove the LH and RH rocker panel scuff plates. See Scuff Plate - Rocker Panel - LH (Remove and Replace).

Remove the LH and RH rocker panel moldings. See Molding - Rocker Panel - LH (Remove and Replace).

Raise and support vehicle for HV battery removal

Note

Set air suspension to "Jack Mode" if equipped, Line up all lift pads at vehicle lifting points, Ensure lift pads will be positioned properly. If not done correctly HV pack will physically contact the lift pad during removal

Remove LH side bolster trim

Note

1x clip, 1x tab, Start by releasing upper portion

Remove RH side bolster trim

Note

1x clip, 1x tab, Start by releasing upper portion

Remove 2nd row seat cushion assembly

Note

2x clips, 2x connectors, Disengage locking clips and lift up on seat cushion, Release connections, If second row seats are folded down, move aside for time being

Remove busbar header foam block

Remove fastener securing busbar cover access door

Note

1x bolt, 10mm, 9 Nm

Remove bolts securing busbar to HV header and release busbar

Note

2x bolts, 10mm, 9 Nm

Raise vehicle fully and lower lift onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove clips securing front aero shield

Note

5x push clips

Remove bolts securing front aero shield and remove from vehicle

Note

9x bolts, 10mm, 6 Nm

Release clips securing wheel house liner to skid plate

Note

4x clips

Remove bolts securing front skid plate to body sill

Note

2x bolts, 15mm, 30 Nm

Remove bolts securing front skid plate to body casting

Note

2x bolts, 15mm, 60 Nm

Remove bolts securing front skid plate to front subframe and remove skidplate

Note

4x bolts, 15mm, 70 Nm

Remove clips securing LH wheelhouse liner to valance and front fascia

Note

3x push clips

Remove clips securing RH wheelhouse liner to valance and front fascia

Note

3x push clips

Disconnect and release pedestrian warning speaker connector

Note

1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, 1x edge clip, Located on RH ride of front fascia valance

Remove clips that secure valance to front fascia assembly

Note

8x push clips

Remove valance from front fascia assembly

Note

2x nuts, 10mm, 3 Nm

Disconnect the steering gear assembly connectors

Note

2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect

Disconnect CAN connectors from EPAS

Note

2x connectors

Release frunk harness from subframe

Note

2x clips, Tuck harness upwards, away from subframe

Remove bolt securing the steering gear assembly to electric steering column

Note

1x bolt, 13mm, 30 Nm

Slide the steering column upward to remove it from the steering gear assembly

Lower vehicle partially and set lift onto locks

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

Remove LH front wheel

Note

5x nuts, 21mm, 175 Nm

Release LH ANC sensor and damper bracket from air spring module

Note

1x bolt, 10mm, 6 Nm, Route around links and hang, Take note of how the harness is routed for installation

Remove nut securing front stabar link to LH front stabar and move aside

Note

1x nyloc nut, 15mm, 70 Nm, Counter hold ball joint with T40, Discard after removal, May need to move the stabilizer bar up/down to get the correct angle needed to remove end link

Remove nut and bolt securing LH front air spring module to front lower aft link assembly

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm

Remove nut and release LH aft link from knuckle assembly

Note

1x nut, 22mm, 180 Nm, Nordlok washer, Counter hold stud with T45 socket and use wrench to loosen nut, Discard after removal

Remove nut and release LH fore link from knuckle assembly

Note

1x nut, 22mm, 180 Nm, Nordlok washer, Counter hold stud with T45 socket and use wrench to loosen nut, Discard after removal

Remove nut and release LH tie rod from knuckle assembly

Note

1x nyloc nut, 21mm, 102 Nm, Discard after removal

Remove RH front wheel

Note

5x nuts, 21mm, 175 Nm

Release RH ANC sensor and damper bracket from air spring module

Note

1x bolt, 10mm, 6 Nm, Route around links and hang, Take note of how the harness is routed for installation

Remove nut securing front stabar link to RH front stabar and move aside

Note

1x nyloc nut, 15mm, 70 Nm, Counter hold ball joint with T40, Discard after removal, May need to move the stabilizer bar up/down to get the correct angle needed to remove end link

Remove nut and bolt securing RH front air spring module to front lower aft link assembly

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm

Remove nut and release RH aft link from knuckle assembly

Note

1x nut, 21mm, 195 Nm, Nordlok washer, Counter hold stud with T45 socket and use wrench to loosen nut, Discard after removal

Remove nut and release RH fore link from knuckle assembly

Note

1x nut, 21mm, 195 Nm, Nordlok washer, Counter hold stud with T45 socket and use wrench to loosen nut, Discard after removal

Remove nut securing the RH tie rod end to the knuckle

Note

1x nyloc nut, 21mm, 102 Nm, Discard after removal

Break loose the front subframe bolts, but do not remove the bolts at this time.

Note

Torque specifications:

Depending on the vehicle manufacture date, the bolts might be as follows:

Front-most bolts (16 mm or 18 mm):
- M12 1.75x75 bolt (1063242-00-B) and M12x24x2.5 washer (1103852-00-A): 80 Nm
- M12-1.75x115 bolt (1608611-00-C ): 80 Nm
Middle bolts (18 mm): 80 Nm
Rear-most bolts (21 mm):
- M14 2.0x58 bolt (1133941-00-C): 115 Nm
- M14 2.0x67 bolt (1638540-00-A): 145 Nm

Remove the rear-most subframe bolts with a battery-powered drill.

Note

21 mm: 115 Nm or 145 Nm

Remove forward-most subframe fixture hardware

Note

Bolts will clash with subframe if not removed, Return bolts to fixture when finished with procedure

Move the subframe lifting tool underneath the front subframe area

Connect air supply to subframe lifting tool

Raise the powertrain table and subframe fixture into position

Note

Recommend assistance, Lower aft links will sit on fixture

Remove the remaining front subframe bolts with a battery-powered drill.

Note

16 mm or 18 mm: 80 Nm

Note

Take note of fastener positions for installation.

Lower front subframe from vehicle

Note

Recommend assistance, Knuckle assembly and strut brackets will have to be maneuvered so that the links will clear

Disconnect air supply from subframe lifting tool

Remove subframe lifting tool from under vehicle

Remove RH shear plate

Note

1x nut, 15mm, 60 Nm, 2x bolts, 10mm, 30 Nm

Remove LH shear plate

Note

1x nut, 15mm, 60 Nm, 2x bolts, 10mm, 30 Nm

Release RDU HV harness from HV battery

Note

1x connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

Disconnect logic connector to HV battery

Note

1x connector, Pull red locking tab outwards and release connection

Disconnect power connector to HV battery

Note

1x connector, Pull red locking tab outwards and release connection

Position coolant drain container under the front of the vehicle to catch vehicle coolant

Release 3 way valve coolant hose to HV battery

Note

1x hose clip, Plug hose and battery, Use a shop rag to prevent coolant seepage into connections

Release battery supply coolant hose to HV battery

Note

1x hose clip, Plug hose and battery

Release PCS inlet hose to HV battery

Note

1x hose clip, Plug hose and battery, Remove shop rag when finished

Release clips on LH front wheel house liner

Note

2x clips, Move aside for access

Release LH sill coolant hose clips to body

Note

2x clips

Release LH front sill coolant hose

Note

1x hose clip, Plug both ends of the hoses

Release bolt securing ground strap to body

Note

1x bolt, 10mm, 10 Nm

Remove coolant drain container from underneath vehicle

Remove bolt securing FDU HV harness to HV battery

Note

1x bolt, 8mm, 5.5 Nm

Release FDU HV harness connection to HV battery

Note

1x connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

Release HV compressor connection to HV battery

Note

1x connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

Loosen four center bolts securing HV battery

Note

4x bolts, EP16, 23 Nm

Remove four center bolts securing HV battery with battery powered drill

Note

4x bolts, EP16, 23 Nm

Position battery table beneath vehicle

Lower vehicle to table

Note

Recommend assistance, Align table to vehicle and raise casters to level table if necessary

Loosen M6 outer center bolts securing HV battery

Note

4x bolts, EP14, 15 Nm

Remove M6 outer center bolts securing HV battery with battery powered drill

Note

4x bolts, EP14, 15 Nm

Loosen remaining M8 outer bolts securing HV battery

Note

12x bolts, EP16, 23 Nm

Remove remaining M8 outer bolts securing HV battery with battery powered drill

Note

12x bolts, EP16, 23 Nm

Loosen LH rocker bolts

Note

8x bolts, 15mm, 35 Nm

Remove LH rocker bolts with battery powered drill

Note

8x bolts, 15mm, 35 Nm

Loosen RH rocker bolts

Note

8x bolts, 15mm, 35 Nm

Remove RH rocker bolts with battery powered drill

Note

8x bolts, 15mm, 35 Nm

Raise vehicle off of HV battery

Move battery away from vehicle

Note

Recommend assistance

Remove LH toeboard brace

Note

3x bolts, 15mm, 30 Nm

Install LH toeboard brace

Note

3x bolts, 15mm, 30 Nm

Position HV battery underneath vehicle

Note

Recommend assistance

Lower vehicle onto pack

Note

Verify liftpads will not cause physical contact during lowering, Monitor components to prevent smashing or damage, Use alignment rods as required

Install M8 outer bolts with battery powered drill

Note

12x bolts, EP16, 23 Nm, Start thread by hand, Flush down bolt, Do not over tighten bolts, Fully torque at later step

Install M6 outer center bolts with battery powered drill

Note

4x bolts, EP14, 15 Nm, Start thread by hand, Flush down bolt, Do not over tighten bolts, Fully torque at later step

Install LH rocker bolts with battery powered drill

Note

8x bolts, 15mm, 35 Nm, Start thread by hand, Flush down bolt, Do not over tighten bolts, Fully torque at later step

Install RH rocker bolts with battery powered drill

Note

8x bolts, 15mm, 35 Nm, Start thread by hand, Flush down bolt, Do not over tighten bolts, Fully torque at later step

Torque rocker HV battery bolts on both sides

Note

16x bolts, 15mm, 35 Nm

Torque M8 outer bolts securing HV battery

Note

12x bolts, EP16, 23 Nm

Torque M6 outer center bolts

Note

4 bolts, EP14, 15 Nm

Raise vehicle and remove battery table

Note

Recommend assistance

Install four center bolts securing HV battery with battery powered drill

Note

4x bolts, EP16, 23 Nm, Start thread by hand, Do not over tighten bolts, Fully torque at later step

Torque the four center HV battery bolts

Note

4x bolts, EP16, 23 Nm

Secure HV compressor connection to battery pack

Note

1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked

Secure FDU HV harness connection to HV battery

Note

1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

Install bolt securing FDU HV harness to HV battery

Note

1x bolt, 8mm, 5.5 Nm

Position coolant drain container under the front of the vehicle to catch vehicle coolant

Secure LH front sill coolant hose

Note

1x hose clip, 2x hose plugs, Remove plugs and secure hose. Perform push-pull-push test

Secure LH sill coolant hose clips to body

Note

2x clips

Install bolt securing ground strap to body

Note

1x bolt, 10mm, 10 Nm

Secure clips on LH front wheel house liner

Note

2x clips, Return to position

Secure PCS inlet hose to HV battery

Note

1x hose clip, 2x hose plugs, Remove plugs and secure hose, Use a shop rag to prevent coolant seepage into connection, Perform push-pull-push test

Secure battery supply coolant hose to HV battery

Note

1x hose clip, 2x hose plugs, Remove plugs and secure hose, Perform push-pull-push test

Secure 3 way valve coolant hose to HV battery

Note

1x hose clip, 2x hose plugs, Remove plugs and secure hose, Perform push-pull-push test, Remove shop rag when finished

Remove coolant drain container from underneath vehicle

Secure power connector to HV battery

Note

1x connector, Engage red locking tab

Secure logic connector to HV battery

Note

1x connector, Engage red locking tab

Secure RDU HV harness to battery pack

Note

1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

Secure PRDU dummy plug to HV battery pack

Note

1x connector, Fully seat connector body, then engage locking latch

Install LH shear plate

Note

1x nut, 15mm, 60 Nm, 2x bolts, 10mm, 30 Nm

Install RH shear plate

Note

1x nut, 15mm, 60 Nm, 2x bolts, 10mm, 30 Nm

Apply Loctite 222 onto mid aero shield bolts and install fasteners securing mid aero shield to vehicle

Note

16x bolts, 10mm, 6 Nm

Install clips securing mid aero shield

Note

4x push clips

Position lifting tool and front subframe under vehicle for installation

Connect shop air supply to the powertrain table

Raise front subframe into position to be installed

Note

Recommend assistance, Use caution and maneuver harnesses and knuckles so that subframe assembly is installed correctly, Guide damper forks around links

Hand-tighten the bolts located at the front of the front subframe.

Note

Depending on the vehicle manufacture date, the front-most bolts might be as follows (16 mm or 18 mm):

M12 1.75x75 bolt (1063242-00-B) and M12x24x2.5 washer (1103852-00-A)
M12-1.75x115 bolt (1608611-00-C )

Note

Hand-tighten the bolts, and then use a battery powered drill to continue fastening the bolts. Do not tighten fully. Fully tighten the bolts at later step.

Lower the powertrain table and remove it from under the vehicle

Note

Release ratchet strap from subframe fixture

Disconnect shop air supply from the powertrain table

Remove the subframe lifting tool from vehicle

Hand-tighten the rear bolts of the front subframe.

Note

21 mm. Depending on the vehicle manufacture date, the rear bolts might be as follows:

M14 2.0x58 (1133941-00-C)
M14 2.0x67 (1638540-00-A)

Note

Hand-tighten the bolts, and then use a battery powered drill to continue fastening the bolts. Do not tighten fully. Fully tighten the bolts at later step.

Tighten the front subframe bolts.

Note

16 mm or 18 mm bolts: 80 Nm

Note

21 mm bolts: Depending on the vehicle manufacture date, the torque rating of the bolts is as follows:

M14 2.0x58 (1133941-00-C): 115 Nm
M14 2.0x67 (1638540-00-A): 145 Nm

Position RH tie rod and install nut

Note

1x nyloc nut, 21mm, 102 Nm, Install new nut

Position RH fore link to knuckle assemble and install nut

Note

1x nyloc nut, 22mm, 180 Nm, Install new nut, Counter hold stud with T45 socket

Position RH aft link to knuckle assemble and install nut

Note

1x nyloc nut, 22mm, 180 Nm, Install new nut, Counter hold stud with T45 socket

Install bolt and nut securing RH front air spring module to front lower aft link hand tight

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm, Torque at later step

Position stabar and install nut securing RH endlink to stabar assembly

Note

1x nyloc nut, 15mm, 70 Nm, Install new nut, Counter hold stud with 5mm socket

Route ANC sensor and damper bracket and secure to RH front air spring module

Note

1x bolt, 10mm, 6 Nm, Harness routes above lower links and below tie rod/axle

Install RH front wheel

Note

5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

Position LH tie rod and install nut

Note

1x nyloc nut, 21mm, 102 Nm, Install new nut

Position LH fore link to knuckle assemble and install nut

Note

1x nyloc nut, 22mm, 180 Nm, Install new nut, Counter hold stud with T45 socket

Position LH aft link to knuckle assemble and install nut

Note

1x nyloc nut, 22mm, 180 Nm, Install new nut, Counter hold stud with T45 socket

Install bolt and nut securing LH front air spring module to front lower aft link hand tight

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm, Torque at later step

Position stabar and install nut securing LH endlink to stabar assembly

Note

1x nyloc nut, 15mm, 70 Nm, Install new nut, Counter hold stud with 5mm socket

Route ANC sensor and damper bracket and secure to LH front air spring module

Note

1x bolt, 10mm, 6 Nm, Harness routes above lower links and below tie rod/axle

Install LH front wheel

Note

5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

Raise vehicle fully and lower lift onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Slide the lower electric steering column onto the steering gear and install the fastener

Note

1x bolt, 13mm, 30 Nm

Connect the logic connectors for the steering rack

Note

2x electrical connectors, 2-way connectors, Engage the grey lock after the connector is fully seated

Connect steering rack connectors

Note

2x connectors, 2 stage locking connectors, Ensure the locking tab is engaged after an audible click is heard when connecting

Secure frunk harness to subframe

Note

2x clips

Install valance onto front fascia assembly

Note

2x nuts, 10mm, 3 Nm, Recommend assistance, Interlock valance tabs with fascia tabs, Clip in LH and RH corners of valance onto fascia

Install clips that secure valance to front fascia assembly

Note

8x push clips, Hold fascia tabs flush with valance if necessary

Install pedestrian warning speaker connector

Note

1x connector, Engage locking tab, 1x edge clip, Located on RH ride of front fascia valance

Install clips securing RH wheelhouse liner to valance and front fascia

Note

3x push clips

Install clips securing LH wheelhouse liner to valance and front fascia

Note

3x push clips

Position front skid plate for installation and thread in all bolts

Note

4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, Torque at later step

Torque bolts securing front skid plate to body casting

Note

2x bolts, 15mm, 60 Nm

Torque bolts securing front skid plate to body sill

Note

2x bolts, 15mm, 30 Nm

Torque bolts securing front skid plate to front subframe

Note

4x bolts, 15mm, 70 Nm,

Secure clips securing wheel house liner to front skid plate

Note

4x clips

Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle

Note

9x bolts, 10mm, 6 Nm

Install clips securing front aero shield

Note

5x push clips

Lower vehicle until tires are touching the ground

Note

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Torque LH front wheel

Note

5x nuts, 21mm, 175 Nm

Torque RH front wheel

Note

5x nuts, 21mm, 175 Nm

Install RH front lug nut covers

Note

5x covers

Install LH front lug nut covers

Note

5x covers

Clean busbar HV connector contact surface of residual Penetrox

Note

Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

Clean HV connector contact surface of residual Penetrox

Note

Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

Apply Penetrox onto HV connector joints

Note

Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

Secure busbar onto HV header and install bolts

Note

2x bolts, 10mm, 9 Nm

Inspect HV insulating gloves

Note

Check gloves for damage prior to use

Put on HV insulating gloves and leather over gloves

Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head

Note

2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usage. The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ). If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

Remove the leather glove protectors and HV insulating gloves

Install fastener securing busbar cover access door

Note

1x bolt, 10mm, 9 Nm

Install busbar header foam block

Install 2nd row seat cushion assembly

Note

2x clips, 2x connectors, Secure connections and slide seat belt buckles through the seat cushion, Engage clips

Install LH side bolster trim

Note

1x clip, 1x tab, Replace clip if damaged, Hook bottom portion and then secure the top

Install RH side bolster trim

Note

1x clip, 1x tab, Replace clip if damaged, Hook bottom portion and then secure the top

Connect FDU harness to frunk harness

Note

1x connector

Place empty coolant container into front storage area

Fill container with at least 15L of coolant

Place filled coolant container into front storage area

Remove coolant bottle cap

Install vacuum refill cap onto coolant bottle assembly

Setup coolant refill tool

Note

Verify all valves on refill tool are in the closed position, See image for clarity

Install vacuum refill hose into refill cap on coolant bottle

Note

Perform push-pull-push test to verify hose is fully installed

Place refill hose inside filled coolant container

Note

Make sure hose end is fully submerged into coolant

Position overflow hose into empty container

Connect shop air supply to coolant refill tool

Note

If not already done, Verify refill valve is set to off

Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve

Note

Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

Slowly open the refill valve to allow coolant to be drawn into the system

Note

Make sure hose end of refill hose is fully submerged during entire process

Once the gauge reads zero, close the coolant refill valve

Disconnect shop air supply from coolant refill tool

Remove coolant refill hose from coolant container

Remove coolant overflow hose from coolant container

Remove vacuum refill hose from refill cap on coolant bottle

Remove coolant refill tool from vehicle

Remove both coolant containers from inside underhood area

Connect First Responder Loop and LV battery connector

Note

2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage grey locking tab when fully seated

Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE ’, click ‘Run’, and allow routine to complete

Note

Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required

Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCE

Note

Select ‘X’ at top right of window to close once complete

Inspect coolant level and top off as necessary

Note

Ensure that the fluid level is at the Max line, Top off fluid as required

Install coolant bottle cap

Install rear underhood apron

Note

8x clips

Close hood

Note

Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood

Remove vehicle from lift

Note

Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

Install LH rocker panel onto vehicle

Note

Secure at front and rear fenders, Be sure to insert rocker above jack pads

Install bolts securing LH rocker panel to body

Note

7x upper bolts, 10mm, 3 Nm, 4x lower bolts, 10mm, 3 Nm

Secure covers on bottom edge of LH rocker panel

Note

3x covers

Install LH rear wheel fairing and secure bolts

Note

2x bolt, 8mm, 2.85 Nm, 5x tabs

Install clips securing rocker panel to LH rear wheelhouse liner

Note

2x push clips

Install clip securing rocker panel to LH front wheelhouse liner

Note

1x push clip

Position LH scuff plate for installation

Install tabs and clips securing LH scuff plate

Note

7x tabs, 7x clips, Secure lower clips and then proceed to install upper tabs

Install body side secondary seal onto LH rocker panel

Note

1x clip, Apply new double sided adhesive to rear bottom section of secondary seal

Install RH rocker panel onto vehicle

Note

Secure at front and rear fenders, Be sure to insert rocker above jack pads

Install bolts securing RH rocker panel to body

Note

7x upper bolts, 10mm, 3 Nm, 4x lower bolts, 10mm, 3 Nm

Secure covers on bottom edge of RH rocker panel

Note

3x covers

Install RH rear wheel fairing and secure bolts

Note

2x bolt, 8mm, 3 Nm, 5x tabs

Install clips securing rocker panel to RH rear wheelhouse liner

Note

2x push clips

Install clip securing rocker panel to RH front wheelhouse liner

Note

1x push clip

Position RH scuff plate for installation

Install tabs and clips securing RH scuff plate

Note

7x tabs, 7x clips, Secure lower clips and then proceed to install upper tabs

Install body side secondary seal onto RH rocker panel

Note

1x clip, Apply new double sided adhesive to rear bottom section of secondary seal

Remove steering wheel holder from vehicle

Raise all four windows

Close LH front door

Verify turn and slip plates are locked

Set vehicle ride height to Standard, then drive vehicle onto alignment rack and shift into Park

Note

Recommend assistance for aligning vehicle to ramps

Latch passenger seat belt to driver buckle

Exit vehicle and place wheel chocks around driver's rear wheel

Enter vehicle, enable Jack Mode, shift to neutral, then close driver's door latch

Note

Make sure climate control and headlights are off as well

Raise 4-post lift and lower onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Torque LH air spring module nut and bolt to LH aft link assembly

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm

Remove existing paint mark from LH air spring module bolt

Note

Clean the area thoroughly so the new marking is not confused with the previous marking

Mark LH air spring module bolt to show component has been torqued

Note

Use a high visibility paint pen when marking components

Torque RH air spring module nut and bolt to RH aft link assembly

Note

1x bolt, 21mm, 1x nut, 21mm, 140 Nm

Remove the existing paint mark from RH air spring module

Note

Clean the area thoroughly so the new marking is not confused with the previous marking

Mark the RH air spring module bolt to show the component has been torqued

Note

Use a high visibility paint pen when marking components

Lower 4-post lift and set onto locks

Note

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Set tire machine pressures to match vehicle

Note

Refer to the "Tire and Loading Information" label located on the driver side B-pillar

Install pressure hoses onto all four wheels so tire pressures can be set automatically

Note

Pull hose from reel and lock into position, then remove valve stem cap and install hose onto valve stem

Install alignment heads onto all four wheels

Note

Position alignment heads near the center of the wheel, Adjust side arms as necessary to grip tires securely

Remove tire pressure hoses from valve stems

Note

Reinstall valve stem caps

Check that front turn plates are centered on tires

Note

Adjust turn plate location if necessary

Perform rolling compensation

Note

Push vehicle forward using driver's side rear tire, Insert wheel chocks once vehicle has been rolled forward, Turn and slip plates should automatically unlock

Apply brake pedal depressor

Perform caster sweep, then center steering wheel per level bubble and lock steering wheel into position

Print vehicle alignment summary

Note

Include before/after results

Remove brake pedal depressor, steering wheel level, and steering wheel holder and place vehicle into Park

Remove alignment heads from all four wheels

Lower 4-post lift fully

Use exterior door handle to release driver door latch

Remove wheel chocks

Remove vehicle from 4-post lift

Note

Remove suspension from Jack Mode, Release passenger seat belt from driver buckle

Model S Service Manual

Brace - Toeboard - LH (Remove and Replace)

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