10/04/2024 20:23:20

Windshield (Remove and Install)

Correction code 10200301 2.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2023-08-17: Updated removal tool.
  • 2024-04-11: Added a step of cleaning the windshield, especially the forward-facing camera area, to ensure a clear view of the forward-facing camera.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
For Europe only: Only technicians who have been trained in working with diisocyanates and have completed all required certification courses are permitted to perform procedures using urethane and other products containing diisocyanates. Proper personal protective equipment (PPE) must be worn when working with products containing diisocyanates.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Remove the LH and RH underhood aprons. See Underhood Apron - LH (Remove and Replace).
  4. Remove the LH and RH wiper arms. See Wiper Arm - LH (Remove and Replace).
  5. Remove the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  6. Remove the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  7. Remove the LH middle A-pillar trim. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  8. Remove the LH IP end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  9. Remove the LH upper A-pillar trim. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  10. Remove the driver sun visor. See Sun Visor - LH (Remove and Replace).
  11. Repeat step 7through step 10 for the RH side of the vehicle.
  12. Disconnect the heated wiper area electrical connector, and then tape the connector to the windshield, if equipped.
  13. Remove the passenger sun visor. See Sun Visor - LH (Remove and Replace).
  14. Remove the rear view mirror. See Mirror - Rear View (Remove and Replace).
  15. Remove the upper quad camera cover. See Camera Cover - Upper (Remove and Replace).
  16. Disconnect the harness electrical connector from the humidity and temperature sensor on the windshield.
  17. Disconnect harness electrical connector for the fan.
  18. Disconnect the harness electrical connector for the heated camera area.
  19. Disconnect the harness electrical connector for the GPS/GNSS antenna.
  20. Remove the clips (x2) that attach the triple cam hood to the windshield, and remove it from the windshield.
  21. Disconnect the humidity sensor electrical connector.
  22. Remove the screws (x4) that attach the mounting plate to the windshield and allow the camera to hang by the harness.
    0.8 Nm (7 lbs-in)
    Tip: Use of the following tool(s) is recommended:
    • Torx T10 bit
  23. Disconnect the camera harness electrical connectors (x2), and then remove the assembly from the vehicle.
  24. Tape the fan and heater grid electrical connector onto the windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Prevent the wires from being accidentally cut.
  25. Release the clips (x5) that attach the front of the headliner to the vehicle.
  26. Tape the front of the headliner as a precautionary measure.
  27. Apply masking tape to the exterior of the LH and RH A-pillars to protect the paint from damage.
  28. Prepare WRD Spider 3 glass removal kit
  29. Secure line to starter tool and push tool through urethane at lower RH side of windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the guard to prevent damage to dash pad while using starter tool
  30. Release line from starter tool and wrap line around exterior of windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull line away from starter tool, Ensure enough length is pulled through, Wrap spider line up and around the exterior of windshield, Verify the line sits underneath the glass
  31. Attach anchor point to exterior of windshield and secure line
    Informational PurposesAn informational icon, calling your attention
    Note
    Attach line to anchor once fully wrapped around windshield, Place anchor near starting point of the handle tool
  32. Secure interior side of line to the spider cutting tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged
  33. Secure spider cutting tool to interior side of windshield
    Informational PurposesAn informational icon, calling your attention
    Note
    Note orientation of the cutting line, Make sure line warps over large pulley and holds at a 90 degree angle
  34. Secure angle driver to electric drill
  35. Turn the spindle on the cutting tool with the drill to start removing the windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution around the two small datums at top of the windshield. Use protective material to prevent damage to the speaker grill and VIN plate.
    Informational PurposesAn informational icon, calling your attention
    Note
    Move the cutting tool as needed keeping the line close to a 90 degree angle, When passing VIN plate use guard to guide line over VIN to prevent damage.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Take special care in the areas identified that have overlapping panels to prevent damage.
  36. Attach suction cups to the LH and RH sides of the windshield assembly.
  37. With an assistant, remove the windshield assembly from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Partially close the hood for clearance.

Install

  1. Remove the suction cups from the windshield assembly.
  2. Inspect the windshield for any damage that is not reworkable.
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace the windshield if there is any damage that can not be rectified. Damages include: cracked glass, damaged heater grids, damaged/separating triple camera mount.
  3. Clean the windshield as needed. Take special caution to the forward-facing camera area to ensure a clear view of the forward-facing camera. See Clear Forward Camera View (Precision Cleaning Of Inboard Windshield).
  4. Use a blade scraper to remove the old urethane from the vehicle.
  5. Remove the tape from the exterior of the LH and RH A-pillars.
  6. Use a blade scraper to remove the urethane bead and windshield seals from the glass.
  7. Use a permanent marker to draw an outline around the datums to assist in installation of the new datums.
  8. Use a blade scraper to remove the damaged datums.
  9. Use a blade scraper to remove the net pads (x3).
  10. Use a blade scraper to clean any double sided tape residue.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use an eraser wheel if necessary.
  11. Clean all mating surfaces with Isopropyl Alcohol (IPA).
  12. Measure the resistance of the wiper heater grid to check continuity.
    Informational PurposesAn informational icon, calling your attention
    Note
    All resistances @23degC. Tolerance +/-15%. Heated Wiper Area (HWA): 2.34ohms.
  13. Install the windshield edge seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow the windshield alignment marks at the lower corners of the glass.
  14. Install the windshield lip seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow the windshield alignment marks at the upper corners of glass. Start from one corner and peel the tape while applying the seal inch by inch to ensure proper fitment.
  15. Install the net pads.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the alignment marks on the glass for installation.
  16. Install the LH and RH side datum.
  17. With an assistant, position the windshield assembly onto the vehicle for a dry fit and note any locations where the pads need to be adjusted.
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify datums align properly. Ensure the heater grid harness is taped onto the glass to avoid contact with the urethane pathway and body.
  18. Visually inspect the lip and edge seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    The seal should be sitting against the vehicle body and look even all the way through.
  19. Remove the glass from the vehicle.
  20. If necessary, perform the pad adjustment.
  21. Clean the urethane path on the vehicle with an isopropyl alcohol (IPA) wipe. Allow the surface to dry before continuing to the next step.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the inside of glass is clean and smudge free near the VIN plate as it won't be accessible once installed.
  22. Apply urethane primer to the windshield and vehicle body along the urethane path and in areas that were damaged during removal of the windshield assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow the primer to dry for at least 2 minute.
  23. Prepare the caulking gun and urethane.
    Informational PurposesAn informational icon, calling your attention
    Note
    Opening must be 8mm wide and 14mm tall.
  24. Apply urethane to the windshield following the original path.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure that the urethane bead has a triangular cross-section of approximate width 8 mm and height 14 mm.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fill any gaps in urethane to ensure consistent bead
  25. With an assistant, install the new windshield assembly onto the vehicle, but do not set it yet.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to align the datums at top of the windshield.
  26. Check the gap and flush of the windshield assembly to the body before fully seating the windshield assembly.
  27. Fully seat the windshield assembly, check the gap and flush, and adjust if necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    If needed, a ballast bag can be used to hold the windshield down as it cures.
  28. Apply tape to secure the windshield to the body while the urethane cures.
  29. Remove the suction cups from the windshield.
  30. Install the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  31. Install the LH and RH wiper arms. See Wiper Arm - LH (Remove and Replace).
  32. Install the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  33. Install the LH and RH underhood aprons. See Underhood Apron - LH (Remove and Replace).
  34. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  35. Close the hood.
  36. Install the front portion of the headliner into position, and then secure the clips (x5).
  37. Connect the humidity sensor electrical connector.
  38. Connect the heated camera area electrical connector.
  39. Clean the inner windshield camera viewing area with a clean microfiber cloth and glass cleaner. Let the windshield fully dry before continuing.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Verify that the windshield has no stains or leftover residue. Otherwise, Autopilot features may be hindered.
  40. Connect the triple camera electrical connectors (x2).
  41. Install the screws (x4) that attach the mounting plate to the windshield and allow the camera to hang by the harness.
    0.8 Nm (7 lbs-in)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the wire harness is routed correctly.
    Tip: Use of the following tool(s) is recommended:
    • Torx T10 bit
  42. Position the triple cam hood onto the windshield, and then secure the clips (x2) that attach hood to the windshield.
  43. Connect the harness electrical connector to the humidity and temperature sensor on the windshield.
  44. Connect the harness electrical connector for the GPS/GNSS antenna.
  45. Connect the harness electrical connector for the fan.
  46. Install the upper quad camera cover. See Camera Cover - Upper (Remove and Replace).
  47. Install the rear view mirror. See Mirror - Rear View (Remove and Replace).
  48. Install the passenger sun visor. See Sun Visor - LH (Remove and Replace).
  49. Install the RH upper A-pillar trim. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  50. Install the RH IP end cap. See End Cap - Instrument Panel - LH (Remove and Replace).
  51. Remove the RH middle A-pillar trim. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  52. Repeat step 48 through step 51 for the LH side of the vehicle.
  53. Perform forward facing camera pitch verification. See Camera - Forward Facing (Pitch Verification).
  54. Raise the LH front window and close the LH front door.
  55. Remove the tape securing the windshield to vehicle once the urethane has cured.