Safety Cap - Busbar - Charge Port to HV Battery (EMEA) (Remove and Replace)
Correction code 44015142 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.
- 2023-08-25: Added link to charge port voltage check procedure.
- Open LH front door
- Lower LH front window
- Open LH rear door
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Fold 60 seat into down position
NoteSeat can be folded from the backrest button or trunk switch, If seat cushion is not present, protect the seat as required
- Open liftgate
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Remove parcel shelf
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Remove trunk load floor
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Remove side load floor trim
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Remove the trunk sill panel
Note6x clips, 4x guides. Corners or bottom edge are good grabbing points for removal, Can use plastic trim tool or just your hands
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Open charge port door using UI
NoteControls > Charging > Open Charge Port
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Open hood
NoteVia Center Display > Controls > Frunk Open
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Remove rear underhood apron
Note8x clips
- Disconnect LV power. See LV Power (Disconnect and Connect).
- Perform the charge port voltage check procedure. See Charge Port Voltage Check.
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Remove rear wall trim
Note4x push clips, 2x datums
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Remove LH trunk bracket assembly
Note4x clips, 1 datum, Pull bracket straight up
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Remove rear trunk floor
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Remove LH side bolster trim
Note1x clip, 1x tab, Start by releasing upper portion
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Separate LH C-pillar trim from LH upper C-pillar trim
Note4x clips, 4x datums
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Release LH upper C-pillar trim and move aside
Note7x clips
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Release clips securing LH trunk side trim and remove
Note3x push clips, 3x clips, 2x connectors
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Remove charge port safety cap
Note3x tabs
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Install charge port safety cap
Note3x tabs, Safety cap will click into position
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Install LH trunk side trim and secure clips
Note3x push clips, 3x clips, 2x connections
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Install LH upper C-pillar trim
Note7x clips, Replace any damaged clips
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Secure LH C-pillar trim onto LH upper C-pillar trim
Note4x clips, 4x datums, Replace any damaged clips, Verify seated properly
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Install LH side bolster trim
Note1x clip, 1x tab, Replace clip if damaged, Hook bottom portion and then secure the top
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Install rear trunk floor
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Install LH trunk bracket assembly
Note4x clips, 1 datum
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Install rear wall trim
Note4x push clips, 2x datums
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Install trunk sill panel
Note6x clips, 4x guides
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Install side load floor
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Install trunk load floor
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Install parcel shelf
- Close liftgate
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Fold 60 seat into vertical position
NoteRemove seat cushion protection
- Close LH rear door
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Connect First Responder Loop and LV battery connector
Note2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Install rear underhood apron
Note8x clips
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Close hood
NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
- Raise LH front window
- Close LH front door