22/07/2024 11:48:09

Module - Cooling Fan (Remove and Replace)

Correction code 18201312 1.20 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Remove

  1. Connect a laptop with Toolbox 3 to the vehicle.
  2. In Toolbox, click Actions/Autodiag, and then search for "Thermal".
  3. C;click Start Thermal Fluid Fill/Drain (Coolant only), and then click Run and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use Garage to verify the vehicle is in series. The Thermal Fluid Fill/Drain routine has a 5 hour limit. After 5 hours, the routine must be performed again.
  4. Disconnect Toolbox and remove the laptop from the vehicle.
  5. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  6. Remove the front fascia assembly. See Fascia Assembly - Front (Remove and Install).
  7. Release the connector lock, and then disconnect the active grille shutter actuator connector.
  8. Release the ambient temperature sensor grommet from the active grille shutter.
  9. Disconnect the ambient temperature sensor connector, and then route the connector through the grommet opening in the shroud.
  10. Set the vehicle to a comfortable working height.
  11. Place a coolant catcher below the LH front of the vehicle.
  12. Disconnect the radiator inlet and outlet hoses from the top LH side of the radiator, allow the coolant to drain, and then plug the hoses.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the spring clips to disconnect the hoses.
  13. Place the coolant catcher below the RH front of vehicle.
  14. Disconnect the radiator inlet and outlet hoses from the top RH side of the radiator, allow the coolant to drain, and then plug the hoses.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the spring clips to disconnect the hoses.
  15. Set the vehicle to a comfortable working height.
  16. Disconnect the LH and RH cooling fan module connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the coolant hoses are plugged to avoid coolant damaging the connector.
    Figure 1. LH shown; RH similar
  17. With an assistance supporting the cooling fan module assembly, remove the LH and RH bolts that attach the cooling fan module assembly to the front support beam.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 2. LH shown; RH similar
  18. With assistance, remove the cooling fan module assembly from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently place the assembly on a flat surface with the fans faced downward.
  19. Release the locking tabs (x12) and clips (x2) that secure the active grille shutter to the cooling fan module assembly, and then remove the active grille shutter from the assembly.

Install

  1. Position the active grille shutter to the cooling fan module assembly, and then secure the locking tabs (x12) and clips (x2) that secure the active grille shutter to the assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently place the assembly on a flat surface with the fans faced downward.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the datums before engaging the tabs. Make sure the shutter slides inside the tab, not outside.
  2. With assistance, position the cooling fan module assembly into the vehicle, and then loosely install the LH and RH bolts.
  3. With an assistant supporting the assembly, torque the LH and RH bolts that attach the cooling fan module assembly to the front support beam.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 3. LH shown; RH similar
  4. Connect the LH and RH cooling fan module connector.
    Figure 4. LH shown; RH similar
  5. Set the vehicle to a comfortable working height.
  6. Connect the radiator inlet and outlet hoses to the top RH side of the radiator, and then secure the spring clips.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure the hoses are fully seated.
  7. Place a coolant catcher below the LH front of vehicle.
  8. Connect the radiator inlet and outlet hoses from the top LH side of the radiator, and then install the spring clips.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure the hoses are fully seated.
  9. Remove the coolant catcher from under the vehicle.
  10. Route the connector through the grommet opening in the shroud, and then connect the ambient temperature sensor connector.
  11. Secure the ambient temperature sensor grommet to the active grille shutter.
  12. Connect the active grille shutter actuator connector, and then engage the locking tab.
  13. Remove the coolant bottle cap.
  14. Fill the coolant to the "Max" level.
  15. Lower the vehicle until the tires are touching the ground.
  16. Install the front fascia assembly, but do not install the underhood storage unit or aprons yet. See Fascia Assembly - Front (Remove and Install).
  17. Connect a laptop with Toolbox 3 to the vehicle.
  18. In Toolbox, click Actions/Autodiag, and then search for "Purge".
  19. Click TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start, and then click Run and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the vehicle is not in drive state. The plan is still running despite the stop message. The coolant pumps will be audible. The test lasts approximately 10 minutes. Speeds can be monitored in garage under PT Thermal tab. Idle speed = ~1500 RPM. The test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL. Putting the vehicle into drive state will stop this routine. If speeds hover at 7000 RPM, that means the pumps are air locked; perform vacuum fill again. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
  20. Fill the coolant to the "Max" level.
  21. Install the coolant bottle cap.
  22. In Toolbox, click Actions/Autodiag, and then search for "Thermal".
  23. Click TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in Toolbox, and then click Run and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the thermal test fails, refer to Toolbox article 206000 for more information.
  24. Disconnect Toolbox and remove the laptop from the vehicle.
  25. Finish the front fascia installation. See Fascia Assembly - Front (Remove and Install).
  26. Press the brake pedal to turn on drive rails.
  27. Turn the steering wheel back to center.
  28. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.