Hose - HV Battery to LH Front Sill (Remove and Replace)
    
    
     Correction code
    
                                                                        18300072
                                                                        1.08
                                                                        
                                                                        
        
          NOTE: Unless otherwise explicitly
          stated in the procedure, the above correction code and FRT reflect all of the work
          required to perform this procedure, including the linked procedures. Do not stack correction codes unless
            explicitly told to do so.
        
          NOTE: See Flat Rate Times to learn
          more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
        
        
          NOTE: See Personal Protection to make sure proper PPE is worn when
          performing the below
          procedure.
    Correction code
    
                                                                        18300072
                                                                        1.08
                                                                        
                                                                        
        
          NOTE: Unless otherwise explicitly
          stated in the procedure, the above correction code and FRT reflect all of the work
          required to perform this procedure, including the linked procedures. Do not stack correction codes unless
            explicitly told to do so.
        
          NOTE: See Flat Rate Times to learn
          more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
        
        
          NOTE: See Personal Protection to make sure proper PPE is worn when
          performing the below
          procedure.
      
  
- Open LH front door
- Lower LH front window
- 
        Raise and support vehicle
        NoteSet air suspension to "Jack Mode"
- 
        Open hood
        NoteUsing center display touchscreen > Quick Controls > Frunk Open
- 
        Remove rear underhood apron
        Note8x clips
- 
        Power off vehicle from center display
        NoteVia Controls > Safety & Security > Power Off
- 
        Disconnect LV battery connector and First Responder Loop
        Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
- 
        Remove LH front wheel cap
        NoteLift every other spoke at a time until cap is released from rim
- 
        Loosen LH front wheel
        Note5x nuts, 21mm, 175 Nm
- 
        Raise vehicle partially and lower onto locks
        NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- 
        Remove LH front wheel
        Note5x nuts, 21mm, 175 Nm
- 
        Release clips securing front portion of the LH front wheel house liner
        Note7x clips, Move aside for access
- 
        Remove clips securing rear portion of the LH front wheel house liner and remove from vehicle
        Note6x clips
- 
        Raise vehicle fully and lower lift onto locks
        NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- 
        Remove clips securing front aero shield
        Note5x push clips
- 
        Remove bolts securing front aero shield and remove from vehicle
        Note9x bolts, 10mm, 6 Nm
- 
        Remove clips securing front aero shield
        Note5x push clips
- 
        Release clips securing wheel house liner to front skid plate
        Note4x clips
- 
        Remove bolts securing front skid plate to body sill
        Note2x bolts, 15mm, 30 Nm
- 
        Remove bolts securing front skid plate to body casting
        Note2x bolts, 15mm, 60 Nm
- 
        Remove bolts securing front skid plate to front subframe and remove skid plate
        Note4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
- 
        Release clip securing ground cable to battery
        Note1x clip
- 
        Remove bolt securing ground cable to HV battery and move cable aside
        Note1x bolt, 10mm, 10 Nm
- 
        Position coolant drain container under the front of the vehicle to catch vehicle coolant
        
- 
        Release LH front sill coolant hose 
        Note1x hose clip, Plug both ends of the hoses
- 
        Release LH sill coolant hose clips to body and pack
        Note3x clips
- 
        Place foldable funnel and absorbent material under PCS hose
        NotePlace funnel and absorbent material underneath coolant hose
- 
        Release PCS outlet hose from HV battery
        Note1x hose clip, Plug HV battery
- 
        Remove foldable funnel and absorbent material from under PCS hose
        NoteRemove all material
- 
        Release clip securing PCS hose to HV battery
        Note1x clip, Be careful when releasing clip and do not damage the HV battery casing
- 
        Remove PCS outlet hose from vehicle
        NoteRemove any coolant plugs from hose, Carefully maneuver hose out from in-between HV battery and vehicle body, Note orientation of the hose during removal
- 
        Install PCS outlet hose into vehicle
        NoteCarefully maneuver hose in between HV battery and vehicle body, Note orientation of the hose during install
- 
        Securing clip attaching PCS hose to HV battery
        Note1x clip
- 
        Secure LH sill coolant hose clips to body and pack
        Note3x clips
- 
        Secure LH front sill coolant hose 
        Note1x hose clip, 2x hose plugs, Remove plugs and secure hose. Perform push-pull-push test
- 
        Place foldable funnel and absorbent material under PCS hose
        NotePlace funnel and absorbent material underneath coolant hose
- 
        Secure PCS outlet hose onto HV battery
        Note1x hose clip, Remove any plugs and secure hose. Perform push-pull-push test
- 
        Remove foldable funnel and absorbent material from under PCS hose
        NoteRemove all material
- Clean area and wipe away any residual fluid
- 
        Route and install bolt securing ground cable to HV battery 
        Note1x bolt, 10mm, 10 Nm
- 
        Install clip securing ground cable to battery
        Note1x clip
- 
        Remove coolant drain container from underneath vehicle
        
- 
        Position front skid plate for installation and thread in all bolts 
        Note4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
- 
        Torque bolts securing front skid plate to body casting
        Note2x bolts, 15mm, 60 Nm
- 
        Torque bolts securing front skid plate to body sill
        Note2x bolts, 15mm, 30 Nm
- 
        Torque bolts securing front skid plate to front subframe
        Note4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
- 
        Secure clips securing wheel house liner to front skid plate
        Note4x clips
- 
        Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
        Note9x bolts, 10mm, 6 Nm
- 
        Install clips securing front aero shield
        Note5x push clips
- 
        Lower vehicle partially and set lift onto locks
        NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
- 
        Install LH front wheel house liner and secure clips for rear half
        Note6x clips
- 
        Install clips securing front portion of the LH front wheel house liner
        Note7x clips, Secure liner
- 
        Install LH front wheel
        Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
- 
        Lower vehicle until tires are touching the ground
        NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
- 
        Torque LH front wheel
        Note5x nuts, 21mm, 175 Nm
- 
        Install LH front wheel cap
        NoteAlign valve stem with cap
- 
        Remove coolant bottle cap
        
- 
        Inspect coolant level and top off as necessary
        NoteEnsure that the fluid level is at the Max line, Top off fluid as required
- 
        Connect First Responder Loop and LV battery connector
        Note2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
- 
        
          Perform the following
                            routine using Service Mode or Toolbox (see 0005 - Service Modes):
          TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode: - Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
- Thermal ➜ Coolant System ➜ Coolant Purge Start
 - Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
 NoteMake sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required
- 
        Inspect coolant level and top off as necessary
        NoteEnsure that the fluid level is at the Max line
- 
        Install coolant bottle cap
        
- 
        Install rear underhood apron
        Note8x clips
- 
        Close hood 
        NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
- 
        Remove vehicle from lift
        NoteLower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
- Raise LH front window
- Close LH front door