17/06/2022 13:03:04

Carrier - Front End (Remove and Replace)

Correction code 10101002 1.50 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Remove

  1. Remove the underhood storage unit. See .
  2. Remove the front fascia assembly. See Fascia Assembly - Front (Remove and Install).
  3. Remove the front bumper beam. See Bumper Beam - Front (Remove and Replace).
  4. Remove the LH and RH headlights. See Headlight - LH (Remove and Replace).
  5. Release the clips (x8) that attach the FEM harness to the front end carrier assembly.
  6. Remove the hood latch actuator. See Actuator - Latch - Hood (Single Actuator System) (Remove and Replace).
  7. Remove the hood latch. See Latch - Hood (Single Actuator) (Remove and Replace).
  8. Remove the bolt that attaches the homelink module and bracket assembly to the vehicle, and then set the assembly aside on the cooling fan module.
    5 Nm (3.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  9. Remove the bolts (x2) that attach the front radar and bracket assembly to the vehicle, and then set the assembly aside on the cooling fan module.
    9 Nm (6.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  10. Remove the bolt that attaches the LH front accelerator sensor to the vehicle, and then set the sensor aside. Repeat this step for the RH front accelerator sensor.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 1. LH shown; RH similar
    Figure 2. LH shown; RH similar
  11. Remove the ankle catcher. See Ankle Catcher Assembly (Remove and Replace).
  12. Remove the LH bolt that attaches the cooling fan module assembly to the front end carrier. Repeat this step for the RH bolt.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Assistance is recommend to support the cooling fan module assembly.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 3. LH shown; RH similar
  13. Remove the bolts (x4) that attach the LH front lamp brace to the vehicle. Repeat this step for the RH front lamp brace.
    4 Nm (2.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Loosening brace will allow enough clearance for carrier
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 4. LH shown; RH similar
    Figure 5. LH shown; RH similar
  14. Release the front end carrier from the studs (x4) and datums (x4), and then remove the carrier from the lamp brackets.

Install

  1. Position the front end carrier onto the studs (x4) and datums (x4), and then secure the carrier onto the lamp brackets.
  2. Install the bolts (x4) that attach the RH front lamp brace to the vehicle. Repeat this step for the LH front lamp brace.
    4 Nm (2.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 6. LH shown; RH similar
    Figure 7. LH shown; RH similar
  3. Align the cooling fan module assembly with the front end carrier, and then loosely install the LH and RH bolts.
    Informational PurposesAn informational icon, calling your attention
    Note
    Assistance is recommend to support the cooling fan module assembly.
    Figure 8. LH shown; RH similar
  4. Tighten the LH bolt that attaches the cooling fan module assembly to the front end carrier. Repeat this step for the RH bolt.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Assistance is recommend to support the cooling fan module assembly.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
  5. Install the ankle catcher. See Ankle Catcher Assembly (Remove and Replace).
  6. Install the bolt that attaches the RH front accelerator sensor to the vehicle. Repeat this step for the LH front accelerator sensor.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Install the bolts (x2) that attach the front radar and bracket assembly to the vehicle.
    9 Nm (6.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  8. Install the bolt that attaches the homelink module and bracket assembly to the vehicle.
    5 Nm (3.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  9. Install the hood latch. See Latch - Hood (Single Actuator) (Remove and Replace).
  10. Install the hood latch actuator. See Actuator - Latch - Hood (Single Actuator System) (Remove and Replace).
  11. Install the clips (x8) that attach the FEM harness to the front end carrier assembly.
  12. Install the LH and RH headlights. See Headlight - LH (Remove and Replace).
  13. Install the front bumper beam. See Bumper Beam - Front (Remove and Replace).
  14. Install the front fascia assembly. See Fascia Assembly - Front (Remove and Install).
  15. Install the underhood storage unit. See .