Correction code 17101302 1.10 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

1. Raise and support vehicle
   Note

   Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
2. Remove the underhood storage unit. See
3. Power off vehicle from center display
   Note

   Via Controls > Safety & Security > Power Off
4. Disconnect LV battery connector and First Responder Loop
   Note

   2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection

   

   

   

   

5. Verify operation of multimeter
   Note

   Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals

   

   

6. Release clip securing the supermanifold to battery pump supply hose from LV battery
   Note

   1x clip

   

   

7. Remove fasteners securing the LV battery and move aside
   Note

   3x bolts, 10mm, 9 Nm, 2x datums, Take note of datums and carefully move assembly aside

   

   

   

   

8. Release air quality sensor connection
   Note

   1x connector

   

   

9. Remove HEPA filter assembly cover
   Note

   2x tabs, 2x datums, 2x slots, , Be cautious and do not damage the mounting clips, Maneuver cover forward and up in front of V-brace cross member

   

   

   

   

10. Remove LV battery from vehicle

    

    

11. Raise vehicle fully and lower lift onto locks
    Note

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

    

    

12. Remove clips securing mid aero shield
    Note

    4x push clips

    

    

    

13. Remove bolts securing mid aero shield and remove from vehicle
    Note

    16x bolts, 10mm, 6 Nm

    

14. Install amp clamp to LH RDU HV harness
    Note

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction._x000A__x000A_ If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required_x000A__x000A_If current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.

    

    

15. Remove all items from pockets and ensure not wearing metal items

    

16. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

17. Put on HV insulating gloves and leather over gloves

    

18. Release LH RDU HV harness from HV battery
    Note

    1x connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

    

    

19. Verify no high voltage at LH rear RDU HV header
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Verify test equipment is rated CATIII or higher, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

20. Secure LH RDU HV harness to battery pack
    Note

    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

    

    

21. Remove the leather glove protectors and HV insulating gloves

    

22. Apply Loctite 222 onto mid aero shield bolts and install fasteners securing mid aero shield to vehicle
    Note

    16x bolts, 10mm, 6 Nm

    

    

23. Install clips securing mid aero shield
    Note

    4x push clips

    

    

    

24. Lower vehicle fully
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

    

25. Release upper connections on the front controller
    Note

    2x locking connectors, Push in locking tabs and lift levers to release

    

    

    

26. Release LH middle connection on the front controller
    Note

    1x locking connector, Push in locking tab and lift lever to release

    

    

    

27. Release RH middle connections on the front controller
    Note

    2x locking connectors, Slide locking mechanism outwards to release

    

    

    

    

28. Release lower connections on the front controller
    Note

    2x locking connectors, Slide red locking tab outwards to release

    

    

    

    

29. Remove bolt securing front controller ground cable
    Note

    1x bolt, 10mm, 10 Nm

    

30. Remove bolts securing front controller
    Note

    3x bolts, 10mm, 10 Nm

    

31. Remove front controller from vehicle and release ground cable from multi system beam
    Note

    2x locating tabs, 1x ground cable

    

    

    

32. Disconnect AC compressor logic connector
    Note

    1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector

    

    

33. Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
    Note

    1x fir tree clip

    

    

34. Remove fastener securing AC compressor HV harness bracket to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

35. Disconnect HV harness connector from AC compressor
    Note

    1x locking electrical connector, Move black locking tab away form the AC compressor, Push down on locking connector to release and pull straight out of socket

    

    

36. Remove AC compressor ground strap
    Note

    1x bolt, T25, 7 Nm

    

37. Release clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

38. Remove PT coolant pump from AC compressor bracket
    Note

    Slide pump assembly away from compressor off lower bracket

    

    

39. Release the HV heat pump bracket from the compressor eyelet
    Note

    1x tab, Release bracket tab and rotate rearward and up to clear compressor eyelet

    

    

40. Set HV heat pump bracket aside
    Note

    Negotiate underneath high pressure pipe

    

    

41. Release compressor bracket from multi-system beam
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam, Be cautious around the coolant hose and supermanifold harness, Place fender cover on fan housing and gently place AC compressor assembly down

    

    

    

    

42. Disconnect the sensor for the powertrain supply hose
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

43. Disconnect low pressure PT sensor connector
    Note

    1x locking electrical connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Release harness from supermanifold

    

    

44. Release thermal harness from Supermanifold
    Note

    1x fir clip, 1x clip

    

    

    

45. Release thermal harness from PT coolant pump, Chiller pump, and Octovalve
    Note

    3x locking electrical connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Move harness away from rear of supermanifold

    

    

46. Disconnect the coolant bottle level sensor connector
    Note

    1x locking electrical connector, 1x clip, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

47. Remove clips securing heat pump harness at the bottom of coolant bottle
    Note

    2x fir tree clips, Access from RH side of supermanifold

    

    

    

    

    

48. Disconnect high pressure PT High sensor connector
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

49. Disconnect connector from electronic expansion valve recirc
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

50. Disconnect connector from electronic expansion valve liquid cooled condenser
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

51. Disconnect connector from the shut off valve liquid cooled condenser
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

52. Disconnect connector from the electronic expansion valve cabin condenser right
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

53. Disconnect connector from High pressure PT sub cool sensor
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

54. Disconnect connector from the electronic expansion valve cabin condenser left
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

55. Disconnect electronic expansion valve chiller connector
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

56. Disconnect connector from the electronic expansion valve evap
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

57. Release thermal bar harness guide from supermanifold
    Note

    1x clip, Release clip and slide forward

    

    

58. Remove thermal bar harness from vehicle
    Note

    Maneuver underneath coolant bottle and multisystem beam

    

    

    

59. Install thermal bar harness to vehicle
    Note

    Maneuver underneath multisystem beam and coolant bottle into position

    

    

    

60. Secure thermal bar harness guide to supermanifold
    Note

    1x clip, Secure clip and slide rearward

    

    

61. Connect connector for the electronic expansion valve evap
    Note

    1x electrical connector, Engage locking tab

    

    

62. Connect electronic expansion valve chiller connector
    Note

    1x electrical connector, Engage locking tab

    

    

63. Connect connector for the electronic expansion valve cabin condenser left
    Note

    1x electrical connector, Engage locking tab

    

    

64. Connect connector for the electronic expansion valve right
    Note

    1x electrical connector, Engage locking tab

    

    

65. Connect connector to High pressure PT sub cool sensor
    Note

    1x electrical connector, Engage locking tab

    

    

66. Connect connector for the shut off valve liquid cooled condender
    Note

    1x electrical connector, Engage locking tab

    

    

67. Connect connector for the electronic expansion valve liquid cooled condenser
    Note

    1x electrical connector, Engage locking tab_x000A_

    

    

68. Connect connector for the electronic expansion valve recirc
    Note

    1x electrical connector, Engage locking tab

    

    

69. Connect high pressure PT sensor connector
    Note

    1x electrical connector, Engage locking tab

    

    

70. Secure clips securing heat pump harness at the bottom of coolant bottle
    Note

    2x fir tree clips

    

    

71. Connect the coolant bottle level sensor and secure harness
    Note

    1x locking electrical connector, 1x clip, Engage locking tab

    

    

72. Install thermal harness to PT coolant pump, Chiller pump, and Octovalve
    Note

    3x locking electrical connectors, Engage locking tabs

    

    

73. Secure thermal harness to Supermanifold
    Note

    1x fir clip, 1x clip

    

    

    

74. Connect low pressure PT sensor connector
    Note

    1x locking electrical connector, Secure harness to supermanifold, Engage locking tab

    

    

75. Connect the sensor for the powertrain supply hose
    Note

    1x locking electrical connector, Engage locking tab

    

    

76. Position AC compressor bracket assembly into vehicle and secure AC compressor assembly to multi-system beam
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle and under the multi-system beam, Negotiate bracket around coolant hose and supermanifold harness, Hand start bolts

    

    

    

77. Torque AC compressor bracket bolts to multi-system beam
    Note

    2x bolts, 15mm, 31 Nm

    

78. Position HV heat pump bracket
    Note

    Negotiate underneath high pressure pipe

    

    

79. Secure HV heat pump bracket to AC compressor eyelet
    Note

    Ensure locking tab engages eyelet

    

    

80. Connect HV harness connector to AC compressor
    Note

    1x locking electrical connector, 3 stage locking connector, After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating

    

    

81. Install fastener securing AC compressor HV harness bracket to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

82. Install AC compressor ground strap
    Note

    1x bolt, T25, 7 Nm

    

83. Secure PT coolant pump onto AC compressor bracket
    Note

    Slide pump assembly onto compressor lower bracket

    

    

84. Install clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

85. Position front controller for installation and position ground cable
    Note

    2x locating tabs, 1x ground cable

    

    

    

86. Install bolts securing front controller
    Note

    3x bolts, 10mm, 10 Nm. Start with the side bolt

    

87. Install bolt securing front controller ground cable
    Note

    1x bolts, 10mm, 10 Nm

    

88. Secure lower connections on the front controller
    Note

    2x locking connectors, Engage red locking tab

    

    

    

89. Secure RH middle connections on front controller
    Note

    2x locking connectors, Verify yellow locking tabs are fully opened, Seat connectors and mechanism will begin to engage

    

    

    

90. Secure LH middle connection for front controller
    Note

    1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage

    

    

    

91. Secure upper connections for the front controller
    Note

    2x locking connectors, Verify levers are fully opened, Seat connectors and levers will begin to engage

    

    

    

92. Position LV battery into vehicle
    Note

    Position LV battery to the left and allow space for HEPA cover to be installed

    

    

93. Install HEPA filter assembly cover
    Note

    2x tabs, 2x datums, 2x slots, Maneuver cover down and under V-brace cross member, Fully engage seal and locking tabs

    

    

    

    

94. Secure air quality sensor connection
    Note

    1x connector

    

    

95. Install fasteners securing LV battery to multi-system beam
    Note

    3x bolts, 10mm, 9 Nm, 2x datums, Shift into position and install fasteners

    

    

    

    

96. Install clip securing the supermanifold to battery pump supply hose onto LV battery
    Note

    1x clip

    

    

97. Connect First Responder Loop and LV battery connector
    Note

    2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

    

    

    

    

98. Install the underhood storage unit. See .
99. Remove vehicle from lift
    Note

    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"