07/12/2023 10:07:44

Sub Assembly - Instrument Panel (Remove and Install)

Correction code 140524011.2 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open the LH front door.
  2. Lower both front windows.
  3. Move the LH front seat backward.
  4. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 1x datum, Ensure clip at IP carrier is released fully before removal
  5. Remove LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  6. Remove IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  7. Remove LH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
  8. Release LH upper A-pillar from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  9. Remove LH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  10. Adjust steering column fully out and fully down
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column
  11. Open the RH front door.
  12. Move the RH front seat backward.
  13. Open the hood.
  14. Power off the vehicle using the touchscreen.
  15. Remove the rear underhood apron.
  16. Disconnect the LV battery connector and First Responder Loop.
  17. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  18. Remove RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  19. Remove RH front door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  20. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  21. Remove RH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
  22. Release RH upper A-pillar from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  23. Remove RH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  24. Release phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x datums, Pull up at bottom and swing out from under instrument panel
  25. Remove phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip, Take caution to release connector locks before pulling straight out of each socket to avoid damage
  26. Release the IP service panel.
  27. Release diagnostic and CAN harnesses from IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  28. Remove IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  29. Remove center display bracket bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm
  30. Remove center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward
  31. Release center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release
  32. Remove center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide rearward, Place on soft clean surface
  33. Remove IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  34. Remove IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  35. Remove IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness
  36. Remove RH front floor mat
  37. Remove RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 1x connector, 4x datums
  38. Remove RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  39. Remove fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  40. Remove the RH knee air bag assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
  41. Release glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  42. Release glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  43. Remove USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 3 Nm, 1x clip
  44. Remove glove box
  45. Release passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  46. Remove passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  47. Remove IP carrier cross beam screws
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  48. Release passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors
  49. Release RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  50. Release center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  51. Release LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  52. Release instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  53. Release IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  54. Position lower instrument panel assembly away from IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x datums, Move top edge as far rearward as possible without excessive stress on assembly
  55. Release IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  56. Remove IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed
  57. Install IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance
  58. Secure IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  59. Secure IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  60. Secure instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  61. Position lower instrument panel assembly into IP sub-assembly
  62. Secure LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  63. Secure center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  64. Secure RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  65. Install IP carrier cross beam bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  66. Secure passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  67. Install passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  68. Secure passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  69. Install IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
  70. Secure USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box
  71. Secure glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Route harness through glove box datums
  72. Install glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  73. Install RH knee air bag assembly onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  74. Install fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  75. Install RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  76. Install RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 4x datums, 1x connector
  77. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  78. Install RH front door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  79. Install RH front floor mat
  80. Position RH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
  81. Secure RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  82. Install RH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
  83. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Verify weather seal is seated properly
  84. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  85. Install IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  86. Install IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  87. Route display harness behind LH display bracket
  88. Secure center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged
  89. Install center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display downward until shroud tabs fully engages
  90. Secure center display to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first
  91. Secure IP service panel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  92. Secure diagnostic and CAN harnesses to IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  93. Install the IP service panel.
  94. Install phone dock connections
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip
  95. Install phone dock
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, 4 tabs, Slide datums forward into IP and secure tabs down into center console
  96. Connect the First Responder Loop and LV battery connector.
  97. Install the rear underhood apron.
  98. Close the hood.
  99. Move the RH front seat to its original position.
  100. Calibrate the RH falcon wing door.
  101. Close the RH front door.
  102. Position LH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
  103. Secure LH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  104. Install LH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
  105. Install IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  106. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
  107. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 1x datum
  108. Adjust steering column back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column
  109. Move the LH front seat to its original position.
  110. Calibrate the LH falcon wing door.
  111. Raise both front windows.
  112. Close the LH front door.