01/04/2024 14:02:25

Hose - RH Front Sill to Underhood (Remove and Replace)

Correction code 18300062 1.32 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH front door
Lower LH and RH front windows
Place vehicle in service mode with touchscreen

Note
Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box
Raise and support vehicle

Note
Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads, DO NOT position the lift arm pads under the battery or side rails, as shown in red
Remove the underhood storage unit. See Underhood Storage Unit (Remove and Install).
Power off vehicle via center display

Note
Controls > Safety & Security > Power Off
Disconnect LV battery connector and First Responder Loop

Note
2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
Remove RH front wheel center cap

Note
1x cap
Loosen RH front wheel

Note
5x nuts, 21mm, 175 Nm
Raise vehicle partially and lower onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove RH front wheel

Note
5x nuts, 21mm, 175 Nm
Release rear portion of RH front fender garnish

Note
3x clips, 2x tabs, Starting from the rear release garnish to access rocker
Remove RH front wheel liner

Note
2x push-nuts, 11x RVT push-pull
Position coolant drain container underneath front of vehicle

Note
Position to catch all coolant loss
Raise vehicle fully and lower lift onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove clips securing front aero shield

Note
5x push clips
Remove bolts securing front aero shield and remove from vehicle

Note
9x bolts, 10mm, 6 Nm
Remove bolts securing front skid plate to body sill

Note
2x bolts, 15mm, 30 Nm
Remove bolts securing front skid plate to body casting

Note
2x bolts, 15mm, 60 Nm
Remove bolts securing front skid plate to front subframe and remove skid plate

Note
4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
Disconnect RH sill to underhood hose from RH side sill PT return hose

Note
1x spring clip, Plug hoses as needed, Use shop towel to clean any residue coolant inside RH rocker panel as necessary
Disconnect RH sill to underhood hose from FDU heat exchanger junction hose

Note
1x spring clip, Place shop towel under hose connection to catch some coolant when disconnected, Plug hoses as needed, Use shop towel to wipe residue coolant on HV battery cover and ancillary bay cover
Release RH sill to underhood hose clips from body

Note
4x clips
Remove RH sill to underhood hose from vehicle

Note
Remove coolant plug on side sill return hose end and drain coolant, Carefully maneuver hose out from in-between HV battery and vehicle body, Note orientation of hose during removal
Install RH sill to underhood hose to vehicle

Note
Install coolant plug to FDU heat exchanger junction hose end when installing, Once coolant hose is maneuvered through HV battery and body install plug back into side sill return hose end, Note orientation of hose during install
Secure RH sill to underhood hose clips to body

Note
4x clips
Connect RH sill to underhood hose to FDU heat exchanger junction hose

Note
1x spring clip, Place shop towel under connection to catch some coolant when disconnecting plugs from hose, Unplug hoses as needed, Use shop towel to wipe residue coolant on HV battery cover and ancillary bay cover
Connect RH sill to underhood hose to RH side sill PT return hose

Note
1x spring clip, Unplug hoses as needed, Use shop towel to clean any residue coolant inside RH rocker panel as necessary, Perform push-pull-push method
Remove coolant drain container from underneath vehicle
Position front skid plate for installation and thread in all bolts

Note
4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
Torque bolts securing front skid plate to body casting

Note
2x bolts, 15mm, 60 Nm
Torque bolts securing front skid plate to body sill

Note
2x bolts, 15mm, 30 Nm
Torque bolts securing front skid plate to front subframe

Note
4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm
Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle

Note
9x bolts, 10mm, 6 Nm
Install clips securing front aero shield

Note
5x push clips
Lower vehicle partially and set lift onto locks

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Install RH front wheel liner

Note
2x push-nuts, 11x RVT push-pull, insert LH side tab at top of wheel liner into RH side slot, ensure proper positioning of bottom edge of wheel liner
Spray area with brake cleaner and wipe residual fluid off with towel
Secure rear portion of RH front fender garnish

Note
3x clips, 2x tabs, Fully secure and carefully engage clips
Install RH front wheel

Note
5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
Lower vehicle fully

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque RH front wheel

Note
5x nuts, 21mm, 175 Nm
Install RH front wheel center cap

Note
1x cap, Verify emblem is aligned with valve stem
Remove coolant bottle cap
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line, Top off fluid as required
Connect First Responder Loop and LV battery connector

Note
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
Access thermal system routines using the UI

Note
Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
Select 'Start' button at 'Start Coolant Air Purge' using the UI and ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGE - SUCCESS' window will appear

Note
Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required, Select ‘X’ at top left of window to close once complete
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line, Top off fluid as required
Install coolant bottle cap
Install the underhood storage unit. See Underhood Storage Unit (Remove and Install).
Exit Service Mode

Note
Controls>Software select Exit Service Mode button
Remove vehicle from lift

Note
Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
Calibrate the rear doors.

Note
If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate to calibrate the rear doors.
Raise LH and RH front windows
Close LH front door

Model X Service Manual

Hose - RH Front Sill to Underhood (Remove and Replace)

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