Correction code 17101302 1.56 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

1. Raise and support vehicle
   Note

   Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads, DO NOT position the lift arm pads under the battery or side rails, as shown in red

   

   

2. Open LH front door
3. Lower LH and RH front windows
4. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Install).
   Note

   Do not remove the frunk seal.
5. Power off vehicle via center display
   Note

   Controls > Safety & Security > Power Off

   

6. Disconnect LV battery connector and First Responder Loop
   Note

   2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL

   

   

   

7. Verify operation of multimeter
   Note

   Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals

   

   

8. Raise vehicle fully and lower lift onto locks
   Note

   Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

   

   

9. Remove clips securing mid aero shield
   Note

   4x push clips

   

   

   

10. Remove bolts securing mid aero shield and remove from vehicle
    Note

    16x bolts, 10mm, 6 Nm

    

11. Install amp clamp to LH RDU HV harness
    Note

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. If current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.

    

    

12. Remove all items from pockets and ensure not wearing metal items

    

13. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

14. Put on HV insulating gloves and leather over gloves

    

15. Release LH RDU HV harness from HV battery
    Note

    1x connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

    

    

16. Verify no high voltage at LH rear RDU HV header
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Verify test equipment is rated CATIII or higher, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

17. Secure LH RDU HV harness to battery pack
    Note

    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

    

    

18. Remove the leather glove protectors and HV insulating gloves

    

19. Apply Loctite 222 onto mid aero shield bolts and install fasteners securing mid aero shield to vehicle
    Note

    16x bolts, 10mm, 6 Nm

    

    

20. Install clips securing mid aero shield
    Note

    4x push clips

    

    

    

21. Lower vehicle fully
    Note

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

    

22. Release RH wiper arm hose nozzle
    Note

    1x hose

    

23. Release LH wiper arm hose nozzle
    Note

    1x hose

    

24. Remove LH wiper arm nut cover
    Note

    1x cover

    

25. Remove RH wiper arm nut covers
    Note

    2x cover

    

26. Remove RH wiper arm nuts and release assembly
    Note

    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove

    

    

27. Remove LH wiper arm nut and release assembly
    Note

    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower the hood slightly to fit wiper arm removal tool

    

    

    

28. Release cowl screen washer supply hose located above LH shock tower cover
    Note

    1x hose

    

29. Remove LH outer hood hinge cover
    Note

    1x clips

    

    

30. Remove RH outer hood hinge cover
    Note

    1x clips

    

    

31. Remove wiper cowl screen panel
    Note

    4x push clips, Pull cowl up out of lower windshield channel

    

    

    

32. Disconnect air quality sensor harness
    Note

    1x connector

    

33. Release coolant hose from LV battery
    Note

    1x clip

    

34. Remove fasteners securing the LV battery and remove assembly
    Note

    3x bolts, 10mm, 9 Nm, 2x locators

    

    

    

35. Remove wiper module
    Note

    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector

    

    

36. Release upper connections on the front controller
    Note

    2x locking connectors, Push in locking tabs and lift levers to release

    

    

    

37. Release LH middle connection on the front controller
    Note

    1x locking connector, Push in locking tab and lift lever to release

    

    

    

38. Release RH middle connections on the front controller
    Note

    2x locking connectors, Slide locking mechanism outwards to release

    

    

    

    

39. Release lower connections on the front controller
    Note

    2x locking connectors, Slide red locking tab outwards to release

    

    

    

    

40. Remove bolt securing front controller ground cable
    Note

    1x bolt, 10mm, 10 Nm

    

41. Remove bolts securing front controller
    Note

    3x bolts, 10mm, 10 Nm

    

42. Remove front controller from vehicle
    Note

    2x locating tabs, 1x ground cable

    

    

    

43. Disconnect AC compressor logic connector
    Note

    1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector

    

    

44. Remove retaining clip securing AC compressor logic harness to AC compressor HV harness bracket
    Note

    1x fir tree clip

    

    

45. Remove fastener securing AC compressor HV harness bracket to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

46. Disconnect HV harness connector from AC compressor
    Note

    1x locking electrical connector, Move black locking tab away form the AC compressor, Push down on locking connector to release and pull straight out of socket

    

    

47. Remove AC compressor ground strap
    Note

    1x bolt, T25, 7 Nm

    

48. Release clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

49. Remove PT coolant pump from AC compressor bracket
    Note

    Slide pump assembly away from compressor off lower bracket

    

    

50. Release the HV heat pump bracket from the compressor eyelet
    Note

    1x tab, Release bracket tab and rotate rearward and up to clear compressor eyelet

    

    

51. Set HV heat pump bracket aside
    Note

    Negotiate underneath high pressure pipe

    

    

52. Release compressor bracket from multi-system beam
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam, Be cautious around the coolant hose and supermanifold harness, Place fender cover on fan housing and gently place AC compressor assembly down

    

    

    

    

53. Disconnect the sensor for the powertrain supply hose
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

54. Disconnect low pressure PT sensor connector
    Note

    1x locking electrical connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Release harness from supermanifold

    

    

55. Release thermal harness from Supermanifold
    Note

    1x fir clip, 1x clip

    

    

    

56. Release thermal harness from PT coolant pump, Chiller pump, and Octovalve
    Note

    3x locking electrical connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Move harness away from rear of supermanifold

    

    

57. Disconnect the coolant bottle level sensor connector
    Note

    1x locking electrical connector, 1x clip, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

58. Remove clips securing heat pump harness at the bottom of coolant bottle
    Note

    2x fir tree clips, Access from RH side of supermanifold

    

    

    

    

    

59. Disconnect high pressure PT High sensor connector
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

60. Disconnect connector from electronic expansion valve recirc
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

61. Disconnect connector from electronic expansion valve liquid cooled condenser
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

62. Disconnect connector from the shut off valve liquid cooled condenser
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

63. Disconnect connector from the electronic expansion valve cabin condenser right
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

64. Disconnect connector from High pressure PT sub cool sensor
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

65. Disconnect connector from the electronic expansion valve cabin condenser left
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

66. Disconnect electronic expansion valve chiller connector
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

67. Disconnect connector from the electronic expansion valve evap
    Note

    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

68. Release thermal bar harness guide from supermanifold
    Note

    1x clip, Release clip and slide forward

    

    

    

69. Remove thermal bar harness from vehicle
    Note

    Maneuver underneath wiper assembly brace and multisystem beam

    

    

    

70. Install thermal bar harness to vehicle
    Note

    Maneuver underneath multisystem beam and wiper assembly mount

    

    

    

71. Secure thermal bar harness guide to supermanifold
    Note

    1x clip, Secure clip and slide rearward

    

    

    

72. Connect connector for the electronic expansion valve evap
    Note

    1x electrical connector, Engage locking tab

    

    

73. Connect electronic expansion valve chiller connector
    Note

    1x electrical connector, Engage locking tab

    

    

74. Connect connector for the electronic expansion valve cabin condenser left
    Note

    1x electrical connector, Engage locking tab

    

    

75. Connect connector for the electronic expansion valve right
    Note

    1x electrical connector, Engage locking tab

    

    

76. Connect connector to High pressure PT sub cool sensor
    Note

    1x electrical connector, Engage locking tab

    

    

77. Connect connector for the shut off valve liquid cooled condenser
    Note

    1x electrical connector, Engage locking tab

    

    

78. Connect connector for the electronic expansion valve liquid cooled condenser
    Note

    1x electrical connector, Engage locking tab

    

    

79. Connect connector for the electronic expansion valve recirc
    Note

    1x electrical connector, Engage locking tab

    

    

80. Connect high pressure PT sensor connector
    Note

    1x electrical connector, Engage locking tab

    

    

81. Secure clips securing heat pump harness at the bottom of coolant bottle
    Note

    2x fir tree clips

    

    

82. Connect the coolant bottle level sensor and secure harness
    Note

    1x locking electrical connector, 1x clip, Engage locking tab

    

    

83. Install thermal harness to PT coolant pump, Chiller pump, and Octovalve
    Note

    3x locking electrical connectors, Engage locking tabs

    

    

84. Secure thermal harness to Supermanifold
    Note

    1x fir clip, 1x clip

    

    

    

85. Connect low pressure PT sensor connector
    Note

    1x locking electrical connector, Secure harness to supermanifold, Engage locking tab

    

    

86. Connect the sensor for the powertrain supply hose
    Note

    1x locking electrical connector, Engage locking tab

    

    

87. Position AC compressor bracket assembly into vehicle and secure AC compressor assembly to multi-system beam
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle and under the multi-system beam, Negotiate bracket around coolant hose and supermanifold harness, Hand start bolts

    

    

88. Torque AC compressor bracket bolts to multi-system beam
    Note

    2x bolts, 15mm, 31 Nm

    

89. Position HV heat pump bracket
    Note

    Negotiate underneath high pressure pipe

    

    

90. Secure HV heat pump bracket to AC compressor eyelet
    Note

    Ensure locking tab engages eyelet

    

    

91. Connect HV harness connector to AC compressor
    Note

    1x locking electrical connector, 3 stage locking connector, After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating

    

    

92. Install fastener securing AC compressor HV harness bracket to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

93. Install AC compressor ground strap
    Note

    1x bolt, T25, 7 Nm

    

94. Secure PT coolant pump onto AC compressor bracket
    Note

    Slide pump assembly onto compressor lower bracket

    

    

95. Install clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

96. Position front controller for installation and position ground cable
    Note

    2x locating tabs, 1x ground cable

    

    

    

97. Install bolts securing front controller
    Note

    3x bolts, 10mm, 10 Nm, Start with the side bolt

    

98. Install bolt securing front controller ground cable
    Note

    1x bolt, 10mm, 10 Nm

    

99. Secure lower connections on the front controller
    Note

    2x locking connectors, Engage red locking tab

    

    

    

100. Secure RH middle connections on front controller
     Note

     2x locking connectors, Verify yellow locking tabs are fully opened, Seat connectors and mechanism will begin to engage

     

     

     

101. Secure LH middle connection for front controller
     Note

     1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage

     

     

     

102. Secure upper connections for the front controller
     Note

     2x locking connectors, Verify levers are fully opened, Seat connectors and levers will begin to engage

     

     

     

103. Install wiper module
     Note

     3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place

     

     

     

104. Install LV battery to multi-system beam
     Note

     3x bolts, 10mm, 9 Nm. 2x locators

     

     

     

105. Secure coolant hose to LV battery
     Note

     1x clip

     

106. Connect air quality sensor harness
     Note

     1x connector

     

107. Install wiper cowl screen panel
     Note

     4x push clips, Secure cowl into lower windshield channel

     

     

     

108. Secure cowl screen washer supply hose located above LH shock tower cover
     Note

     1x hose

     

109. Install LH outer hood hinge cover
     Note

     1x clips

     

     

110. Install RH outer hood hinge cover
     Note

     1x clips

     

     

111. Install RH wiper arm assembly and secure nuts
     Note

     2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield

     

     

112. Install LH wiper arm assembly and secure nut
     Note

     1x nut, 15mm, 32 Nm

     

113. Secure LH wiper arm hose nozzle
     Note

     1x hose, Hose is routed above the arm pivot

     

114. Secure RH wiper arm hose nozzle
     Note

     1x hose, Hose is routed below the arm pivot

     

115. Install RH wiper arm nut covers
     Note

     2x cover

     

116. Install LH wiper arm nut cover
     Note

     1x cover

     

117. Connect First Responder Loop and LV battery connector
     Note

     2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated

     

     

118. Install the underhood storage unit. See Underhood Storage Unit (Remove and Install).
119. Remove vehicle from lift
     Note

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

     

120. Calibrate RH falcon wing door
     Note

     Hold the upper B-pillar button in the down position to manually calibrate

     

     

121. Calibrate LH falcon wing door
     Note

     Hold the upper B-pillar button in the down position to manually calibrate

     

     

122. Close LH front door