09/09/2022 15:51:46

Seat Back Sub-Assembly - 2nd Row Seat - RH (5 Seat) (Remove and Replace)

Correction code 13058822 1.62 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open all four doors and trunk

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Via center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
Lower LH and RH front windows
Move LH front seat forward
Fold 2nd row 60 seat into down position
Remove LH rear sill assembly

Note
8x clips, 1x datum
Apply tape to LH racetrack to avoid damage
Move RH front seat forward
Fold 2nd row 40 seat into down position
Remove RH rear sill assembly

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8x clips, 1x datum
Apply tape to RH racetrack to avoid damage
Remove trunk rear load floor
Remove flat trunk load floor
Remove trunk gap hider
Remove RH trunk sill side trim

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4x clips, 1x datum
Remove RH mid C-pillar trim

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1x screw, T20, 2 Nm, 9x clips
Remove RH trunk side mini nub

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1x clip, 3x tabs
Remove RH lower C-pillar

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1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Discard patch bolt after removal
Remove LH trunk sill side trim

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4x clips, 1x datum
Remove LH mid C-pillar trim

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1x screw, T20, 2 Nm, 9x clips, 5x tabs
Remove LH trunk side mini nub

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1x clip, 3x tabs
Remove LH lower C-pillar

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1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Discard patch bolt after removal
Remove 2nd row mid floor board

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5x clips, Tilt front edge upwards and remove in vertical position
Remove RH bench seat floor support
Fold trunk carpet rearward

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Starting from the front, lift carpet over harpoon brackets, Fold back enough to access rear seat components
Remove 2nd row rear floor board

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2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats
Remove bolts securing 40 rear seat track to body

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4x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
Remove bolts securing 40 front seat track to body

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6x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
Remove RH 2nd row seat carpet support bracket

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2x bolts, 10mm, 5 Nm
Power off vehicle via center display

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Controls > Safety & Security > Power Off
Remove rear underhood apron

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11x clips, 2x datums
Disconnect LV battery connector and First Responder Loop

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2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
Release harness from RH floor support bracket

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2x clips, 1 datum
Disconnect 40 seat harness

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4x connectors, Release connectors from bracket for better access by depressing bracket locks, Release locking tabs before disconnecting
Remove 40 seat assembly from vehicle

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Recommend assistance
Unfold 40 seat assembly
Insert wedge to RH seat to gain access

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Carefully insert wedge between RH 2nd row seat and 2nd row outer recliner cover to gain access
Release clip and remove RH recliner lever

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1x clip, carefully release clip from insert and remove RH recliner lever by pulling outward
Remove clip holding RH seat outer recliner cover

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1x clip
Remove bolt holding RH seat outer recliner cover

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1x bolt, 10mm, 4Nm
Release clips and remove RH seat outer recliner cover from seat

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4x clips, release clips and lift upward to remove from vehicle
Remove the seat belt from the RH 40 seat

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1x bolt, T50, 45 Nm, Discard patch bolt
Release 2nd row RH seat belt buckle harness

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1x connector, 1x edge clip, 1x clip, Release clips after disconnecting harness
Remove 2nd row RH seat belt buckle

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1x bolt, T50, 45 Nm
Remove 2nd row 40 seat inner hinge cover

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1x clip, 4x tabs, Pull away from seat to release clips, then release tabs from bottom up, Lift to release top edge from seat frame
Release seat cushion trim from 40 seat bracket assembly

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6x J-clips
Release 40 seat assembly heater and seat belt reminder connections

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2x connectors, 1x clip, Release clip at seat belt reminder harness
Remove 40 seat cushion

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Guide harness and tension flaps underneath backrest
Release 40 seat back upholstery

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1x J-hook
Unzip 40 seat back upholstery on LH and RH sides of backrest cover

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Ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
Remove plastic seat back from 40 seat assembly

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5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
Disconnect 40 seat heater and side airbag connectors

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2x connectors, 1x clip, Side airbag clipped to backrest frame
Release 40 seat side airbag

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2x nuts, 13mm, 20 Nm, Discard nuts after removal, Pull side airbag away from backrest frame and clear of mounting studs
Release the lower part of the 40 seat back cushion from seat frame

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Guide harness and tension flaps through seat back frame
Remove 40 seat back trim subassembly from the backrest frame

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Lift trim subassembly to release from the frame
Install 40 seat back trim subassembly to the backrest frame

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Slide trim subassembly over headrest bracket down to seat controller bracket
Secure the lower part of the 40 seat back cushion to seat frame

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Guide harness and tension flaps through seat back frame
Secure 40 seat side airbag

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2x nuts, 13mm, 20 Nm, Position side airbag mounting studs through backrest frame, Install new bolts
Connect 40 seat heater and side airbag connectors

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2x connectors, 1x clip, Side airbag clipped to backrest frame
Secure plastic seat back to 40 seat frame

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5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
Zip 40 seat back upholstery on LH and RH sides of backrest cover

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Ensure ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
Secure 40 seat back upholstery to backrest cover

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1x J-hook
Install 40 seat cushion

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Guide harness and tension flaps underneath backrest
Secure 40 seat assembly heater and seat belt reminder connections

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2x connectors, 1x clip, Secure clip at seat belt reminder harness
Secure seat cushion trim to 40 seat bracket assembly

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6x J-clips
Install 2nd row 40 seat inner hinge cover

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1x clip, 4x tabs, Slide upper tabs down onto seat frame, then secure clips and tabs
Install 2nd row RH seat belt buckle

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1x bolt, T50, 45 Nm
Secure 2nd row RH seat belt buckle harness

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1x connector, 1x edge clip, 1x clip
Install the seat belt to the RH 40 seat frame

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1x bolt, T50, 45 Nm, Install new bolt
Install RH seat outer recliner cover to seat

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4x clips, Hook the top right corner to seat before securing clips
Secure bolt holding RH seat outer recliner to seat

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1x bolt, 10mm, 4 Nm
Secure clip holding RH seat outer recliner to seat

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1x clip
Install RH recliner lever

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Push into seat and allow clip to set fully
Fold down 40 seat
Install 40 seat assembly into vehicle

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Recommend assistance, Make sure guide pins are aligned properly
Connect 40 seat assembly harness

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4x connectors, Ensure connector locks engaged, Secure connector housings to bracket
Secure 40 seat harness to RH floor support bracket

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2x clips, 1x datum
Install RH 2nd row seat carpet support bracket

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2x bolts, 10mm, 5 Nm
Install bolts securing the front seat track on 40 seat hand tight

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6x patch bolts, 11mm, 45 Nm, Install new patch bolts, Torque at a later step
Install remaining rear 40 seat track bolts

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4x bolts, 11mm, 45 Nm, Install new patched bolts
Torque the front 40 seat track bolts

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6x bolts, 11mm, 45 Nm, Torque the most forward bolt on each side before the outer bolts
Install RH bench seat floor support
Install 2nd row rear carpet floor board

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2x clips, Slide panel down behind seats, Lower front of panel to engage clips
Fold trunk carpet into original position

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Fold carpet down over harpoon brackets
Install 2nd row mid carpet floor board

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5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips
Install LH lower C-pillar

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1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Install new patch bolt
Install LH rear sill assembly

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8x clips, 1x datum
Install LH mid C-pillar trim

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9x clips, 5x tabs, 1x screw, T20, 2 Nm
Install RH lower C-pillar trim

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1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Install new patch bolt
Install RH rear sill assembly

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8x clips, 1x datum
Install RH mid C-Pillar trim

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1x screw, T20, 2 Nm, 9x clips
Install RH trunk sill side trim

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4x clips, 1x datum
Install LH trunk sill side trim

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4x clips, 1x datum
Install trunk gap hider
Install LH trunk side mini nub

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1x clip, 3x tabs
Install RH trunk side mini nub

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1x clip, 3x tabs
Install flat trunk load floor
Install trunk rear load floor
Connect First Responder Loop and LV battery connector

Note
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
Install rear underhood apron

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11x clips, 2x datums
Close hood
Close liftgate via UI

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Controls > Trunk
Remove masking tape from the RH lower C-pillar and from the race tracks
Unfold the 40 seat assembly
Move RH front seat to original position
Close RH front door
Remove masking tape from the LH lower C-pillar and from the race tracks
Unfold the 60 seat assembly
Calibrate the rear doors.

Note
If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate to calibrate the rear doors.
Move LH front seat to original position
Raise LH and RH front windows
Close LH front door