09/09/2022 15:51:46

Seat Back Sub-Assembly - 2nd Row Seat - RH (5 Seat) (Remove and Replace)

Correction code 13058822 1.62 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open all four doors and trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
  2. Lower LH and RH front windows
  3. Move LH front seat forward
  4. Fold 2nd row 60 seat into down position
  5. Remove LH rear sill assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum
  6. Apply tape to LH racetrack to avoid damage
  7. Move RH front seat forward
  8. Fold 2nd row 40 seat into down position
  9. Remove RH rear sill assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum
  10. Apply tape to RH racetrack to avoid damage
  11. Remove trunk rear load floor
  12. Remove flat trunk load floor
  13. Remove trunk gap hider
  14. Remove RH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum
  15. Remove RH mid C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 9x clips
  16. Remove RH trunk side mini nub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs
  17. Remove RH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Discard patch bolt after removal
  18. Remove LH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum
  19. Remove LH mid C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 9x clips, 5x tabs
  20. Remove LH trunk side mini nub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs
  21. Remove LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Discard patch bolt after removal
  22. Remove 2nd row mid floor board
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Tilt front edge upwards and remove in vertical position
  23. Remove RH bench seat floor support
  24. Fold trunk carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    Starting from the front, lift carpet over harpoon brackets, Fold back enough to access rear seat components
  25. Remove 2nd row rear floor board
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats
  26. Remove bolts securing 40 rear seat track to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
  27. Remove bolts securing 40 front seat track to body
    Informational PurposesAn informational icon, calling your attention
    Note
    6x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
  28. Remove RH 2nd row seat carpet support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  29. Power off vehicle via center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Safety & Security > Power Off
  30. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  31. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
  32. Release harness from RH floor support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1 datum
  33. Disconnect 40 seat harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, Release connectors from bracket for better access by depressing bracket locks, Release locking tabs before disconnecting
  34. Remove 40 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  35. Unfold 40 seat assembly
  36. Insert wedge to RH seat to gain access
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully insert wedge between RH 2nd row seat and 2nd row outer recliner cover to gain access
  37. Release clip and remove RH recliner lever
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, carefully release clip from insert and remove RH recliner lever by pulling outward
  38. Remove clip holding RH seat outer recliner cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  39. Remove bolt holding RH seat outer recliner cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4Nm
  40. Release clips and remove RH seat outer recliner cover from seat
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, release clips and lift upward to remove from vehicle
  41. Remove the seat belt from the RH 40 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T50, 45 Nm, Discard patch bolt
  42. Release 2nd row RH seat belt buckle harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x edge clip, 1x clip, Release clips after disconnecting harness
  43. Remove 2nd row RH seat belt buckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T50, 45 Nm
  44. Remove 2nd row 40 seat inner hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 4x tabs, Pull away from seat to release clips, then release tabs from bottom up, Lift to release top edge from seat frame
  45. Release seat cushion trim from 40 seat bracket assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x J-clips
  46. Release 40 seat assembly heater and seat belt reminder connections
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Release clip at seat belt reminder harness
  47. Remove 40 seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide harness and tension flaps underneath backrest
  48. Release 40 seat back upholstery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x J-hook
  49. Unzip 40 seat back upholstery on LH and RH sides of backrest cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
  50. Remove plastic seat back from 40 seat assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
  51. Disconnect 40 seat heater and side airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Side airbag clipped to backrest frame
  52. Release 40 seat side airbag
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 20 Nm, Discard nuts after removal, Pull side airbag away from backrest frame and clear of mounting studs
  53. Release the lower part of the 40 seat back cushion from seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide harness and tension flaps through seat back frame
  54. Remove 40 seat back trim subassembly from the backrest frame
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift trim subassembly to release from the frame
  55. Install 40 seat back trim subassembly to the backrest frame
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide trim subassembly over headrest bracket down to seat controller bracket
  56. Secure the lower part of the 40 seat back cushion to seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide harness and tension flaps through seat back frame
  57. Secure 40 seat side airbag
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 20 Nm, Position side airbag mounting studs through backrest frame, Install new bolts
  58. Connect 40 seat heater and side airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Side airbag clipped to backrest frame
  59. Secure plastic seat back to 40 seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
  60. Zip 40 seat back upholstery on LH and RH sides of backrest cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
  61. Secure 40 seat back upholstery to backrest cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x J-hook
  62. Install 40 seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    Guide harness and tension flaps underneath backrest
  63. Secure 40 seat assembly heater and seat belt reminder connections
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Secure clip at seat belt reminder harness
  64. Secure seat cushion trim to 40 seat bracket assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x J-clips
  65. Install 2nd row 40 seat inner hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 4x tabs, Slide upper tabs down onto seat frame, then secure clips and tabs
  66. Install 2nd row RH seat belt buckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T50, 45 Nm
  67. Secure 2nd row RH seat belt buckle harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x edge clip, 1x clip
  68. Install the seat belt to the RH 40 seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T50, 45 Nm, Install new bolt
  69. Install RH seat outer recliner cover to seat
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Hook the top right corner to seat before securing clips
  70. Secure bolt holding RH seat outer recliner to seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  71. Secure clip holding RH seat outer recliner to seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  72. Install RH recliner lever
    Informational PurposesAn informational icon, calling your attention
    Note
    Push into seat and allow clip to set fully
  73. Fold down 40 seat
  74. Install 40 seat assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Make sure guide pins are aligned properly
  75. Connect 40 seat assembly harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, Ensure connector locks engaged, Secure connector housings to bracket
  76. Secure 40 seat harness to RH floor support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x datum
  77. Install RH 2nd row seat carpet support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  78. Install bolts securing the front seat track on 40 seat hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    6x patch bolts, 11mm, 45 Nm, Install new patch bolts, Torque at a later step
  79. Install remaining rear 40 seat track bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 11mm, 45 Nm, Install new patched bolts
  80. Torque the front 40 seat track bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 11mm, 45 Nm, Torque the most forward bolt on each side before the outer bolts
  81. Install RH bench seat floor support
  82. Install 2nd row rear carpet floor board
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Slide panel down behind seats, Lower front of panel to engage clips
  83. Fold trunk carpet into original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold carpet down over harpoon brackets
  84. Install 2nd row mid carpet floor board
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips
  85. Install LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Install new patch bolt
  86. Install LH rear sill assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum
  87. Install LH mid C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, 5x tabs, 1x screw, T20, 2 Nm
  88. Install RH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Install new patch bolt
  89. Install RH rear sill assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 1x datum
  90. Install RH mid C-Pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 9x clips
  91. Install RH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum
  92. Install LH trunk sill side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x datum
  93. Install trunk gap hider
  94. Install LH trunk side mini nub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs
  95. Install RH trunk side mini nub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs
  96. Install flat trunk load floor
  97. Install trunk rear load floor
  98. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
  99. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  100. Close hood
  101. Close liftgate via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Trunk
  102. Remove masking tape from the RH lower C-pillar and from the race tracks
  103. Unfold the 40 seat assembly
  104. Move RH front seat to original position
  105. Close RH front door
  106. Remove masking tape from the LH lower C-pillar and from the race tracks
  107. Unfold the 60 seat assembly
  108. Calibrate the rear doors.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate to calibrate the rear doors.
  109. Move LH front seat to original position
  110. Raise LH and RH front windows
  111. Close LH front door