31/01/2024 15:55:07

Harness - Body - LH (EMEA) (Remove and Replace)

Correction code 17100812 6.25 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Note

This procedure is for the Global Refresh version of this part. The procedure for the Original version of this part is here: Harness - Body - LH (Remove and Replace).

Open all four doors and trunk

Note
Via center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
Lower LH and RH front windows
Press brake pedal to turn on drive rails
Set air suspension ride height to “Very High”

Note
Via center display > Controls > Suspension > ''Very High''
Set air suspension into "Jack Mode"

Note
Via center display > Controls > Service > Jack Mode
Remove LH front door sill trim panel

Note
8x clips, 3x datums
Move LH front seat forward
Release LH front seat belt

Note
Turn release mechanism counter clockwise, turn back clockwise after releasing
Remove bolts securing rear of LH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Move LH front seat backward
Remove bolts securing front of LH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Adjust position of LH front seat for easy removal

Note
Move seat to middle of track at most upright position with seat fully up off floor
Remove RH front door sill trim panel

Note
8x clips, 3x datums
Move RH front seat forward
Release RH front seat belt

Note
Turn release mechanism counter clockwise, turn back clockwise after releasing
Remove bolts securing rear of RH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Move RH front seat backward
Remove bolts securing front of RH front seat tracks to the floor panel

Note
2x patch bolts, T45P, 34 Nm, Discard after removal
Adjust position of RH front seat for easy removal

Note
Move seat to middle of track at most upright position with seat fully up off floor
Fold 2nd row 60 seat into down position
Remove LH rear sill assembly

Note
8x clips, 1x datum
Apply tape to LH racetrack to avoid damage
Fold 2nd row 40 seat into down position
Remove RH rear sill assembly

Note
8x clips, 1x datum
Remove trunk rear load floor
Remove flat trunk load floor
Remove trunk gap hider
Remove LH trunk sill side trim

Note
4x clips, 1x datum
Remove RH trunk sill side trim

Note
4x clips, 1x datum
Remove trunk sill trim

Note
4x clips, 2x patch bolts, T25, 2.5 Nm, Discard patch bolts after removal
Remove 2nd row mid carpet floor board

Note
5x clips, Tilt front edge upwards and remove in vertical position
Remove 2nd row rear carpet floor board

Note
2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats
Remove LH bench seat floor support
Remove center bench seat floor support
Remove RH bench seat floor support
Open hood

Note
Via center display > Controls > Frunk Open
Remove rear underhood apron

Note
11x clips, 2x datums
Open charge port door using UI

Note
Control > Charging > Open Charge Port
Power off vehicle via center display

Note
Controls > Safety & Security > Power Off
Disconnect LV battery connector and First Responder Loop

Note
2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
Remove all items from pockets and ensure not wearing metal items
Inspect HV insulating gloves

Note
Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
Put on HV insulating gloves and leather over gloves
Verify there is no high voltage present at the charge port

Note
Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to B-, and B+ to Ground (use trunk striker as a ground for the isolation check) If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering,
Remove leather over gloves and HV insulating gloves
Remove busbar duct assembly

Note
2x bolts, 10mm, 2.5 Nm
Remove bolt securing busbar HV connector lid

Note
1x bolt, 10mm, 9 Nm
Remove bolts securing HV connector to DC FC header

Note
2x bolts, 10mm, 9 Nm
Remove HV connector from DC FC header
Position chair to gain access below seat bottom and disconnect RH side body harness from seat controller

Note
2x connectors, 1x clip, Release red locking tab on black connector
Remove RH front seat from vehicle

Note
Recommend assistance, Use caution to not damage other components
Position chair to gain access below seat bottom and disconnect LH side body harness from seat controller

Note
2x connectors, 1x clip, Release red locking tab on black connector
Remove LH front seat from vehicle

Note
Recommend assistance, Use caution to not damage other components
Release console back panel assembly

Note
6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment
Remove console back panel assembly

Note
1x connector, Connector lock for lamp located underneath bracket
Release LH and RH rear console carrier

Note
2x bolts, 10mm, 12 Nm
Remove LH front floor mat
Remove LH outboard footwell cover

Note
2x magnets, 2x datums
Remove LH inboard footwell cover

Note
1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
Remove LH console side carpet

Note
11x clips, 2x datums
Release LH center console lower bracket from IP carrier

Note
1x bolt, 10mm, 10 Nm
Remove RH front floor mat
Remove RH footwell cover

Note
3x magnets, 1x connector, 4x datums
Remove RH console side carpet

Note
11x clips, 2x datums
Release RH center console lower bracket from IP carrier

Note
1x bolt, 10mm, 10 Nm
Release center console connectors to body harness

Note
4x connectors
Release LH and RH console carrier center bracket

Note
2x bolts, 10mm, 12 Nm
Remove console assembly

Note
Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed
Remove LH front seat outboard riser

Note
2x bolts, 13mm, 33 Nm, Discard patch bolts after removal
Remove 1st row podium LH inner seat riser trim covers

Note
2x clips, Remove inner outboard cover first then inner inboard cover
Remove 1st row RH inner seat riser trim covers

Note
2x clips, Remove inner outboard cover first then inner inboard cover
Remove seat harness from inner seat riser on LH and RH sides

Note
2x clips
Remove RH front seat outboard riser

Note
2x bolts, 13mm, 33 Nm, Discard patch bolts after removal
Remove center console HVAC duct

Note
1x brush clip
Remove 1st row podium seat riser carpet

Note
1x push clip
Release duct from 1st row podium

Note
2x tabs
Remove 1st row podium

Note
4x bolts,13mm, 33 Nm, Discard bolts after removal
Remove front cabin carpet from vehicle

Note
2x push clips, Position LH and RH sides of cabin carpet away from front sill trims
Remove front floor board from vehicle

Note
4x clips
Pull back lower seal on LH B-Pillar applique and remove screws securing LH B-Pillar applique

Note
2x bolts, T25, 3 Nm
Release retaining clip securing the LH B-Pillar applique to the body

Note
1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind LH applique seal and twist to release clip
Release the LH B-Pillar applique from the body

Note
Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
Disconnect LH B-Pillar camera connectors

Note
2x connectors, Hold LH B-Pillar applique away from body to gain better access to the camera connectors, Release locking tab
Remove LH B-Pillar applique from vehicle

Note
Pull B-pillar applique seal away from applique to release seal, Start at the top and work around
Remove LH IP end cap

Note
7x clips, 1x datum, Ensure clip at IP carrier is released fully before removal
Remove LH mid A-pillar trim

Note
2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
Remove LH lower A-pillar trim

Note
1x bolt, T25, 5 Nm, 2x clips
Remove LH sunvisor bezel

Note
6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
Remove bolts securing LH upper A-pillar to body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
Remove LH upper A-pillar from vehicle

Note
1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
Remove screw securing LH front end of headliner to body

Note
1x screw, T20, 2 Nm
Move LH front door seal away from B-pillar
Release upper portion of LH lower B-pillar to LH upper B-pillar

Note
5x clips
Release LH upper B-pillar from body

Note
3x clips, 2x magnets, 1x connector
Remove LH mid C-pillar trim

Note
1x screw, T20, 2 Nm, 9x clips, 5x tabs
Remove fasteners securing LH upper C-pillar trim to bracket

Note
3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
Remove LH upper C-pillar trim

Note
6x clips, 1x datum
Remove LH trunk side mini nub

Note
1x clip, 3x tabs
Remove LH lower C-pillar

Note
1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Discard patch bolt after removal
Remove trunk pocket load floor
Remove rear wall load support

Note
4x push clips, 2x clips
Remove trunk tub floor
Remove trunk carpet from vehicle

Note
Starting from the front, lift carpet over harpoon brackets, release from underneath side trunk trim and remove through liftgate
Fold 5s motor bay insulator
Remove LH crush can bracket

Note
3x clips, 1 datum
Remove LH soft trim pocket bracket

Note
1x push clip, 1 datum
Release charge port manual cable release from LH mid C-pillar zone bracket

Note
1x fir tree clip
Remove LH mid C-pillar zone bracket

Note
2x screws, T20, 2.5 Nm, 4x push clips
Remove LH trunk side trim carpet

Note
4x push clips, 1x connector
Remove LH trunk side trim bracket

Note
2x bolts, T30, 2.5 Nm, 1x push clip
Remove LH inner reinforcement from body

Note
9x bolts, T40, 27 Nm, To avoid removal of 3rd row seat frame, Use T40 socket with 8mm wrench to break lower 2 bolts loose, Then use hex bit ratchet to remove fully. All other bolts can be removed with 1/4in. Dr. ratchet and 1/4in. Dr. T40 socket.
Remove RH mid C-pillar trim

Note
1x screw, T20, 2 Nm, 9x clips
Remove fasteners securing RH upper C-pillar trim to bracket

Note
3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
Remove RH upper C-pillar trim

Note
6x clips, 1x datum
Open LH and RH side rear coat hooks

Note
Push inward and release to open
Remove bolts securing LH and RH rear coat hooks to body

Note
2x screws, T20, 2.5 Nm
Remove RH sunvisor bezel

Note
6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
Remove bolts securing RH upper A-pillar to body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
Move RH A-pillar for access to headliner
Remove screw securing RH front end of headliner to body

Note
1x screw, T20, 2 Nm
Move RH front door seal away from B-pillar
Release upper portion of RH lower B-pillar to RH upper B-pillar

Note
5x clips
Release RH upper B-pillar from body

Note
4x clips, 1 magnet, 1x connector
Release front portion of headliner from body

Note
11x clips
Disconnect headliner from body harness

Note
1x connector, Release red locking tab
Release headliner from body

Note
25x clips
Remove headliner assembly from vehicle

Note
Recommend assistance, Maneuver headliner past head rests and remove through LH or RH falcon wing door opening
Remove connectors for LH and RH EM controllers

Note
4x connectors
Release coax connectors from center spine close out panel and disconnect

Note
1x tab, 1x connector
Remove bolts securing center spine close out panel to body

Note
8x bolts, 10mm, 3.5 Nm, Do not allow closing plate to hang on harness
Release clips and remove center spine close out panel

Note
5x clips
Release harness from RH footrest panel

Note
1x clip
Release RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
Remove RH footrest panel

Note
Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle
Remove RH liftgate stop from vehicle

Note
1x bump stop
Remove LH liftgate stop from vehicle

Note
1x bump stop
Remove bolt securing LH top of fascia to bracket

Note
1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape. This will allow access to the bolt without fully removing trim.
Remove bolt securing RH top of fascia to bracket

Note
1x bolts, 10mm, 4 Nm, Lift up on the outer section where upper trough and lower trough meet, Be cautious not to remove double sided tape. This will allow access to the bolt without fully removing trim.
Remove clip securing RH rear fender garnish and arch liner

Note
4x push clips, 2x bolts, 10mm, 5 Nm
Partially release RH rear fender garnish from rear fascia

Note
3x clips, 7 tabs
Remove screw securing RH rear fascia to quarter panel

Note
1x screw, T25, 1.5 Nm
Remove clip securing LH rear fender garnish and arch liner

Note
4x push clips
Partially release LH rear fender garnish from rear fascia

Note
3x clips, 7 tabs
Remove screw securing LH rear fascia to quarter panel

Note
1x screw, T25, 1.5 Nm
Remove fasteners securing rear diffuser to rear fascia

Note
4x bolts, 10mm, 6 Nm, 2x clips
Remove bolts securing rear lower valence to body

Note
4x bolts, 10mm, 3 Nm
Reach through access area on RH side of fascia and disconnect harness

Note
1x connector, Release locking tab
Remove rear fascia from vehicle

Note
24x tabs, Recommended assistance, Place on protected surface
Disconnect LH body harness from trailer hitch jumper harness

Note
1x connector
Disconnect LH body harness from trailer hitch ECU

Note
1x connector
Release LH body harness from trailer hitch assembly and body

Note
2x clips
Remove fasteners securing LH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Discard after removal
Remove the LH knee air bag assembly from vehicle

Note
3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
Remove driver floor jumper duct

Note
1x tab, Release from HVAC housing then release at top from driver left foot floor jumper duct
Disconnect accelerator pedal connector

Note
1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
Release accelerator pedal from pedal assembly

Note
1x screw, T30, 15 Nm, 2x datums, Release accelerator pedal downward out of assembly slots
Remove top clip securing brake light switch harness to pedal assembly

Note
1x clip
Release brake light switch

Note
Brake light switch is located at top of pedal assembly, Rotate switch counter-clockwise 45 degrees and remove from brake pedal assembly (image taken with IP sub-assembly removed for clarification)
Remove brake light switch

Note
1x connector, Ensure switch is in neutral position, the piston should have no spring resistance
Disconnect harness connector

Note
1x connector, Release lock then remove
Release LH body harness from body controller

Note
9x connectors, Release connector locks before removal
Release LH body harness from upper and lower A-pillar

Note
6x clips, 2x connectors, Release connector locks before removal, Release X940M connector from clip to prevent paint damage, Lower fir tree clip located behind IP carrier
Route LH body harness A-pillar branch behind IP carrier

Note
Route LH body harness under IP harness
Remove bolt securing LH body harness A-pillar branch to footwell

Note
1x bolt, 10mm, 9 Nm
Release LH body harness from pedal assembly

Note
2x clips
Release LH body harness from toeboard

Note
1x connector, 4x clips, 1x datum, Release locking tab
Release LH body harness from B-pillar

Note
3x connectors, 7x clips, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Slide both orange locking tabs simultaneously toward rear of connector to release connector
Release LH body harness from center spine

Note
1x bolt, 10mm, 9 Nm, 2x connectors, 4x clips, Release locking tab
Route LH body harness under falcon door upper harness and curtain air bag

Note
Route B-pillar applique connectors through body
Release LH body harness from 1st row body panel

Note
1x bolt, 10mm, 9 Nm, 5x connectors, 7x clips, 1x bracket, Release connector locks before removal, Release bracket from body studs and hole
Release LH body harness from 2nd row body panel

Note
4x connectors, 3x clips, Release bracket for better access, Release connector locks before removal
Release LH body harness from 3rd row body panel

Note
1x connector, 6x clips, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
Release charge port latch connection

Note
1x connector, Take note of harness routing, Pull red locking tab outwards to release lock, pull again to release connector
Release charge port connection

Note
1x connector, Carefully remove white locking tab, Depress tab to release connection from the charge port, Continue to pull off connector, The connection is intended to disengage the safety cap when released
Release LH body harness from C-pillar

Note
3x connectors, 8x clips, Release locking tab
Release LH body harness from trunk

Note
1x bolt, 10mm, 9 Nm, 1x connector, 8x clips, Release locking tab, Partially fold C-pillar carpet to access connector
Release LH body harness from rear underbody

Note
3x connectors, 5x clips, 2x datums, Release connector locks before removal
Remove LH body harness

Note
1x grommet, Release frunk grommet then route harness through hole, Route harness under charge port busbar, Route each branch individually through tight spaces to prevent damage
Position LH body harness

Note
1x grommet, Route harness under charge port busbar, Route harness through frunk hole then secure grommet, Route each branch individually through tight spaces to prevent damage
Secure LH body harness onto rear underbody

Note
3x connectors, 5x clips, 2x datums, Secure connector locks
Secure LH body harness onto trunk

Note
1x bolt, 10mm, 9 Nm, 1x connector, 8x clips, Engage locking tab, Partially fold C-pillar carpet to access connector
Secure LH body harness onto C-pillar

Note
3x connectors, 8x clips, Engage locking tab
Secure charge port connection

Note
1x connector, Fully engage connection and white locking tab, The connector is intended to lock the safety cap in place
Secure charge port latch connection

Note
1x connector, Return harness to original routing, Harness sits in front of busbar, Fully engage connector and red locking tab
Secure LH body harness onto 3rd row body panel

Note
1x connector, 6x clips, Engage locking tab
Secure LH body harness onto 2nd row body panel

Note
4x connectors, 3x clips, Secure connector locks, Secure connector housings to bracket
Secure LH body harness onto 1st row body panel

Note
1x bolt, 10mm, 9 Nm, 5x connectors, 7x clips, 1x bracket, Secure connector locks, Secure bracket onto body studs and hole
Route LH body harness under falcon door upper harness and curtain air bag

Note
Route B-pillar applique connectors through body
Secure LH body harness onto center spine

Note
1x bolt, 10mm, 9 Nm, 2x connectors, 4x clips, Engage locking tab
Secure LH body harness onto B-pillar

Note
3x connectors, 7x clips, Engage locking tab, Ensure connectors are properly seated and secure
Secure LH body harness onto toeboard

Note
1x connector, 4x clips, 1x datum, Engage locking tab
Secure LH body harness onto pedal assembly

Note
2x clips
Install bolt securing LH body harness A-pillar branch to footwell

Note
1x bolt, 10mm, 9 Nm
Route LH body harness A-pillar branch behind IP carrier

Note
Route LH body harness under IP harness
Secure LH body harness onto upper and lower A-pillar

Note
6x clips, 2x connectors, Secure connector locks, Lower fir tree clip located behind IP carrier
Secure LH body harness onto body controller

Note
9x connectors, Secure connector locks
Connect harness connector

Note
1x connector, Fully seat connector then engage lock
Inspect brake light switch

Note
Ensure switch is in neutral position before install, Gently rotate tab into neutral position if not set
Secure brake light switch connector

Note
1x connector
Install brake light switch

Note
Rotate clockwise until in locked position and flush to brake pedal assembly, Do not depress brake pedal during installation (first image shown with IP sub-assembly removed for clarification)
Install top clip securing brake light switch harness to pedal assembly

Note
1x clip
Secure accelerator pedal to pedal assembly

Note
1x screw, T30, 15 Nm, 2x datums, Secure accelerator pedal into assembly slots
Connect accelerator pedal connector

Note
1x connector, Ensure lock fully engaged
Install driver floor jumper duct

Note
1x tab, Secure at top to driver left foot floor jumper duct then install to HVAC housing
Install the LH knee air bag assembly into vehicle

Note
1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
Install fasteners securing LH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Install new fasteners
Secure LH body harness onto trailer hitch assembly and body

Note
2x clips
Connect LH body harness onto trailer hitch ECU

Note
1x connector
Connect LH body harness to trailer hitch jumper harness

Note
1x connector
Install rear fascia onto vehicle

Note
24x tabs, Recommended assistance
Connect rear fascia harness

Note
1x connector, Engage locking tab, Reach through access hole located on the lower RH side of rear fascia
Install rear lower diffuser bolts to body

Note
4x bolts, 10mm, 3 Nm
Apply Loctite 222 to fasteners and secure rear lower valence onto rear fascia

Note
4x bolts, 10mm, 6 Nm, 2x clips
Install screw securing RH rear fascia to quarter panel

Note
1x screw, T25, 1.5 Nm
Install RH rear fender garnish onto rear fascia

Note
3x clips, 7 tabs
Install clip securing RH rear fender garnish and arch liner

Note
4x push clips, 2x bolts, 10mm, 5 Nm
Install screw securing LH rear fascia to quarter panel

Note
1x screw, T25, 1.5 Nm
Install LH rear fender garnish onto rear fascia

Note
3x clips, 7 tabs
Install clip securing LH rear fender garnish and arch liner

Note
4x push clips, 2x bolts, 10mm, 5 Nm
Install bolt securing RH top of fascia to bracket

Note
1x bolts, 10mm, 4 Nm
Install bolt securing LH top of fascia to bracket

Note
1x bolts, 10mm, 4 Nm
Install LH and RH sides of rear fascia trough

Note
Verify trim is flush to rear fascia and body
Install RH liftgate stop from vehicle

Note
1x bump stop
Install LH liftgate stop onto vehicle

Note
1x bump stop
Install RH footrest panel

Note
Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down
Secure RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
Secure harness to RH footrest panel

Note
1x clip
Position center spine close out panel and secure front clips

Note
2x clips
Install bolts securing center spine close out panel to body

Note
8x bolts, 10mm, 3.5 Nm
Secure harnesses onto center spine close out panel

Note
3x clips
Connect coax connector and secure onto center spine close out panel

Note
1x tab, 1x connector
Install connectors for LH and RH EM controllers

Note
4x connectors
Position headliner assembly onto vehicle for installation

Note
Recommend assistance, Install through LH or RH falcon wing door opening, Maneuver headliner past head rests and position
Engage rear portion of headliner to body

Note
25x clips, Leave front portion disengaged to make headliner connection
Connect headliner to body harness

Note
1x connector, Engage red locking tab
Engage front portion of headliner to body

Note
11x clips
Install screw securing RH front end of headliner to body

Note
1x screw, T20, 2 Nm
Install RH upper B-pillar to body

Note
4x clips, 1 magnet, 1x connector, Replace clips if damaged
Secure upper portion of RH lower B-pillar to RH upper B-pillar

Note
5x clips
Fully seat RH front door seal along RH B-pillar trims
Position RH upper A-pillar for installation
Install bolts securing RH upper A-pillar to body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
Install RH sunvisor bezel

Note
6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
Install screws securing LH and RH rear coat hooks to body

Note
2x screws, T20, 2.5 Nm
Close LH and RH rear coat hooks
Install RH upper C-pillar trim

Note
6x clips, 1x datum
Install fasteners securing RH upper C-pillar trim to bracket

Note
3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Install new patch bolt
Install RH mid C-Pillar trim

Note
1x screw, T20, 2 Nm, 9x clips
Install HV connector onto DC FC header

Note
Verify connector is fully seated
Install bolts securing HV connector to DC FC header

Note
2x bolts, 10mm, 9 Nm
Install bolt securing HV connector lid

Note
1x bolt, 10mm, 9 Nm
Install busbar duct assembly

Note
2x bolts, 10mm, 2.5 Nm
Install LH inner reinforcement to body

Note
9x bolts, T40, 27 Nm, To avoid removal of 3rd row seat frame, Use hex bit ratchet to fully seat bottom 2 bolts prior to torque
Install LH trunk side trim bracket

Note
2x bolts, T30, 2.5 Nm, 1x push clip
Install LH trunk side trim carpet

Note
4x push clips, 1x connector, Place Clip into trim tool to aide installation of lower clip.
Secure charge port manual release cable onto LH mid C-pillar zone bracket

Note
1x fir tree clip
Install LH mid C-pillar zone bracket

Note
2x screws, T20, 2.5 Nm, 4x push clips
Install LH soft trim pocket bracket

Note
1x push clip, 1 datum
Install LH crush can bracket

Note
3x clips, 1 datum
Unfold 5s motor bay insulator
Install trunk carpet onto vehicle

Note
Seat the rear edge first, then seat carpet over harpoon brackets and tuck under trunk side trim
Install trunk tub floor
Install rear wall load floor support

Note
4x push clips, 2x clips
Install rear trunk sill trim

Note
4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
Install trunk pocket load floor
Install LH lower C-pillar

Note
1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Install new patch bolt
Install LH trunk side mini nub

Note
1x clip, 3x tabs
Install LH upper C-pillar trim

Note
6x clips, 1x datum
Install fasteners securing LH upper C-pillar trim to bracket

Note
3x screws, T20, 2 Nm, 1x patch bolt, T25, 2 Nm, Install new patch bolt
Install LH mid C-pillar trim

Note
9x clips, 5x tabs, 1x screw, T20, 2 Nm
Install RH trunk sill side trim

Note
4x clips, 1x datum
Install LH trunk sill side trim

Note
4x clips, 1x datum
Install screw securing LH front end of headliner to body

Note
1x screw, T20, 2 Nm
Install LH upper B-pillar to body

Note
4x clips, 1 magnet, 1x connector, Replace clips if damaged
Secure upper portion of LH lower B-pillar to LH upper B-pillar

Note
5x clips, Replace clips if damaged
Fully seat LH front door seal along LH B-pillar trims
Install LH upper A-pillar to vehicle

Note
1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
Install bolts securing LH upper A-pillar to body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
Install LH sunvisor bezel

Note
6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
Install LH lower A-pillar trim

Note
1x bolt, T25, 5 Nm, 2x clips
Install LH mid A-pillar trim

Note
2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
Install LH IP end cap

Note
7x clips, 1x datum
Secure applique seal to LH B-pillar applique

Note
Use P-80 emulsifier to assist with seal installation
Connect LH B-Pillar camera connectors

Note
2x connector, Hold LH applique away from body to gain better access to the camera connectors, Secure locking tab
Install LH B-pillar applique onto vehicle

Note
1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
Pull back lower seal on LH B-Pillar applique and install screws securing lower LH B-Pillar applique to the body

Note
2x bolt, T25, 3 Nm
Secure lower portion of LH B-Pillar applique seal

Note
3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
Inspect upper LH B-pillar applique seal to make sure it is fully seated

Note
Adjust seal if necessary
Secure top triangle portion of LH B-Pillar applique seal into position against body
Install front floor board onto vehicle

Note
4x clips
Install front cabin carpet onto vehicle

Note
2x push clips, Position LH and RH sides of cabin carpet behind front sill trims
Install 1st row podium

Note
4x bolts,13mm, 33 Nm, Install new patch bolts
Secure duct onto 1st row podium

Note
2x tabs
Install 1st row podium seat riser carpet

Note
1x push clip
Install center console HVAC duct

Note
1x brush clip, Slide duct into HVAC assembly and ensure fully seated
Secure seat harness to inner seat riser on LH and RH sides

Note
2x clips
Install 1st row podium RH inner seat riser trim covers

Note
2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
Install 1st row podium LH inner seat riser trim covers

Note
2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
Install console assembly

Note
3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed
Secure LH center console lower bracket to IP carrier

Note
1x bolt, 10mm, 10 Nm
Secure RH center console lower bracket to IP carrier

Note
1x bolt, 10mm, 10 Nm
Secure center console connectors to body harness

Note
4x connectors, Ensure all connector locks engage
Secure LH and RH console carrier center bracket

Note
2x bolts, 10mm, 12 Nm
Install RH console side carpet

Note
11x clips, 2x datums
Install RH footwell cover

Note
3x magnets, 4x datums, 1x connector
Install RH front floor mat
Install LH console side carpet

Note
11x clips, 2x datums
Install LH inboard footwell cover

Note
1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
Install LH outboard footwell cover

Note
2x magnets, 2x datums
Install LH front floor mat
Secure LH and RH rear console carrier

Note
2x bolts, 10mm, 12 Nm
Install console back panel assembly

Note
1x connector
Secure console back panel assembly

Note
6x clips, 7x datums, Engage bottom clips first due to forward facing alignment
Install LH front seat outboard riser

Note
2x bolts, 13mm, 33 Nm, Install new patch bolts
Install LH front seat onto vehicle

Note
Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
Position chair to gain access below seat bottom and connect LH side body harness to seat controller

Note
2x connectors, 1x clip, Engage red locking tab on black connector, Recommend assistance
Position LH front seat upright for bolt installation

Note
Recommend assistance
Install RH front seat outboard riser

Note
2x bolts, 13mm, 33 Nm, Install new patch bolts
Install RH front seat onto vehicle

Note
Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
Position chair to gain access below seat bottom and connect RH side body harness to seat controller

Note
2x connectors, 1x clip, Engage red locking tab on black connector, Recommend assistance
Position RH front seat upright for bolt installation

Note
Recommend assistance
Install RH bench seat floor support
Install center bench seat floor support
Install LH bench seat floor support
Install 2nd row rear carpet floor board

Note
2x clips, Slide panel down behind seats, Lower front of panel to engage clips
Install 2nd row mid carpet floor board

Note
5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips
Install LH rear sill assembly

Note
8x clips, 1x datum
Install RH rear sill assembly

Note
8x clips, 1x datum
Install trunk gap hider
Install flat trunk load floor
Install trunk rear load floor
Close liftgate
Unfold the 60 seat assembly
Remove masking tape from the LH lower C-pillar and from the race tracks
Unfold the 40 seat assembly
Connect First Responder Loop and LV battery connector

Note
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
Install rear underhood apron

Note
11x clips, 2x datums
Close hood
Calibrate RH falcon wing door

Note
Hold the upper B-pillar button in the down position to manually calibrate
Move RH front seat forward
Secure RH front seat belt

Note
Ensure audible click is heard during install, perform pull test to confirm secure
Install bolts securing RH front seat rear tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move RH front seat backward
Install bolts securing both RH front seat front tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move RH front seat to original position
Install RH front door sill trim panel

Note
8x clips, 3x datums
Close RH front door
Calibrate LH falcon wing door

Note
Hold the upper B-pillar button in the down position to manually calibrate
Move LH front seat forward
Secure LH front seat belt

Note
Ensure audible click is heard during install, perform pull test to confirm secure
Install bolts securing LH front seat rear tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move LH front seat backward
Install bolts securing both LH front seat front tracks to vehicle

Note
2x patch bolts, T45P, 34 Nm, Install new bolts
Move LH front seat to original position
Install LH front door sill trim panel

Note
8x clips, 3x datums
Press brake pedal to turn on drive rails
Remove air suspension from "Jack Mode"

Note
Using center display > Controls > Service > ''Jack Mode''
Set air suspension ride height to "Standard"

Note
Using center display > Suspension > ''Standard''
Raise LH and RH front windows
Close LH front door

Model X Service Manual

Harness - Body - LH (EMEA) (Remove and Replace)

Figure 1

Figure 2

Figure 3