10/12/2024 13:28:52

Windshield (Remove and Replace)

Correction code 10200302 2.22 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2024-12-10: Added new caution about Pre-Installation Glass Inspection service requirements.
  • 2023-08-09: Added reference to camera pitch verification procedure.
  • 2024-02-05: Re-structured the procedure.
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CAUTION
For Europe only: Only technicians who have been trained in working with diisocyanates and have completed all required certification courses are permitted to perform procedures using urethane and other products containing diisocyanates. Proper personal protective equipment (PPE) must be worn when working with products containing diisocyanates.
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CAUTION
New glass components (windshield, roof, door, and fixed glass) must be inspected before installation to meet Tesla’s internal standards of quality. Perform the inspection described in Pre-Installation Glass Inspection before beginning this procedure.
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Note
This procedure installs a windshield assembly that comes with a new HVAC sensor. If reusing the HVAC sensor from the old windshield, see Windshield (Reuse Humidity and Temperature Sensor) (Remove and Replace).
Table 1. Torque Specifications: Windshield (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that secure the glare shield
1 Nm (.7 lbs-ft)
  • Torx T10 socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
 Reuse
Screws (x4) that secure the mounting plate to the windshield bracket
0.8 Nm (7 lbs-in)
Tools for removal:
  • Flex head ratchet/flex head torque wrench
  • 4 in extension
  • Adapter 1/4in Dr. to 1/4in Hex Bit Quick Change
  • Torx T10 bit
Tools for installation:
  • Digital Torque Screwdriver 0.10Nm - 2.0Nm
  • T10 Torx Driver
 Reuse
  • 1571168-00-A - WRD Spider 3 Glass Removal Kit
  • 1080599-00-A - Double suction cup handle

Remove

  1. Open the LH front door and lower both front windows.
  2. On the touchscreen, tap Controls > Steering, and use the left steering wheel scroll wheel to adjust the steering column fully rearward and fully down.
  3. Move the LH front seat backward.
  4. Remove the rear view mirror. See Mirror - Rear View (Remove and Replace).
  5. Remove the rear view mirror harness cover. See Cover - Harness - Rear View Mirror (Remove and Replace).
  6. Release the fan harness connector.
  7. Release the heater grid harness from the hooks (x2) and the connector retainer.
  8. Disconnect the GNSS antenna harness connector.
  9. Remove the bolts (x2) that secure the glare shield, and then tilt the shield down and slide the tabs (x2) forward.
    Tip: Use of the following tool(s) is recommended:
    • Torx T10 socket
    • Flex head ratchet/flex head torque wrench
    • Ratchet/torque wrench
  10. Remove the screws (x4) that secure the mounting plate to the windshield bracket.
    Tip: Use of the following tool(s) is recommended:
    • Flex head ratchet/flex head torque wrench
    • 4 in extension
    • Adapter 1/4in Dr. to 1/4in Hex Bit Quick Change
    • Torx T10 bit
  11. Release the harness from the windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the harness guide from the windshield retainer. Fully lower the overhead console harness from the windshield.
  12. Remove the LH and RH upper A-pillar trims. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  13. Disconnect the windshield heater connectors (x2).
  14. Remove the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    No need to separate the wiper hose from the panel.
  15. Use an equalizer to separate the datums (x2) from the upper corners of the windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the equalizer up against the datums and carefully tap the equalizer to separate the datums from the windshield.
  16. Prepare a WRD Spider 3 glass removal kit (1571168-00-A).
  17. Secure the line to the starter tool and push the tool through the urethane at the lower RH side of the windshield.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Use the guard to prevent damage to the dash pad while using the starter tool.
  18. Pull the line away from the starter tool and wrap the line up and around the exterior of windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure enough length is pulled through. Verify the line sits underneath the glass.
  19. Attach the anchor point to the exterior of windshield near the starting point of the handle tool, and secure the line to the anchor once the line is fully wrapped around windshield.
  20. Secure the interior side of line to the spider cutting tool.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Follow the instructions on the spider tool. Feed the line through the opening of the cutting tool and tie a knot to secure it in place. If the spindle is not turned the proper direction, the cutting tool will be damaged.
  21. Secure the spider cutting tool to the interior side of windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Note the orientation of the cutting line. Make sure the line wraps over the large pully and holds at a 90 degree angle.
  22. Secure the angle driver to the electric drill.
  23. Turn the spindle on the cutting tool with the drill to start removing the windshield.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Take special care in the areas identified that have overlapping panels to prevent damage.
    Informational PurposesAn informational icon, calling your attention
    Note
    Move the cutting tool as needed and keep the line close to a 90 degree angle. When passing the VIN plate, use guard to guide the line over VIN to prevent damage.
  24. Secure 2 suction cups (1080599-00-A) onto each side of the windshield.
  25. With assistance, remove the windshield from the windshield frame.
  26. Clean and remove the old adhesive from the windshield frame.

Install

  1. Remove the new windshield from packaging and set it onto the stands.
  2. Clean the windshield as needed. Take special caution to the forward-facing camera area to ensure a clear view of the forward-facing camera. See Clear Forward Camera View (Precision Cleaning Of Inboard Windshield).
  3. Apply urethane primer to the windshield and the vehicle body along the old urethane path.
  4. Prepare a caulking gun and urethane.
    Informational PurposesAn informational icon, calling your attention
    Note
    The opening must be 8mm wide and 14mm tall.
  5. Apply urethane following the primer path on the windshield.
  6. With assistance, install the windshield and apply pressure to all four corners of the glass.
  7. Check gap and flush measurements.
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to current CVIS specifications and adjust as needed.
  8. Apply tape to secure the windshield to body while urethane cures.
  9. Remove the suction cups from the windshield.
  10. Install the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    No need to separate the wiper hose from the panel.
  11. Connect the windshield heater connectors (x2).
  12. Install the LH and RH upper A-pillar trims. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  13. Secure the harness to the windshield.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the harness guide into the windshield retainer.
  14. Position the triple camera and install the screws (x4) that secure the mounting plate to the windshield bracket.
    0.8 Nm (7 lbs-in)
    Tip: Use of the following tool(s) is recommended:
    • Digital Torque Screwdriver 0.10Nm - 2.0Nm
    • T10 Torx Driver
  15. Slide the tabs (x2) into the triple camera assembly and align the datums (x2), and then install the bolts (x2) that secure the glare shield.
    1 Nm (.7 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T10 socket
    • Flex head ratchet/flex head torque wrench
    • Ratchet/torque wrench
  16. Secure the heater grid harness to the hooks (x2) and the connector retainer.
  17. Connect the GNSS antenna connector.
  18. Secure the fan harness connector.
  19. Reinstall the latest firmware, or update the firmware if not the latest. See Firmware Reinstall - Touchscreen or Firmware Update.
  20. Perform the forward facing camera pitch verification. See Camera - Forward Facing (Pitch Verification)
  21. Install the rear view mirror harness cover. See Cover - Harness - Rear View Mirror (Remove and Replace).
  22. Install the rear view mirror. See Mirror - Rear View (Remove and Replace).
  23. On the touchscreen, tap Controls > Steering, and use the left steering wheel scroll wheel to adjust the steering column back to original position.
  24. Move the LH front seat to original position.
  25. Raise both front windows and close the LH front door.
  26. Vehicle will need to be driven by customer to complete the calibration procedure. During this time the DAS functions will be completely unavailable.