06/11/2024 05:04:04

Sensor - Subcool - Pressure and Temperature (PT) - High Pressure (Remove and Replace)

Correction code 18400502 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Connect A/C machine to power and switch on
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    Note
    Touch time only, Machine will run various background tasks, Wait until Main Menu comes up before continuing
  2. Skip the following panels when prompted
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    Note
    Use selections indicated in pictures
  3. Perform hose flush
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    Note
    Touch time only, Connect couplers to machine, Open couplers by turning clockwise, Using Main Menu > Next > Menu > Flush hoses > Verify hose connection, Machine will chime once process is complete
  4. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTvia Toolbox: (link)
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    Note
    Select "x" at the top right of the window to close once complete, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again, Verify EXV positions are open via Garage > Vitals > HP > Refrigerant Loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED
  5. Open hood
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    Note
    Via center display > Quick Controls > Frunk Open
  6. Power off vehicle via center display
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    Note
    Controls > Safety & Security > Power Off
  7. Remove rear underhood apron
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    Note
    11x clips
  8. Disconnect LV battery connector and First Responder Loop
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    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  9. Remove RH underhood apron
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    Note
    11x clips, 2x datums, Remove brush clip at hinge cover first, Take note of clip at headlamp
  10. Remove LH underhood apron
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    Note
    11x clips, 2x datums, Remove brush clip at hinge cover first, Take note of clip at headlamp
  11. Remove front underhood apron
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    Note
    12x clips, 3 datums
  12. Remove frunk access panel
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    Note
    3x clips, 3x hooks, 1x connector
  13. Remove frunk carpet
  14. Remove frunk assembly
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    Note
    8x bolts, 10mm, 5 Nm
  15. Release RH wiper arm hose nozzle
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    Note
    1x hose
  16. Release LH wiper arm hose nozzle
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    Note
    1x hose
  17. Remove LH wiper arm nut cover
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    Note
    1x cover
  18. Remove RH wiper arm nut covers
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    Note
    2x cover
  19. Remove RH wiper arm nuts and release assembly
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    Note
    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove
  20. Remove LH wiper arm nut and release assembly
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    Note
    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower the hood slightly to fit wiper arm removal tool
  21. Release cowl screen washer supply hose located above LH shock tower cover
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    Note
    1x hose
  22. Remove LH outer hood hinge cover
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    Note
    1x clips
  23. Remove RH outer hood hinge cover
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    Note
    1x clips
  24. Remove wiper cowl screen panel
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    Note
    4x push clips, Pull cowl up out of lower windshield channel
  25. Remove wiper module
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    Note
    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector
  26. Remove caps from low side and high side AC ports
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    Note
    2x caps
  27. Connect hoses to vehicle and perform A/C recovery
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    Note
    Connect couplers to vehicle, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level), Open couplers by turning clockwise, Using Main Menu > Recover > Verify hose connection, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  28. Remove AC hoses from vehicle
  29. Remove bolt on supermanifold to compressor AC line from supermanifold
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    Note
    1x bolt, 13mm, 22 Nm
  30. Position supermanifold to compressor AC line away from Supermanifold
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    Note
    Secure AC manifold line to avoid oil leaking out
  31. Disconnect high pressure PT sub cool sensor connector
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    Note
    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  32. Remove high pressure PT sub cool sensor from Supermanifold
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    Note
    For Sensata sensors use 24mm thin wall, For Bridgeport sensors use 21mm, 9 Nm, Must use special tool, Regular 24mm or 21mm socket will damage connector housing, High pressure PT sub cool sensor connector color is black
  33. Document old and new part numbers and serial numbers
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    Note
    Document part numbers and serial numbers into repair order

Install

  1. Lubricate high pressure PT sub cool sensor threads and O-ring with ND-11 Oil
  2. Hand start high pressure PT sub cool sensor until O-ring contacts manifold
  3. Gradually hand tighten the high pressure PT sub cool sensor while slightly backing off to walk the O-ring into the fully seated position
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    Note
    This will avoid pinching the O-ring on the outside edge of the manifold, which can cause a leak, Takes multiple cycles to properly seat
  4. Torque high pressure PT sub cool sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    For Sensata sensors use 24mm thin wall, For Bridgeport sensors use 21mm, 9 Nm, Must use special tool, Regular 24mm or 21mm socket will damage connector housing, High pressure PT sub cool sensor connector color is black
  5. Connect high pressure PT sub cool sensor connector
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    Note
    1x electrical connector, Engage locking tab
  6. Replace seal washers for supermanifold to compressor AC line on supermanifold side
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    Note
    2x seal washers, Lube seal washers with ND-11 oil
  7. Install supermanifold to compressor AC line onto supermanifold
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    Note
    1x bolt, 13mm, 22 Nm, Hand start bolt to prevent stripped threads
  8. Connect AC hoses to vehicle
  9. Perform AC vacuum and run leak test
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    Note
    Open valves, Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
  10. Perform AC recharge
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    Note
    Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  11. Connect First Responder Loop and LV battery connector
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    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
  12. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): PROC_VCFRONT_X_STOP-THERMAL-FILL-DRAINvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
  13. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Toolbox: (link)via Service Mode: Thermal ➜ Refrigerant System ➜ Run Heat Pump Commissioningvia Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioning
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    Note
    If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select "X" at top right of window to close once complete
  14. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
  15. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
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    Note
    Remove low side coupler from vehicle, Turn vehicle off, Verify Hose Equalize settings, Machine will chime once process is complete
  16. Install caps onto AC ports
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    Note
    2x caps
  17. Select ‘Actions/Autodiag’ and search for ‘Thermal Performance’
  18. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
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    Note
    Select "X" at top right of window to close once complete, If thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  19. Power off vehicle via center display
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    Note
    Controls > Safety & Security > Power Off
  20. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection
  21. Install wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place
  22. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, Secure cowl into lower windshield channel
  23. Secure cowl screen washer supply hose located above LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  24. Install LH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  25. Install RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  26. Install RH wiper arm assembly and secure nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield
  27. Install LH wiper arm assembly and secure nut
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    Note
    1x nut, 15mm, 32 Nm
  28. Secure LH wiper arm hose nozzle
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    Note
    1x hose, Hose is routed above the arm pivot
  29. Secure RH wiper arm hose nozzle
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    Note
    1x hose, Hose is routed below the arm pivot
  30. Install RH wiper arm nut covers
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    Note
    2x cover
  31. Install LH wiper arm nut cover
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    Note
    1x cover
  32. Install frunk assembly
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    Note
    8x bolts, 10mm, 5 Nm
  33. Install frunk carpet
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    Note
    Verify carpet is properly seated under the seal
  34. Install frunk access panel
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    Note
    3x clips, 3x hooks, 1x connector
  35. Install front underhood apron
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    Note
    12x clips, 3x datums
  36. Install LH underhood apron
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    Note
    11x clips, 2 datums
  37. Install RH underhood apron
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    Note
    11x clips, 2x datums
  38. Connect First Responder Loop and LV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
  39. Install rear underhood apron
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    Note
    11x clips
  40. Close hood
  41. Calibrate the rear doors.
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    Note
    If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate to calibrate the rear doors.