18/12/2023 16:52:33

Sump Seal - HVAC Assembly \(Remove and Replace\)

Correction code 18101302 4.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Set up AC machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, Connect to power, Turn power switch on, and select gas type
  2. Open all four doors
  3. Lower both front windows.
  4. Activate Service Mode using the touchscreen.
  5. Unlock Gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  6. Access Thermal System routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service mode > Thermal
  7. Run Thermal Fill Drain through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Refrigerant System > Start Thermal Fill Drain , Click Run, Close once routine is completed
  8. Open the hood.
  9. Remove the rear underhood apron.
  10. Remove the RH underhood apron.
  11. Remove the LH underhood apron.
  12. Remove the front underhood apron.
  13. Remove the underhood storage unit access panel.
  14. Remove the underhood storage unit carpet.
  15. Remove the underhood storage unit from the vehicle.
  16. Release RH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  17. Release LH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  18. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  19. Remove RH wiper arm nut covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x cover
  20. Remove RH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove
  21. Remove LH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool
  22. Release cowl screen washer supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, located above LH shock tower cover
  23. Remove LH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  24. Remove RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  25. Remove wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, Pull cowl up out of lower windshield channel
  26. Move LH front seat forward
  27. Move the RH front seat forward.
  28. Release console back panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment
  29. Remove console back panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connector lock for lamp located underneath bracket
  30. Release LH and RH rear console carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  31. Move the RH front seat backward.
  32. Move the LH front seat backward.
  33. Remove LH front floor mat
  34. Remove LH outboard footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x magnets, 2x datums
  35. Remove LH inboard footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
  36. Remove LH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  37. Release LH center console lower bracket from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  38. Remove RH front floor mat
  39. Remove RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 1x connector, 4x datums
  40. Remove RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  41. Release RH center console lower bracket from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  42. Release center console connectors to body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors
  43. Release LH and RH console carrier center bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  44. Recline LH front seat backrest
  45. Recline RH front seat backrest
  46. Remove console assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed
  47. Adjust steering column fully out and fully down
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column
  48. Power off the vehicle using the touchscreen.
  49. Disconnect the LV battery connector and First Responder Loop.
  50. Remove wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector
  51. Remove caps from low side and high side AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  52. Connect AC hoses to vehicle
  53. Perform AC recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Note the amount of refrigerant and oil recovered, Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  54. Perform AC recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time only: Print results > Screen will automatically go to main menu after print is made
  55. Remove AC hoses from vehicle
  56. Remove Penta HVAC line from HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 22 Nm
  57. Release HVAC assembly bolt at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  58. Release upper steering column bracket IP carrier bolts at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  59. Remove IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  60. Remove fasteners securing LH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, E10, 8 Nm, Discard after removal
  61. Remove the LH knee air bag assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
  62. Remove LH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
  63. Release LH upper A-pillar from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  64. Remove LH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  65. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  66. Remove RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  67. Remove RH front door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  68. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  69. Fold RH front cabin carpet aside for access
  70. Release harness from RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  71. Release RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
  72. Remove RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle
  73. Remove RH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
  74. Release RH upper A-pillar from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  75. Remove RH upper A-pillar from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  76. Release the IP service panel.
  77. Release diagnostic and CAN harnesses from IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  78. Remove IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  79. Remove center display bracket bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm
  80. Remove center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward
  81. Release center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release
  82. Remove center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide rearward, Place on soft clean surface
  83. Remove IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  84. Remove IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  85. Remove IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness
  86. Remove fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  87. Remove the RH knee air bag assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
  88. Release glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  89. Release glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  90. Remove USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 3 Nm, 1x clip
  91. Remove glove box
  92. Release passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  93. Remove passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  94. Remove IP carrier cross beam screws
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  95. Release passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors
  96. Release RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  97. Release center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  98. Release LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  99. Release instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  100. Release IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  101. Position lower instrument panel assembly away from IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x datums, Move top edge as far rearward as possible without excessive stress on assembly
  102. Release IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  103. Remove IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed
  104. Remove driver IP air vent duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly
  105. Remove driver floor jumper left foot duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  106. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  107. Disconnect driver air bag connector and remove driver air bag assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  108. Disconnect steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  109. Remove bolt that secures the steering wheel to the column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Discard after removal
  110. Remove steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    Note that the steering wheel is splined to the column
  111. Pull upward to release steering column upper shroud from lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 4x datums
  112. Remove lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum
  113. Remove lower instrument panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column
  114. Release IP harness at LH and RH center display brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  115. Release IP harness from center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell
  116. Release IP harness from RH IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  117. Release IP harness from lower center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  118. Release glove box USB cable from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  119. Release IP harness at upper center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  120. Release IP harness from LH center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  121. Disconnect steering column control module assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  122. Release IP harness from LH IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 1x connector
  123. Release IP cowl link
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box
  124. Release upper steering column from steering column bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm, Rotate and set aside
  125. Release LH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  126. Release RH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  127. Release cross car beam assembly from toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  128. Release cross car beam assembly from HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 8 Nm
  129. Remove cross car beam assembly from body and HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums
  130. Remove cross car beam assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Avoid contact with seats and inner door panel, Recommend assistance as required
  131. Release HVAC blower x059 connector and HVAC case x058 connector from right controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x connectors
  132. Release LH and RH rear vent ducts from HVAC assembly
  133. Release HVAC assembly from bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  134. Remove HVAC assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance
  135. Remove HVAC Sump Seal from HVAC assembly
  136. Clean old adhesive residue from HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute for IPA to dry
  137. Peel off film from HVAC Sump Seal
  138. Install HVAC Sump Seal to HVAC assembly
  139. Install HVAC assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle
  140. Secure HVAC assembly to bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  141. Secure HVAC assembly bolt at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 8 Nm
  142. Replace the seal washers to the Penta HVAC line on the HVAC side
    Informational PurposesAn informational icon, calling your attention
    Note
    5x seal washers, Lube seal washers with ND-11 oil
  143. Install Penta HVAC line to HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 22 Nm
  144. Connect AC hoses to vehicle
  145. Perform AC vacuum and run leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Menu > Vacuum > Type 15 min > Select Enter
  146. Perform AC vacuum and run leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
  147. Perform AC charge
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time: Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  148. Perform AC charge
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  149. Secure LH and RH rear vent ducts to HVAC assembly
  150. Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 2x connectors
  151. Install cross car beam assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums, Avoid contact with seats and inner door panel, Recommend assistance as required, Align datums before fully engaging with HVAC assembly
  152. Engage cross car beam assembly to body and HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums
  153. Secure LH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  154. Secure RH cross car beam assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  155. Secure cross car beam assembly to toeboard bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  156. Secure cross car beam assembly to HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 8 Nm
  157. Secure upper steering column bracket IP carrier bolts at bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 27 Nm
  158. Secure upper steering column to steering column bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 13mm, 15 Nm
  159. Secure IP cowl link
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 6 Nm, 2x datums
  160. Secure IP harness to LH IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  161. Connect steering column control module assembly connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
  162. Secure IP harness to LH center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  163. Secure IP harness at upper center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  164. Secure IP harness to lower center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  165. Secure glove box USB cable to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  166. Secure IP harness to RH IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  167. Secure IP harness to center IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Maneuver IP harness behind both center display brackets into position
  168. Secure IP harness at LH and RH center display brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  169. Secure lower instrument panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step
  170. Install lower shroud to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum
  171. Align the clips and datums then press downward to install upper shroud onto lower shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 4x datums
  172. Install driver floor jumper left foot duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  173. Install driver IP air vent duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x rivets, 1x connector, Slide inboard and into HVAC unit assembly
  174. Install IP sub-assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance
  175. Secure IP ground harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  176. Secure IP trim harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  177. Secure instrument cluster harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  178. Position lower instrument panel assembly into IP sub-assembly
  179. Secure LH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  180. Secure center lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 3 Nm
  181. Secure RH lower instrument panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 3 Nm
  182. Install IP Decor
    Informational PurposesAn informational icon, calling your attention
    Note
    21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
  183. Install IP carrier cross beam bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  184. Secure passenger IP airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  185. Install passenger IP air duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push-pull rivets
  186. Secure passenger IP air duct temperature sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  187. Install RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down
  188. Secure RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
  189. Secure harness to RH footrest panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  190. Fold RH main carpet back into place
  191. Secure USB outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box
  192. Secure glove box connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, Route harness through glove box datums
  193. Install glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x screws, T20, 3 Nm
  194. Install RH knee air bag assembly onto vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  195. Install fasteners securing RH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 1x clip
  196. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  197. Install RH front door sill trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 3x datums
  198. Position RH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
  199. Secure RH upper A-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  200. Install RH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
  201. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Verify weather seal is seated properly
  202. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  203. Install IP RH mid Panel
    Informational PurposesAn informational icon, calling your attention
    Note
    14x tabs, 2 datums
  204. Install IP closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tabs
  205. Route display harness behind LH display bracket
  206. Secure center display coax and power connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged
  207. Install center display shroud
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide display downward until shroud tabs fully engages
  208. Secure center display to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first
  209. Secure IP service panel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  210. Secure diagnostic and CAN harnesses to IP service panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  211. Install the IP service panel.
  212. Position LH upper A-pillar to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
  213. Install LH sun visor bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
  214. Install IP LH mid panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs
  215. Install the LH knee air bag assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
  216. Install fasteners securing LH knee air bag assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, E10, 8 Nm, Install new fasteners
  217. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
  218. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 1x datum
  219. Install steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    Note that the steering wheel is splined to the column and can only be installed in the correct position
  220. Install bolt securing steering wheel to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
  221. Secure steering wheel connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  222. Secure driver air bag connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  223. Install driver air bag assembly to yoke steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
  224. Connect the First Responder Loop and LV battery connector.
  225. Install console assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed
  226. Secure LH center console lower bracket to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  227. Secure RH center console lower bracket to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  228. Secure center console connectors to body harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, Ensure all connector locks engage
  229. Secure LH and RH console carrier center bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  230. Install RH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  231. Install RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x magnets, 4x datums, 1x connector
  232. Install RH front floor mat
  233. Install LH console side carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 2x datums
  234. Install LH inboard footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
  235. Install LH outboard footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x magnets, 2x datums
  236. Install LH front floor mat
  237. Move LH front seat forward
  238. Raise LH front seat backrest
  239. Move RH front seat forward
  240. Raise RH front seat backrest
  241. Secure LH and RH rear console carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  242. Install console back panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  243. Secure console back panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 7x datums, Engage bottom clips first due to forward facing alignment
  244. Move the RH front seat to its original position.
  245. Move the LH front seat to its original position.
  246. Unlock Gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  247. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service Mode > Thermal > Refrigerant System
  248. Select "Stop Thermal Fill Drain" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Refrigerant System > Stop Thermal Fill Drain , Click Run, Close once routine is completed
  249. Perform Heat Pump Commissioning through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Refrigerant System > Run Heat Pump Commissioning, click Run, close once routine is passed
  250. Remove AC hoses from vehicle
  251. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  252. Test HVAC Performance through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test HVAC Performance, click Run, close once routine passed
  253. Test Thermal Performance through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed
  254. Exit Service Mode through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Press and hold the Exit Service Mode button for 3 seconds
  255. Install wiper module
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place
  256. Install wiper cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, Secure cowl into lower windshield channel
  257. Connect cowl screen washer supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose
  258. Install LH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  259. Install RH outer hood hinge cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clips
  260. Install RH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield
  261. Install LH wiper arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 15mm, 32 Nm
  262. Secure LH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed above the arm pivot
  263. Secure RH wiper arm hose nozzle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Hose is routed below the arm pivot
  264. Install RH wiper arm nut covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x cover
  265. Install LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  266. Install the underhood storage unit.
  267. Install the underhood storage unit carpet.
  268. Install the underhood storage unit access panel.
  269. Install the front underhood apron.
  270. Install the LH underhood apron.
  271. Install the RH underhood apron.
  272. Install the rear underhood apron.
  273. Close the hood.
  274. Adjust steering column back to original position
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column
  275. Calibrate the RH falcon wing door.
  276. Close the RH front door.
  277. Calibrate the LH falcon wing door.
  278. Raise both front windows.
  279. Close the LH front door.