18/12/2023 16:52:33

Sump Seal - HVAC Assembly \(Remove and Replace\)

Correction code 18101302 4.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Set up AC machine

Note
Touch time only, Connect to power, Turn power switch on, and select gas type
Open all four doors
Lower both front windows.
Activate Service Mode using the touchscreen.
Unlock Gateway

Note
After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
Access Thermal System routines using the UI

Note
Select Service mode > Thermal
Run Thermal Fill Drain through UI

Note
Select Thermal > Refrigerant System > Start Thermal Fill Drain , Click Run, Close once routine is completed
Open the hood.
Remove the rear underhood apron.
Remove the RH underhood apron.
Remove the LH underhood apron.
Remove the front underhood apron.
Remove the underhood storage unit access panel.
Remove the underhood storage unit carpet.
Remove the underhood storage unit from the vehicle.
Release RH wiper arm hose nozzle

Note
1x hose
Release LH wiper arm hose nozzle

Note
1x hose
Remove LH wiper arm nut cover

Note
1x cover
Remove RH wiper arm nut covers

Note
2x cover
Remove RH wiper arm assembly

Note
2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove
Remove LH wiper arm assembly

Note
1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool
Release cowl screen washer supply hose

Note
1x hose, located above LH shock tower cover
Remove LH outer hood hinge cover

Note
1x clips
Remove RH outer hood hinge cover

Note
1x clips
Remove wiper cowl screen panel

Note
4x push clips, Pull cowl up out of lower windshield channel
Move LH front seat forward
Move the RH front seat forward.
Release console back panel assembly

Note
6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment
Remove console back panel assembly

Note
1x connector, Connector lock for lamp located underneath bracket
Release LH and RH rear console carrier

Note
2x bolts, 10mm, 12 Nm
Move the RH front seat backward.
Move the LH front seat backward.
Remove LH front floor mat
Remove LH outboard footwell cover

Note
2x magnets, 2x datums
Remove LH inboard footwell cover

Note
1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
Remove LH console side carpet

Note
11x clips, 2x datums
Release LH center console lower bracket from IP carrier

Note
1x bolt, 10mm, 10 Nm
Remove RH front floor mat
Remove RH footwell cover

Note
3x magnets, 1x connector, 4x datums
Remove RH console side carpet

Note
11x clips, 2x datums
Release RH center console lower bracket from IP carrier

Note
1x bolt, 10mm, 10 Nm
Release center console connectors to body harness

Note
4x connectors
Release LH and RH console carrier center bracket

Note
2x bolts, 10mm, 12 Nm
Recline LH front seat backrest
Recline RH front seat backrest
Remove console assembly

Note
Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed
Adjust steering column fully out and fully down

Note
Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column
Power off the vehicle using the touchscreen.
Disconnect the LV battery connector and First Responder Loop.
Remove wiper module

Note
3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector
Remove caps from low side and high side AC ports

Note
2x caps
Connect AC hoses to vehicle
Perform AC recovery

Note
Touch time only: Note the amount of refrigerant and oil recovered, Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
Perform AC recovery

Note
Run time only: Print results > Screen will automatically go to main menu after print is made
Remove AC hoses from vehicle
Remove Penta HVAC line from HVAC assembly

Note
2x bolts, 13mm, 22 Nm
Release HVAC assembly bolt at bulkhead

Note
1x bolt, 10mm, 8 Nm
Release upper steering column bracket IP carrier bolts at bulkhead

Note
2x bolts, 13mm, 27 Nm
Remove IP LH mid panel

Note
6x tabs
Remove fasteners securing LH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Discard after removal
Remove the LH knee air bag assembly from vehicle

Note
3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
Remove LH sun visor bezel

Note
6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
Release LH upper A-pillar from body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
Remove LH upper A-pillar from vehicle

Note
1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
Remove RH IP end cap

Note
3x clips
Remove RH mid A-pillar trim

Note
2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
Remove RH front door sill trim panel

Note
8x clips, 3x datums
Remove RH lower A-pillar trim

Note
1x bolt, T25, 5 Nm, 2x clips, 1x datum
Fold RH front cabin carpet aside for access
Release harness from RH footrest panel

Note
1x clip
Release RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
Remove RH footrest panel

Note
Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle
Remove RH sun visor bezel

Note
6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
Release RH upper A-pillar from body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
Remove RH upper A-pillar from vehicle

Note
1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
Release the IP service panel.
Release diagnostic and CAN harnesses from IP service panel

Note
2x clips
Remove IP service panel

Note
1x connector
Remove center display bracket bolts

Note
2x bolts, 10mm, 11.5 Nm
Remove center display shroud

Note
3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward
Release center display coax and power connectors

Note
2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release
Remove center display

Note
Slide rearward, Place on soft clean surface
Remove IP closeout panel

Note
4x tabs
Remove IP RH mid Panel

Note
14x tabs, 2 datums
Remove IP Decor

Note
21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness
Remove fasteners securing RH knee air bag assembly to vehicle

Note
2x bolts, 10mm, 8 Nm, 1x clip
Remove the RH knee air bag assembly from vehicle

Note
2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
Release glove box

Note
5x screws, T20, 3 Nm
Release glove box connectors

Note
3x connectors
Remove USB outlet

Note
2x screws, T20, 3 Nm, 1x clip
Remove glove box
Release passenger IP air duct temperature sensor connector

Note
1x connector
Remove passenger IP air duct

Note
2x push-pull rivets
Remove IP carrier cross beam screws

Note
2x bolts, 10mm, 3 Nm
Release passenger IP airbag connectors

Note
3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors
Release RH lower instrument panel

Note
3x screws, T20, 3 Nm
Release center lower instrument panel

Note
6x screws, T20, 3 Nm
Release LH lower instrument panel

Note
3x screws, T20, 3 Nm
Release instrument cluster harness

Note
1x connector, 1x clip
Release IP trim harness

Note
1x connector, 1x clip
Position lower instrument panel assembly away from IP sub-assembly

Note
6x datums, Move top edge as far rearward as possible without excessive stress on assembly
Release IP ground harness

Note
1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
Remove IP sub-assembly

Note
Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed
Remove driver IP air vent duct

Note
2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly
Remove driver floor jumper left foot duct

Note
2x push clips
Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel

Note
2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
Disconnect driver air bag connector and remove driver air bag assembly

Note
1x connector
Disconnect steering wheel connector

Note
1x connector
Remove bolt that secures the steering wheel to the column

Note
1x patch bolt, 10mm allen, 80 Nm, Discard after removal
Remove steering wheel

Note
Note that the steering wheel is splined to the column
Pull upward to release steering column upper shroud from lower shroud

Note
6x clips, 4x datums
Remove lower shroud to steering column

Note
2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum
Remove lower instrument panel assembly

Note
3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column
Release IP harness at LH and RH center display brackets

Note
4x clips
Release IP harness from center IP carrier

Note
2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell
Release IP harness from RH IP carrier

Note
5x clips
Release IP harness from lower center IP carrier

Note
5x clips
Release glove box USB cable from IP carrier

Note
3x clips
Release IP harness at upper center IP carrier

Note
3x clips
Release IP harness from LH center IP carrier

Note
3x clips
Disconnect steering column control module assembly connector

Note
1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
Release IP harness from LH IP carrier

Note
5x clips, 1x connector
Release IP cowl link

Note
2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box
Release upper steering column from steering column bracket

Note
4x nuts, 13mm, 15 Nm, Rotate and set aside
Release LH cross car beam assembly

Note
2x bolts, 13mm, 27 Nm
Release RH cross car beam assembly

Note
2x bolts, 13mm, 27 Nm
Release cross car beam assembly from toeboard bracket

Note
2x bolts, 13mm, 27 Nm
Release cross car beam assembly from HVAC unit

Note
4x bolts, 10mm, 8 Nm
Remove cross car beam assembly from body and HVAC unit

Note
4x datums
Remove cross car beam assembly from vehicle

Note
Avoid contact with seats and inner door panel, Recommend assistance as required
Release HVAC blower x059 connector and HVAC case x058 connector from right controller

Note
1x clip, 2x connectors
Release LH and RH rear vent ducts from HVAC assembly
Release HVAC assembly from bulkhead

Note
1x bolt, 10mm, 8 Nm
Remove HVAC assembly from vehicle

Note
Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance
Remove HVAC Sump Seal from HVAC assembly
Clean old adhesive residue from HVAC assembly

Note
Allow 1 minute for IPA to dry
Peel off film from HVAC Sump Seal
Install HVAC Sump Seal to HVAC assembly
Install HVAC assembly to vehicle

Note
Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle
Secure HVAC assembly to bulkhead

Note
1x bolt, 10mm, 8 Nm
Secure HVAC assembly bolt at bulkhead

Note
1x bolt, 10mm, 8 Nm
Replace the seal washers to the Penta HVAC line on the HVAC side

Note
5x seal washers, Lube seal washers with ND-11 oil
Install Penta HVAC line to HVAC assembly

Note
2x bolts, 13mm, 22 Nm
Connect AC hoses to vehicle
Perform AC vacuum and run leak test

Note
Touch time only: Menu > Vacuum > Type 15 min > Select Enter
Perform AC vacuum and run leak test

Note
Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
Perform AC charge

Note
Touch time: Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
Perform AC charge

Note
Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
Secure LH and RH rear vent ducts to HVAC assembly
Secure HVAC blower x059 connector and HVAC case x058 connector to right controller

Note
1x clip, 2x connectors
Install cross car beam assembly into vehicle

Note
4x datums, Avoid contact with seats and inner door panel, Recommend assistance as required, Align datums before fully engaging with HVAC assembly
Engage cross car beam assembly to body and HVAC unit

Note
4x datums
Secure LH cross car beam assembly

Note
2x bolts, 13mm, 27 Nm
Secure RH cross car beam assembly

Note
2x bolts, 13mm, 27 Nm
Secure cross car beam assembly to toeboard bracket

Note
2x bolts, 13mm, 27 Nm
Secure cross car beam assembly to HVAC unit

Note
4x bolts, 10mm, 8 Nm
Secure upper steering column bracket IP carrier bolts at bulkhead

Note
2x bolts, 13mm, 27 Nm
Secure upper steering column to steering column bracket

Note
4x nuts, 13mm, 15 Nm
Secure IP cowl link

Note
2x bolts, 10mm, 6 Nm, 2x datums
Secure IP harness to LH IP carrier

Note
5x clips
Connect steering column control module assembly connector

Note
1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
Secure IP harness to LH center IP carrier

Note
3x clips
Secure IP harness at upper center IP carrier

Note
3x clips
Secure IP harness to lower center IP carrier

Note
5x clips
Secure glove box USB cable to IP carrier

Note
3x clips
Secure IP harness to RH IP carrier

Note
5x clips
Secure IP harness to center IP carrier

Note
2x clips, Maneuver IP harness behind both center display brackets into position
Secure IP harness at LH and RH center display brackets

Note
4x clips
Secure lower instrument panel assembly

Note
3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step
Install lower shroud to steering column

Note
2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum
Align the clips and datums then press downward to install upper shroud onto lower shroud

Note
6x clips, 4x datums
Install driver floor jumper left foot duct

Note
2x push clips
Install driver IP air vent duct

Note
2x rivets, 1x connector, Slide inboard and into HVAC unit assembly
Install IP sub-assembly

Note
4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance
Secure IP ground harness

Note
1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
Secure IP trim harness

Note
1x connector, 1x clip
Secure instrument cluster harness

Note
1x connector
Position lower instrument panel assembly into IP sub-assembly
Secure LH lower instrument panel

Note
3x screws, T20, 3 Nm
Secure center lower instrument panel

Note
6x screws, T20, 3 Nm
Secure RH lower instrument panel

Note
3x screws, T20, 3 Nm
Install IP Decor

Note
21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
Install IP carrier cross beam bolts

Note
2x bolts, 10mm, 3 Nm
Secure passenger IP airbag connectors

Note
3x connectors
Install passenger IP air duct

Note
2x push-pull rivets
Secure passenger IP air duct temperature sensor connector

Note
1x connector
Install RH footrest panel

Note
Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down
Secure RH footrest panel

Note
2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
Secure harness to RH footrest panel

Note
1x clip
Fold RH main carpet back into place
Secure USB outlet

Note
2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box
Secure glove box connectors

Note
3x connectors, Route harness through glove box datums
Install glove box

Note
5x screws, T20, 3 Nm
Install RH knee air bag assembly onto vehicle

Note
2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
Install fasteners securing RH knee air bag assembly to vehicle

Note
2x bolts, 10mm, 8 Nm, 1x clip
Install RH lower A-pillar trim

Note
1x bolt, T25, 5 Nm, 2x clips, 1x datum
Install RH front door sill trim panel

Note
8x clips, 3x datums
Position RH upper A-pillar to vehicle

Note
1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
Secure RH upper A-pillar to body

Note
2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
Install RH sun visor bezel

Note
6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
Install RH mid A-pillar trim

Note
2x clips, 3x datums, Verify weather seal is seated properly
Install RH IP end cap

Note
3x clips
Install IP RH mid Panel

Note
14x tabs, 2 datums
Install IP closeout panel

Note
4x tabs
Route display harness behind LH display bracket
Secure center display coax and power connectors

Note
2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged
Install center display shroud

Note
3x tabs, Slide display downward until shroud tabs fully engages
Secure center display to IP carrier

Note
2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first
Secure IP service panel connector

Note
1x connector
Secure diagnostic and CAN harnesses to IP service panel

Note
2x clips
Install the IP service panel.
Position LH upper A-pillar to vehicle

Note
1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
Install LH sun visor bezel

Note
6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
Install IP LH mid panel

Note
6x tabs
Install the LH knee air bag assembly into vehicle

Note
1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
Install fasteners securing LH knee air bag assembly to vehicle

Note
2x patch bolts, E10, 8 Nm, Install new fasteners
Install LH mid A-pillar trim

Note
2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
Install LH IP end cap

Note
7x clips, 1x datum
Install steering wheel

Note
Note that the steering wheel is splined to the column and can only be installed in the correct position
Install bolt securing steering wheel to steering column

Note
1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
Secure steering wheel connector

Note
1x connector
Secure driver air bag connector

Note
1x connector
Install driver air bag assembly to yoke steering wheel

Note
2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
Connect the First Responder Loop and LV battery connector.
Install console assembly

Note
3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed
Secure LH center console lower bracket to IP carrier

Note
1x bolt, 10mm, 10 Nm
Secure RH center console lower bracket to IP carrier

Note
1x bolt, 10mm, 10 Nm
Secure center console connectors to body harness

Note
4x connectors, Ensure all connector locks engage
Secure LH and RH console carrier center bracket

Note
2x bolts, 10mm, 12 Nm
Install RH console side carpet

Note
11x clips, 2x datums
Install RH footwell cover

Note
3x magnets, 4x datums, 1x connector
Install RH front floor mat
Install LH console side carpet

Note
11x clips, 2x datums
Install LH inboard footwell cover

Note
1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
Install LH outboard footwell cover

Note
2x magnets, 2x datums
Install LH front floor mat
Move LH front seat forward
Raise LH front seat backrest
Move RH front seat forward
Raise RH front seat backrest
Secure LH and RH rear console carrier

Note
2x bolts, 10mm, 12 Nm
Install console back panel assembly

Note
1x connector
Secure console back panel assembly

Note
6x clips, 7x datums, Engage bottom clips first due to forward facing alignment
Move the RH front seat to its original position.
Move the LH front seat to its original position.
Unlock Gateway

Note
After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
Navigate to Refrigerant System through UI

Note
Select Service Mode > Thermal > Refrigerant System
Select "Stop Thermal Fill Drain" through UI

Note
Select Thermal > Refrigerant System > Stop Thermal Fill Drain , Click Run, Close once routine is completed
Perform Heat Pump Commissioning through UI

Note
Select Thermal > Refrigerant System > Run Heat Pump Commissioning, click Run, close once routine is passed
Remove AC hoses from vehicle
Install caps onto AC ports

Note
2x caps
Test HVAC Performance through UI

Note
Select Thermal > Actions > Test HVAC Performance, click Run, close once routine passed
Test Thermal Performance through UI

Note
Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed
Exit Service Mode through UI

Note
Press and hold the Exit Service Mode button for 3 seconds
Install wiper module

Note
3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place
Install wiper cowl screen panel

Note
4x push clips, Secure cowl into lower windshield channel
Connect cowl screen washer supply hose

Note
1x hose
Install LH outer hood hinge cover

Note
1x clips
Install RH outer hood hinge cover

Note
1x clips
Install RH wiper arm assembly

Note
2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield
Install LH wiper arm assembly

Note
1x nut, 15mm, 32 Nm
Secure LH wiper arm hose nozzle

Note
1x hose, Hose is routed above the arm pivot
Secure RH wiper arm hose nozzle

Note
1x hose, Hose is routed below the arm pivot
Install RH wiper arm nut covers

Note
2x cover
Install LH wiper arm nut cover

Note
1x cover
Install the underhood storage unit.
Install the underhood storage unit carpet.
Install the underhood storage unit access panel.
Install the front underhood apron.
Install the LH underhood apron.
Install the RH underhood apron.
Install the rear underhood apron.
Close the hood.
Adjust steering column back to original position

Note
Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column
Calibrate the RH falcon wing door.
Close the RH front door.
Calibrate the LH falcon wing door.
Raise both front windows.
Close the LH front door.

Model X Service Manual

Sump Seal - HVAC Assembly \(Remove and Replace\)

Figure 1

Figure 2

Figure 3