10/04/2024 22:17:43

Windshield (Remove and Install)

Correction code 10200301 2.58 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

  • 2023-08-09: Added reference to camera pitch verification procedure.
  • 2024-02-05: Re-structured the procedure.
  • 2024-04-11: Added a step of cleaning the windshield, especially the forward-facing camera area, to ensure a clear view of the forward-facing camera.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
For Europe only: Only technicians who have been trained in working with diisocyanates and have completed all required certification courses are permitted to perform procedures using urethane and other products containing diisocyanates. Proper personal protective equipment (PPE) must be worn when working with products containing diisocyanates.
Table 1. Torque Specifications: Windshield (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that secure the glare shield
1 Nm (.7 lbs-ft)
  • Torx T10 socket
  • Flex head ratchet/flex head torque wrench
  • Ratchet/torque wrench
 Reuse
Screws (x4) that secure the mounting plate to the windshield bracket
0.8 Nm (7 lbs-in)
Tools for removal:
  • Flex head ratchet/flex head torque wrench
  • 4 in extension
  • Adapter 1/4in Dr. to 1/4in Hex Bit Quick Change
  • Torx T10 bit
Tools for installation:
  • Digital Torque Screwdriver 0.10Nm - 2.0Nm
  • T10 Torx Driver
 Reuse

Remove

  1. Remove the windshield from the windshield frame. See Windshield (Remove and Replace).
  2. Clean and remove the old adhesive from the windshield frame.
  3. Remove the urethane bead and windshield seals from the glass.
  4. Remove the damaged datums (x2) at the inside of the upper corners.
  5. Clean the double-sided tape residue.
    Tip: Use of the following tool(s) is recommended:
    • Flat Scraper Blade
    • Eraser Wheel
    • Battery Powered Drill
  6. Use isopropyl alcohol to clean all mating surfaces.

Install

  1. Clean the windshield as needed. Take special caution to the forward-facing camera area to ensure a clear view of the forward-facing camera. See Clear Forward Camera View (Precision Cleaning Of Inboard Windshield).
  2. Check the continuity of the wiper heater grid by testing the resistance.
    Informational PurposesAn informational icon, calling your attention
    Note
    The resistance should be tested in an environment of 23 degrees +/-15%.
    • For the HWA with single circuit pre-03/2016, the resistance should be 1.45ohms.
    • For the R1 HWA with dual circuit post-03/2016, the resistance should be 1.52ohms.
    • For the R2 HWA with dual circuit post-03/2016, the resistance should be 1.54ohms.
  3. Check the continuity of the heated camera area by testing the resistance.
    Informational PurposesAn informational icon, calling your attention
    Note
    The resistance should be tested in an environment of 23 degrees +/-15%. The resistance should be 7.44ohms.
  4. Install the windshield lower lip seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow windshield alignment marks at the lower corners of glass.
  5. Install the windshield edge seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow the windshield alignment marks at the upper corners of glass. Start from one corner and peel the tape as you apply inch by inch to ensure proper fitment.
  6. Remove the adhesive cover from the datums, and then install the LH side and RH side datums.
  7. Tape the wiper heater area connectors to the glass.
  8. Apply primer to the windshield and the windshield frame.
  9. Install the windshield from the windshield frame. See Windshield (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    Before installing the triple camera and the mounting plate, clean the inner windshield camera viewing area with a clean microfiber cloth and glass cleaner. Let the windshield fully dry before continuing. Verify that the windshield has no stains or leftover residue. Otherwise, Autopilot features may be hindered.