09/09/2022 15:46:23

Retractor - Seatbelt - 2nd Row - RH (5 Seat) (Remove and Replace)

Correction code 20056212 1.68 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure proper PPE is worn when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open all four doors and trunk

Note
Via center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
Lower LH and RH front windows
Move LH front seat forward
Fold 2nd row 60 seat into down position
Remove LH rear sill assembly

Note
8x clips, 1x datum
Apply tape to LH racetrack to avoid damage
Move RH front seat forward
Fold 2nd row 40 seat into down position
Remove RH rear sill assembly

Note
8x clips, 1x datum
Apply tape to RH racetrack to avoid damage
Remove trunk rear load floor
Remove flat trunk load floor
Remove trunk gap hider
Remove RH trunk sill side trim

Note
4x clips, 1x datum
Remove RH mid C-pillar trim

Note
1x screw, T20, 2 Nm, 9x clips
Remove RH trunk side mini nub

Note
1x clip, 3x tabs
Remove RH lower C-pillar

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1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Discard patch bolt after removal
Remove LH trunk sill side trim

Note
4x clips, 1x datum
Remove LH mid C-pillar trim

Note
1x screw, T20, 2 Nm, 9x clips, 5x tabs
Remove LH trunk side mini nub

Note
1x clip, 3x tabs
Remove LH lower C-pillar

Note
1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Discard patch bolt after removal
Remove 2nd row mid carpet floor board

Note
5x clips, Tilt front edge upwards and remove in vertical position
Remove RH bench seat floor support
Fold trunk carpet rearward

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Starting from the front, lift carpet over harpoon brackets, Fold back enough to access rear seat components
Remove 2nd row rear carpet floor board

Note
2x clips, Lift front of panel up to release clips, Lift rear of panel and slide out from behind seats
Remove bolts securing 40 rear seat track to body

Note
4x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
Remove bolts securing 40 front seat track to body

Note
6x patch bolts, 11mm, 45 Nm, Discard patch bolts after removal
Remove RH 2nd row seat carpet support bracket

Note
2x bolts, 10mm, 5 Nm
Open hood

Note
Via center display > Controls > Frunk Open
Power off vehicle via center display

Note
Controls > Safety & Security > Power Off
Remove rear underhood apron

Note
11x clips, 2x datums
Disconnect LV battery connector and First Responder Loop

Note
2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
Release harness from RH floor support bracket

Note
2x clips, 1 datum
Disconnect 40 seat harness

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4x connectors, Release connectors from bracket for better access by depressing bracket locks, Release locking tabs before disconnecting
Remove 40 seat assembly from vehicle

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Recommend assistance
Unfold 40 seat assembly
Insert wedge to RH seat to gain access

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Carefully insert wedge between RH 2nd row seat and 2nd row outer recliner cover to gain access
Release clip and remove RH recliner lever

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1x clip, carefully release clip from insert and remove RH recliner lever by pulling outward
Remove clip holding RH seat outer recliner cover

Note
1x clip
Remove bolt holding RH seat outer recliner cover

Note
1x bolt, 10mm, 4Nm
Release clips and remove RH seat outer recliner cover from seat

Note
4x clips, release clips and lift upward to remove from vehicle
Remove the seat belt from the RH 40 seat

Note
1x bolt, T50, 45 Nm, Discard patch bolt
Release 2nd row RH seat belt buckle harness

Note
1x connector, 1x edge clip, 1x clip, Release clips after disconnecting harness
Remove 2nd row RH seat belt buckle

Note
1x bolt, T50, 45 Nm
Remove 2nd row 40 seat inner hinge cover

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1x clip, 4x tabs, Pull away from seat to release clips, then release tabs from bottom up, Lift to release top edge from seat frame
Release seat cushion trim from 40 seat bracket assembly

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6x J-clips
Release 40 seat assembly heater and seat belt reminder connections

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2x connectors, 1x clip, Release clip at seat belt reminder harness
Remove 40 seat cushion

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Guide harness and tension flaps underneath backrest
Release 40 seat back upholstery

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1x J-hook
Unzip 40 seat back upholstery on LH and RH sides of backrest cover

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Ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
Remove plastic seat back from 40 seat assembly

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5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
Disconnect 40 seat heater and side airbag connectors

Note
2x connectors, 1x clip, Side airbag clipped to backrest frame
Release 40 seat side airbag

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2x nuts, 13mm, 20 Nm, Discard nuts after removal, Pull side airbag away from backrest frame and clear of mounting studs
Release the lower part of the 40 seat back cushion from seat frame

Note
Guide harness and tension flaps through seat back frame
Remove 40 seat back trim subassembly from the backrest frame

Note
Lift trim subassembly to release from the frame
Disconnect seat belt harness connector

Note
1x connector, Release locking tab
Remove seat belt retractor assembly from 40 seat backrest frame

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1x bolt, T50, 45 Nm, Discard bolt after removal, Slide retractor assembly out of retaining slot, Route belt over guide and through escutcheon cover after removal of retractor
Install seat belt retractor assembly to 40 seat backrest frame

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1x bolt, T50, 45 Nm, Install new bolt, Route belt through backrest frame and over guide through escutcheon cover, Slide retractor assembly into retaining slot and torque new bolt
Connect seat belt harness connector

Note
1x connector, Secure locking tab
Install 40 seat back trim subassembly to the backrest frame

Note
Slide trim subassembly over headrest bracket down to seat controller bracket
Secure the lower part of the 40 seat back cushion to seat frame

Note
Guide harness and tension flaps through seat back frame
Secure 40 seat side airbag

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2x nuts, 13mm, 20 Nm, Position side airbag mounting studs through backrest frame, Install new bolts
Connect 40 seat heater and side airbag connectors

Note
2x connectors, 1x clip, Side airbag clipped to backrest frame
Secure plastic seat back to 40 seat frame

Note
5x clips, 2x Velcro strips, Fold backrest cover over the headrest for access
Zip 40 seat back upholstery on LH and RH sides of backrest cover

Note
Ensure ends of zippers are tucked underneath upholstery, Using a pick will aid in moving the zipper
Secure 40 seat back upholstery to backrest cover

Note
1x J-hook
Install 40 seat cushion

Note
Guide harness and tension flaps underneath backrest
Secure 40 seat assembly heater and seat belt reminder connections

Note
2x connectors, 1x clip, Secure clip at seat belt reminder harness
Secure seat cushion trim to 40 seat bracket assembly

Note
6x J-clips
Install 2nd row 40 seat inner hinge cover

Note
1x clip, 4x tabs, Slide upper tabs down onto seat frame, then secure clips and tabs
Install 2nd row RH seat belt buckle

Note
1x bolt, T50, 45 Nm
Secure 2nd row RH seat belt buckle harness

Note
1x connector, 1x edge clip, 1x clip
Install the seat belt to the RH 40 seat frame

Note
1x bolt, T50, 45 Nm, Install new bolt
Install RH seat outer recliner cover to seat

Note
4x clips, Hook the top right corner to seat before securing clips
Secure bolt holding RH seat outer recliner to seat

Note
1x bolt, 10mm, 4 Nm
Secure clip holding RH seat outer recliner to seat

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1x clip
Install RH recliner lever

Note
Push into seat and allow clip to set fully
Fold down 40 seat
Install 40 seat assembly into vehicle

Note
Recommend assistance, Make sure guide pins are aligned properly
Connect 40 seat assembly harness

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4x connectors, Ensure connector locks engaged, Secure connector housings to bracket
Secure 40 seat harness to RH floor support bracket

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2x clips, 1x datum
Install RH 2nd row seat carpet support bracket

Note
2x bolts, 10mm, 5 Nm
Install bolts securing the front seat track on 40 seat hand tight

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6x patch bolts, 11mm, 45 Nm, Install new patch bolts, Torque at a later step
Install remaining rear 40 seat track bolts

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4x bolts, 11mm, 45 Nm, Install new patched bolts
Torque the front 40 seat track bolts

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6x bolts, 11mm, 45 Nm, Torque the most forward bolt on each side before the outer bolts
Install RH bench seat floor support
Install 2nd row rear carpet floor board

Note
2x clips, Slide panel down behind seats, Lower front of panel to engage clips
Fold trunk carpet into original position

Note
Fold carpet down over harpoon brackets
Install 2nd row mid carpet floor board

Note
5x clips, Replace clips if damaged, Install rear of panel into position and then secure clips
Install LH lower C-pillar

Note
1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 13x clips, Install new patch bolt
Install LH rear sill assembly

Note
8x clips, 1x datum
Install LH mid C-pillar trim

Note
9x clips, 5x tabs, 1x screw, T20, 2 Nm
Install RH lower C-pillar trim

Note
1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, 12x clips, Install new patch bolt
Install RH rear sill assembly

Note
8x clips, 1x datum
Install RH mid C-Pillar trim

Note
1x screw, T20, 2 Nm, 9x clips
Install RH trunk sill side trim

Note
4x clips, 1x datum
Install LH trunk sill side trim

Note
4x clips, 1x datum
Install trunk gap hider
Install LH trunk side mini nub

Note
1x clip, 3x tabs
Install RH trunk side mini nub

Note
1x clip, 3x tabs
Install flat trunk load floor
Install trunk rear load floor
Connect First Responder Loop and LV battery connector

Note
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
Install rear underhood apron

Note
11x clips, 2x datums
Close hood
Close liftgate via UI

Note
Controls > Trunk
Remove masking tape from the RH lower C-pillar and from the race tracks
Unfold the 40 seat assembly
Move RH front seat to original position
Close RH front door
Remove masking tape from the LH lower C-pillar and from the race tracks
Unfold the 60 seat assembly
Calibrate the rear doors.

Note
If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate to calibrate the rear doors.
Move LH front seat to original position
Raise LH and RH front windows
Close LH front door