2025-06-03
MXP3 ELECTRICAL - Harnesses - Main Front and Body Harnesses - Frunk Harness (2025+) (RR)
Correction code
NEW
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
- 2025-06-02: Released new procedure.
-
This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
-
Set up A/C machine
NoteTouch time only, Connect to power, Turn power switch on
-
Raise and support the vehicle.
-
Open all four doors and trunk
NoteVia center display > Controls > Trunk > Open Passenger > Open Driver > Open LH FWD > Open RH FWD
- Lower both front windows.
- Move the LH front seat backward.
- Move the RH front seat backward.
-
Turn off the AC and blower motor
-
Activate Service Mode using the touchscreen.
- Unlock the vehicle Gateway. See Gateway (Unlock).
-
Access Thermal System routines using UI
NoteSelect Service mode > Thermal
-
Select "Start Thermal Fill Drain (Coolant + Refrigerant)" through UI
NoteAllow routine to complete, ensure routine is successful,Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again
-
Power off the vehicle using the touchscreen.
-
Disconnect the LV battery connector and First Responder Loop.
-
Release RH wiper arm hose nozzle
Note1x hose
-
Release LH wiper arm hose nozzle
Note1x hose
-
Remove LH wiper arm nut cover
Note1x cover
-
Remove RH wiper arm nut covers
Note2x covers
-
Remove RH wiper arm assembly
Note2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove
-
Remove LH wiper arm assembly
Note1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool
-
Release cowl screen washer supply hose
Note1x hose, located above LH shock tower cover
-
Remove LH outer hood hinge cover
Note1x clip
-
Remove RH outer hood hinge cover
Note1x clip
-
Remove wiper cowl screen panel
Note4x push clips, Pull cowl up out of lower windshield channel
-
Remove wiper module
Note3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector
-
Release LH speed sensor harness
Note1x clip
-
Release LH shock tower cover and LH cowl screen anchor
Note3x push clips
-
Remove LH shock tower cover
NoteLift LH cowl screen, Fold shock tower cover around cowl screen and remove from vehicle
-
Release RH speed sensor harness
Note1x clip
-
Release RH shock tower cover and RH cowl screen anchor
Note3x push clips
-
Remove RH shock tower cover
NoteLift RH cowl screen, Fold shock tower cover around cowl screen and remove from vehicle
-
Remove caps from low side and high side AC ports
Note2x caps
-
Connect AC hoses to vehicle
-
Perform AC recovery
NoteTouch time only: Note the amount of refrigerant and oil recovered, Refrigerant Type > Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
-
Remove AC hoses from vehicle
-
Release vacuum from AC lines
Note2x Schrader valves, Carefully depress the schrader valves to release vacuum from AC lines
-
Release clip securing supermanifold to battery pump supply hose from LV battery
Note1x clip
-
Remove fasteners securing LV battery and remove assembly
Note3x bolts, 10mm, 9 Nm, 2x locators
-
Remove LH front floor mat
-
Remove LH IP end cap
Note7x clips, 1x datum, Ensure clip at IP carrier is released fully before removal
-
Remove LH mid A-pillar trim
Note2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
-
Remove LH front door sill trim panel
Note8x clips, 3x datums
-
Remove LH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips
-
Remove LH outboard footwell cover
Note2x magnets, 2x datums
-
Remove LH inboard footwell cover
Note1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
-
Remove fasteners securing LH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Discard after removal
-
Remove the LH knee air bag assembly from vehicle
Note3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
-
Remove LH console side carpet
Note11x clips, 2x datums
-
Disconnect accelerator pedal connector
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Release accelerator pedal from pedal assembly
Note1x screw, T30, 15 Nm, 2x datums, Release accelerator pedal downward out of assembly slots
-
Release LH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7 Nm
-
Fold LH front cabin carpet aside for access
-
Release LH interior frunk harness branch from LH vehicle controller and bulkhead
Note3x connectors, 1x clip, 1x nut, 10 mm, 8 Nm, Maneuver left interior frunk harness branch through bulkhead into frunk area, Release connector locking tabs before removal
-
Remove RH front floor mat
-
Remove RH IP end cap
Note3x clips
-
Remove RH mid A-pillar trim
Note2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
-
Remove RH front door sill trim panel
Note8x clips, 3x datums
-
Remove RH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips, 1x datum
-
Remove RH console side carpet
Note11x clips, 2x datums
-
Remove RH footwell cover
Note3x magnets, 1x connector, 4x datums
-
Remove fasteners securing RH knee air bag assembly to vehicle
Note2x bolts, 10mm, 8 Nm, 1x clip, Discard fasteners after removal
-
Remove the RH knee air bag assembly from vehicle
Note2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
-
Fold RH front cabin carpet aside for access
-
Release harness from RH footrest panel
Note1x clip
-
Release RH footrest panel
Note2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
-
Remove RH footrest panel
NoteFold RH primary support carpet up, Rotate RH footrest panel out of vehicle
-
Release RH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7 Nm
-
Remove bolts securing car computer to vehicle
Note2x bolts, 10mm, 7 Nm, 1x nut, 10mm, 8 Nm
-
Rest car computer on inflatable air bag
NoteGently place car computer on inflatable air bag (considering all the wiring and coolant hoses)
-
Install coolant hose clamps to coldplate hoses
Note2x hoses, Place coolant absorbent mats or rags around the car computer
-
Release coolant hoses from car computer coldplate assembly
Note2x spring locks, Install coolant plugs at both hoses and car computer
-
Release frunk harness connections from TASC ECU
Note3x connectors
-
Release frunk harness from RH footwell
Note2x clips, Located behind car computer
-
Remove frunk harness from car computer
Note6x connectors
-
Release RH interior frunk harness branch from RH vehicle controller and bulkhead
Note1x nut, 10mm, 8 Nm, 1x clip, 4x connectors, Release connector locking tabs before removal, Maneuver harness through to frunk compartment
-
Remove wiper mount bracket
Note4x bolts, 13mm, 25 Nm, Slide bracket to towards the RH shock tower along the multi-system beam to clear the HEPA filter housing to remove
-
Remove bolt securing front controller ground cable
Note1x bolt, 10mm, 10 Nm
-
Release RH FST cap from multi-system beam
Note3x bolts, 13mm, 22 Nm
-
Release RH FST cap from shock tower and remove from vehicle
Note1x bolt, 13mm, 14 Nm, Release keyed ground strap from RH FST cap after removal
-
Release upper connections on front controller
Note2x locking connectors, Push in locking tabs and lift levers to release
-
Release LH middle connection on front controller
Note1x locking connector, Push in locking tab and lift lever to release
-
Release RH middle connections on front controller
Note2x locking connectors, Slide locking mechanism outwards to release
-
Release lower connections on front controller
Note2x locking connectors, Slide red locking tab outwards to release
-
Remove bolts securing front controller
Note3x bolts, 10mm, 10 Nm
-
Remove front controller from vehicle
Note2x locating tabs, 1x ground cable
-
Release remote brake fluid reservoir from LH FST cap
Note2x bolts, 10mm, 8 Nm, 1x datum, Rotate reservoir with bracket out of LH FST cap
-
Release LH FST cap from multi-system beam
Note3x bolts, 13mm, 22 Nm, 1x clip
-
Release LH FST cap from shock tower and remove from vehicle
Note1x bolt, 13mm, 14 Nm
-
Release multi-system beam
Note4x bolts, 15mm, 60 Nm
-
Position multi-system beam forward
NoteRecommend assistance, Lift and move multi-system beam forward and rest on front shock tower
-
Disconnect air quality sensor harness
Note1x connector
-
Remove HEPA filter assembly cover
Note2x tabs
-
Remove HEPA filter
Note2x clips, Release clips, Pivot filter forward and out of housing
-
Release HEPA housing assembly
Note2x nuts, 10mm, 7 Nm
-
Remove HEPA Filter Housing
NoteRotate up and forward around re-positioned multi-system beam
-
Release battery controller module
Note2x bolts, 10mm, 10 Nm, 1x nut, 10mm, 10 Nm Position vertically under windshield
-
Release connectors J4 (Fan) and J3 (AP)
Note2x connectors, Slide connector locks outboard and pull straight out
-
Release connector J5 (Main)
Note1x connector, Disengage lever lock and swing down to release connector
-
Release connectors J2 (Bridge) and J1 (Batt+)
Note2x connectors, Pull red locking tabs out, Disengage connectors straight out
-
Remove battery controller from vehicle
-
Release AC compressor HV harness clip from body
Note1x clip
-
Disconnect AC compressor logic connector
Note1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector
-
Release AC compressor logic harness from AC compressor HV harness bracket
Note1x fir tree clip
-
Remove AC compressor ground strap
Note1x bolt, T25, 7 Nm
-
Release coolant hose from AC compressor bracket
Note1x fir tree clip
-
Release PT coolant pump connection
Note1x connector, Disengage red locking tab and slide tab outwards to release connection
-
Remove PT coolant pump from AC compressor bracket
NoteSlide pump assembly away from compressor off lower bracket
-
Release compressor bracket from multi-system beam
Note2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle and under the multi-system beam, Be cautious around the coolant hose and supermanifold harness, Place fender cover on fan housing and gently place AC compressor assembly down
-
Remove the bolts securing the supermanifold to the multi-system beam and slowly rest on front drive unit
Note2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath and rest on rag atop heat exchanger
-
Disconnect brake fluid level sensor
Note1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Disconnect DTS position sensor from brake booster
Note1x connector, Release red locking tab
-
Disconnect brake booster ECU connector
Note1x connector, Release red locking tab, then depress black tab and rotate lever to release
-
Disconnect the hydraulic control unit
Note1x connector, Release red locking tab and rotate lever upward to remove
-
Release front end of LH front brake pipe from jounce hose
Note1x nut, 12mm, 16 Nm
-
Release front end of RH front brake pipe from jounce hose
Note1x nut, 12mm, 16 Nm
-
Release battery coolant temp sensor connection
Note1x locking connector, Disengage red locking tab and slide tab outwards to release connection
-
Place absorbent material below battery coolant pump
NotePlace absorbent material to catch coolant loss
-
Release battery supply hose from battery coolant pump
Note1x hose clip, 2x plugs, Plug both ends
-
Remove clip securing battery supply hose to RH side of frunk harness
Note1x clip
-
Remove car computer supply hoses through the firewall to the frunk compartment
NoteRemove coolant hose clamps from car computer supply hose, both hoses should have plugs installed to prevent leaks
-
Release battery coolant pump from mounting bracket
Note1x bracket
-
Release battery coolant pump connection
Note1x connector, Disengage red locking tab and slide tab outwards to release connection
-
Remove Penta HVAC line from HVAC assembly
Note2x bolts, 13mm, 22 Nm
-
Remove RH front wheel center cap
Note1x cap
-
Loosen RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Remove RH rear wheel center cap
Note1x cap
-
Loosen RH rear wheel
Note5x nuts, 21mm, 175 Nm
-
Remove the LH front wheel center cap.
-
Loosen LH front wheel
Note5x nuts, 21mm, 175 Nm
-
Remove the LH rear wheel center cap.
-
Loosen LH rear wheel
Note5x nuts, 21mm, 175 Nm
-
Raise vehicle partially and lower onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove the LH front wheel.
-
Remove RL wheel
Note5x nuts, 21mm, 175 Nm
-
Remove RR wheel
Note5x nuts, 21mm, 175 Nm
-
Remove FR wheel
Note5x nuts, 21mm, 175 Nm
-
Remove clips securing RH front wheel liner to valence
Note4x clips, Move front portion of wheel liner backwards to access fairing
-
Remove RH front wheel fairing from valence
Note2x bolts, 10mm, 1.5 Nm, 1x securing tab
-
Partially remove front portion of RH front fender garnish
Note2x clips, 8x tabs, Careful to not damage dummy ultra sonic sensor when removing garnish
-
Remove bolt securing RH front of fascia to RH front fender
Note1x bolt, 8mm, 1.5 Nm
-
Remove RH front wheel liner
Note2x push-nuts, 11x RVT push-pull
-
Remove fasteners securing LH front wheel liner to valence
Note1x bolt, T30, 1.5 Nm, 3x clips, Move front portion of wheel liner backwards to access fairing
-
Remove LH front wheel fairing from valence
Note2x bolts, 10mm, 1.5 Nm, 1x securing tab
-
Partially remove front portion of LH front fender garnish
Note2x clips, 8x tabs, Careful to not damage dummy ultra sonic sensor when removing garnish
-
Remove bolt securing LH front of fascia to LH front fender
Note1x bolt, 8mm, 1.5 Nm
-
Remove LH front wheel liner
Note2x push-nuts, 11x RVT push-pull
-
Remove screw securing LH front of fascia to LH front fender
Note1x screw, T25, 1.5 Nm
-
Remove screw securing RH front of fascia to RH front fender
Note1x screw, T25, 1.5 Nm
-
Remove bolts securing upper portion of front fascia
Note6x bolts, 10mm, 7 Nm
-
Disconnect front fascia assembly
Note2x connectors, Release locking tabs then disconnect, 1x nano nozzle
-
Disconnect fascia camera hose from washer pump
Note1x hose, Release locking tab to disconnect washer hose
-
Remove front fascia assembly from vehicle
NoteRecommend assistance, Release fascia from LH and RH fender brackets, Careful not to damage the fender bracket when removing fascia, Place on protected surface to avoid damage
-
Release frunk harness from front end carrier
Note2x clips, 2 connectors, Release connector locking tabs before removal
-
Release frunk harness from LH wheelhouse
Note5x clips, 7x connectors, Release connector locking tabs before removal
-
Disconnect the front harness connectors for the LH side repeater and camera
Note2x connectors, For left/grey connector gently slide connector out slightly until locking tab catches then press tab down where indicated to release, For right/ brown connector press locking tab down where indicated by arrow to release
-
Release frunk harness from RH wheelhouse
Note7x clips, 7x connectors, Release connector locking tabs before removal
-
Disconnect harness to RH side repeater and camera
Note2x connectors, Press down on lock release and pull connector away from the repeater
-
Release frunk harness from front end carrier and route through wheelhouse
Note3x clips, Pay attention not to break clips while maneuvering harness through opening
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove front aero shield
Note5x push clips
-
Remove front aero shield
Note9x bolts, 10mm, 6 Nm
-
Disconnect EPAS CAN connectors
Note2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
-
Release frunk harness from subframe
Note3x clips, Route harness away from subframe
-
Remove bolts securing front skid plate to body sill
Note2x bolts, 15mm, 30 Nm
-
Remove bolts securing front skid plate to body casting
Note2x bolts, 15mm, 60 Nm
-
Remove front skid plate from front subframe
Note4x bolts, 15mm, 77 Nm, 2x bolts, 10mm, 10 Nm
-
Disconnect logic connector to HV battery
Note1x connector, Pull red locking tab outwards and release connection
-
Disconnect power connector to HV battery
Note1x connector, Pull red locking tab outwards and release connection
-
Release frunk harness from HV battery and body
Note2x clips
-
Release frunk harness branch routed to HV battery below beam and maneuver into frunk area
Note2x clips, Follow hose downward to RH side body beam, Place clip prytool between clip and beam, Work clip out from bottom of beam, May need to slightly tap tool handle with hammer being cautious not to damage coolant hose, Lower or raise vehicle as needed to achieve removal, Place LV logic connectors flat on their backs when slipping connector between bottom side of beam and upper side of HV battery pack
-
Lower vehicle for access to underhood area
NoteMake sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Disconnect LH headlamp assembly
Note1x connector
-
Disconnect RH headlamp assembly
Note1x connector
-
Release three way valve connection
Note1x locking connector, Disengage red locking tab and slide tab outwards to release connection
-
Release frunk harness from crash rails and body
Note6x connectors, 4x clips, 2x bolts, 10mm, 8 Nm
-
Release air suspension rear bundle pressure lines from frunk harness bracket
Note1x clip
-
Release frunk harness guide from RH front body
Note3x clips
-
Release frunk harness from multi-system beam
Note1x clip, 1x bolt, 10mm or E10 5-lobe socket, 9 Nm
-
Disconnect frunk body harness from FDU harness
Note1x connector, Release locking tab
-
Remove clip securing frunk body harness to FDU harness bracket
Note1x clip
-
Release LH frunk harness branch leading to power steering module
Note2x clips
-
Remove FDU ground strap from body stud
Note1x bolt, 12mm, 15 Nm, Remove strap assembly
-
Release frunk harness guide from LH front body
Note2x clips
-
Release clips securing LH frunk harness to body and washer fluid tank
Note2x clips
-
Remove HVAC drain funnel hose from bulkhead
Note1x hose
-
Place a folded rag underneath RH and LH side of the multi-system beam
NoteLift multi-system beam up only the amount required to clear the reservoir fill neck between top of supermanifold and bottom of beam, Recommend assistance
-
Release frunk harness from bulkhead
Note5x barrel clips
-
Remove frunk harness from vehicle
NoteRecommend assistance, Feed harness between multi-system beam and supermanifold, Maneuver harness to clear surrounding components, Pay close attention to orientation of frunk harness
-
Install frunk harness onto vehicle
NoteFeed harness between multi-system beam and supermanifold, Maneuver harness to clear surrounding components, Move each branch into place for installation
-
Secure frunk harness guide to RH front body
Note3x clips
-
Secure air suspension rear bundle pressure lines to frunk harness bracket
Note1x clip
-
Secure frunk harness guide to LH front body
Note2x clips
-
Route frunk harness to front of HV battery pack
Note2x clips, Maneuver harness below beam towards front of HV battery pack
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Secure frunk harness to HV battery and body
Note2x clips, Use the clip prytool 20in to secure clip into RH side crash rail
-
Secure power connector to HV battery
Note1x connector, Engage red locking tab
-
Secure logic connector to HV battery
Note1x connector, Engage red locking tab
-
Secure frunk harness onto subframe
Note3x clips
-
Connect steering gear assembly connectors
Note2x connectors, Two-stage connectors, Ensure locking tab is engaged after an audible click is heard when connecting
-
Connect EPAS CAN connectors
Note2x connectors, Engage locking tab
-
Lower vehicle partially and set lift onto locks
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
-
Route frunk harness through wheelhouse and secure onto front end carrier
Note3x clips, Careful not to break clip while maneuvering harness through hole
-
Secure frunk harness onto RH wheelhouse
Note7x clips, 7x connectors, Ensure to route harness correctly, Engage connector locking tabs after securing
-
Connect harness to RH side repeater and camera
Note2x connectors
-
Connect RH headlamp assembly
Note1x connector
-
Secure frunk harness onto front end carrier
Note2x clips, 2 connectors, Secure connector locking tabs after securing
-
Connect the hydraulic control unit
Note1x connector, Seat connection and rotate lever downward, then secure locking tab
-
Secure frunk harness onto LH wheelhouse
Note5x clips, 7x connectors, Ensure to route harness correctly, Engage connector locking tabs after securing
-
Connect front harness connectors for LH side repeater and camera
Note2x connectors, perform push-pull-push test to ensure connectors are secure
-
Connect LH headlamp assembly
Note1x connector
-
Secure front end of LH front brake line onto jounce hose
Note1x nut, 12mm, 16 Nm
-
Secure front end of RH front brake line onto jounce hose
Note1x nut, 12mm, 16 Nm
-
Install front fascia onto vehicle
NoteRecommend assistance, Slide LH and RH side of fascia into fenders, Careful not to damage the fender bracket when installing fascia
-
Connect fascia camera hose to washer pump
Note1x hose, Secure locking tab
-
Connect front fascia harness onto frunk harness
Note2x connectors, Engage locking tab, Located behind RH wheel arch liner
-
Install screw securing RH front of fascia to RH front fender
Note1x screw, T25, 1.5 Nm
-
Install screw securing LH front of fascia to LH front fender
Note1x screw, T25, 1.5 Nm, Ensure proper fascia-to-fender flushness and gap
-
Install bolts securing upper portion of front fascia
Note4x bolts, 10mm, 7 Nm, Ensure proper fascia-to-headlamp gap and flushness
-
Install LH front wheel liner
Note2x push-nuts, 11x RVT push-pull, insert LH side tab at top of wheel liner into RH side slot, ensure proper positioning of bottom edge of wheel liner
-
Install LH front fender garnish
Note2x clips, 8x tabs, Secure from top to bottom of front bumper
-
Install LH front wheel fairing to valence
Note2x bolts, 10mm, 1.5 Nm, 1x securing tab
-
Install fasteners securing LH front wheel liner to valence
Note1x bolt, T30, 1.5 Nm, 3x clips
-
Install RH front wheel liner
Note2x push-nuts, 11x RVT push-pull, insert LH side tab at top of wheel liner into RH side slot, ensure proper positioning of bottom edge of wheel liner
-
Install RH front fender garnish
Note2x clips, 8x tabs, Secure from top to bottom of front bumper
-
Install RH front wheel fairing to valence
Note2x bolts, 10mm, 1.5 Nm
-
Install push clips securing RH front wheel liner onto fascia
Note4x clips
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Position front skid plate and thread in all bolts
Note4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step
-
Torque bolts securing front skid plate to body casting
Note2x bolts, 15mm, 60 Nm
-
Torque bolts securing front skid plate to body sill
Note2x bolts, 15mm, 30 Nm
-
Torque bolts securing front skid plate to front subframe
Note4x bolts, 15mm, 77 Nm, 2x bolts, 10mm, 10 Nm
-
Apply Loctite 222 onto front aero shield bolts and secure front aero shield to vehicle
Note9x bolts, 10mm, 6 Nm
-
Install push clips securing front aero shield
Note5x push clips
-
Lower vehicle fully
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Secure frunk harness to bulkhead
Note5x barrel clips
-
Engage brake booster ECU connector
Note1x connector, Align connector and rotate lever to fully seat, Secure red locking tab
-
Connect DTS position sensor to brake booster
Note1x connector, Secure red locking tab
-
Connect brake fluid level sensor
Note1x connector
-
Install HVAC drain funnel hose to bulkhead
Note1x hose
-
Secure LH frunk harness clips to body and washer fluid tank
Note2x clips
-
Install FDU ground strap to body stud
Note1x bolt, 12mm, 15 Nm, Position strap for install
-
Secure the supermanifold to the multi-system beam
Note2x bolts, 15 mm, 31 Nm, Recommend assistance, Support from underneath, Hand start bolts to Supermanifold, Remove rag from heat exchanger
-
Position AC compressor bracket assembly into vehicle and secure AC compressor assembly to multi-system beam
Note2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle and under the multi-system beam, Negotiate bracket around coolant hose and supermanifold harness, Hand start bolts
-
Torque AC compressor bracket bolts to multi-system beam
Note2x bolts, 15mm, 31 Nm
-
Install coolant hose to AC compressor bracket
Note1x fir tree clip
-
Install AC compressor ground strap
Note1x bolt, T25, 7 Nm
-
Secure AC compressor logic harness to AC compressor HV harness bracket
Note1x fir tree clip
-
Secure PT coolant pump connection
Note1x connector, Secure connector and fully engage red locking tab
-
Connect AC compressor logic connector
Note1x connector, Secure locking tab
-
Install Penta HVAC line to HVAC assembly
Note2x bolts, 13mm, 22 Nm
-
Secure AC compressor HV harness clip from body
Note1x clip
-
Secure LH frunk harness branch leading to power steering module
Note2x clips
-
Secure frunk harness onto crash rails and body
Note6x connectors, 4x clips, 2x bolts, 10mm, 8 Nm
-
Install clip securing frunk body harness to FDU harness bracket
Note1x clip
-
Connect frunk body harness onto FDU harness
Note1x connector, Engage locking tab
-
Position battery controller for install
NoteSet down in front of windshield to receive connectors
-
Secure connectors J2 (Bridge) and J1 (Batt+)
Note2x connectors, Fully secure connectors then engage locking tabs
-
Secure connector J5 (Main)
Note1x connector, Swing connector lever up fully to engage lock
-
Secure connectors J4 (Fan) and J3 (AP)
Note2x connectors, Slide connector locks inboard to engage lock
-
Secure battery controller module
Note2x bolts, 10mm, 10 Nm, 1x nut, 10mm, 10 Nm
-
Secure frunk harness to multi-system beam
Note1x clip, 1x bolt, 10mm or E10 5-lobe socket, 9 Nm
-
Secure three way valve connection
Note1x locking connector, Secure connector and fully engage red locking tab
-
Secure battery coolant pump connection
Note1x connector, Secure connector and fully engage red locking tab
-
Secure battery coolant pump to mounting bracket
Note1x bracket
-
Insert car computer supply hoses back through the firewall to car computer cold-plate assembly
NoteRe-install hose clamps once inside vehicle before removal of plugs in next steps to prevent coolant leaking onto vehicle computer
-
Secure battery supply hose to battery coolant pump
Note1x hose clip, Remove any plugs and secure hose, Perform push-pull-push test
-
Remove absorbent material from below battery coolant pump and clean away all residue
NoteRemove all absorbent material, Thoroughly clean away all excess residue
-
Install clip securing battery supply hose to RH side of frunk harness
Note1x clip
-
Secure battery coolant temp sensor connection
Note1x locking connector, Secure connector and fully engage red locking tab
-
Install HEPA filter housing
NoteRotate down and rearward around multi-system beam
-
Secure HEPA housing assembly
Note2x nuts, 10mm, 7 Nm
-
Install HEPA filter
Note3x datums, 2x clips, Align 3 datums into bottom of housing, Confirm air flow direction, Ensure clips lock and secure filter into housing
-
Install HEPA filter assembly cover
Note2x tabs, 2x datums, 2x slots, Fully engage seal and locking tabs
-
Connect air quality sensor harness
Note1x connector
-
Return multi-system beam to original position
NoteRecommend assistance, Lift and move multi-system beam rearward on to front shock tower
-
Secure multi-system beam
Note4x bolts, 15mm, 31 Nm, Remove folded rag, Position beam and start bolts by hand
-
Secure LH FST cap to shock tower
Note1x bolt, 13mm, 14 Nm
-
Secure LH FST cap to multi-system beam
Note3x bolts, 13mm, 22 Nm, 1x clip
-
Secure remote brake fluid reservoir to LH FST cap
Note2x bolts, 10mm 8 Nm, 1x datum, Rotate reservoir with bracket on to LH FST cap
-
Secure RH FST cap to shock tower
Note1x bolt, 13mm, 14 Nm, Insert keyed ground strap into RH FST cap before installation
-
Position front controller for installation and position ground cable
Note2x locating tabs, 1x ground cable
-
Install bolts securing front controller
Note3x bolts, 10mm, 10 Nm, Start with side bolt
-
Install bolt securing front controller ground cable
Note1x bolt, 10mm, 10 Nm
-
Secure lower connections on front controller
Note2x locking connectors, Engage red locking tab
-
Secure RH middle connections on front controller
Note2x locking connectors, Verify yellow locking tabs are fully opened, Seat connectors and mechanism will begin to engage
-
Secure LH middle connection for front controller
Note1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
-
Secure upper connections for front controller
Note2x locking connectors, Verify levers are fully opened, Seat connectors and levers will begin to engage
-
Install wiper mount bracket
Note4x bolts, 13mm, 25 Nm, Slide bracket from the RH shock tower area along the multi-system beam to clear the HEPA filter housing for installation
-
Install LV battery to multi-system beam
Note3x bolts, 10mm, 9 Nm. 2x locators
-
Install clip securing supermanifold to battery pump supply hose onto LV battery
Note1x clip
-
Install RH shock tower cover
NoteLift RH cowl screen, Fold shock tower cover around cowl screen and position in vehicle
-
Secure RH shock tower cover and RH cowl screen anchor
Note3x push clips
-
Secure RH speed sensor harness
Note1x clip
-
Install LH shock tower cover
NoteLift LH cowl screen, Fold shock tower cover around cowl screen and position in vehicle
-
Secure LH shock tower cover
Note3x push clips
-
Secure LH speed sensor harness
Note1x clip
-
Secure frunk harness to RH vehicle controller and bulkhead
Note1x nut, 10mm, 8 Nm, 1x clip, 4x connectors, Engage connector locking tabs after securing
-
Secure frunk harness connections to TASC ECU
Note3x connectors
-
Install connectors associated with frunk harness to car computer
Note7x connectors
-
Secure frunk harness onto RH footwell
Note2x clips, Located behind car computer
-
Install bolts securing car computer to vehicle
Note2x bolts, 10mm, 7 Nm, 1x nut, 10mm, 8 Nm
-
Secure coolant hoses to car computer coldplate assembly
Note2x spring locks, Place coolant absorbent mats or rags around the car computer, Remove coolant plugs while leaving coolant clamps engaged, Ensure spring locks engage and perform pull-push-pull test on each hose coupling
-
Remove coolant hose clamps
Note2x hoses, Remove absorbent material, Clean residual fluid, Inspect for leaks
-
Secure RH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7 Nm
-
Install RH footrest panel
NoteRotate RH footrest panel onto vehicle, Fold RH primary support carpet down
-
Secure RH footrest panel
Note2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
-
Secure harness to RH footrest panel
Note1x clip
-
Fold RH main carpet back into place
-
Install RH knee air bag assembly onto vehicle
Note2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
-
Install fasteners securing RH knee air bag assembly to vehicle
Note2x bolts, 10mm, 8 Nm, 1x clip
-
Install RH console side carpet
Note11x clips, 2x datums
-
Install RH footwell cover
Note3x magnets, 4x datums, 1x connector
-
Install RH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips, 1x datum
-
Install RH mid A-pillar trim
Note2x clips, 3x datums, Verify weather seal is seated properly
-
Install RH IP end cap
Note3x clips
-
Install RH front door sill trim panel
Note8x clips, 3x datums
-
Install RH front floor mat
-
Secure LH interior frunk harness branch to LH vehicle controller and bulkhead
Note3x connectors, 1x clip, 1x nut, 10mm, 8 Nm, Engage connector locking tabs after securing
-
Secure LH HEPA assembly lower dash bolt
Note1x bolt, 10mm, 7 Nm
-
Secure accelerator pedal to pedal assembly
Note1x screw, T30, 15 Nm, 2x datums, Secure accelerator pedal into assembly slots
-
Connect accelerator pedal connector
Note1x connector, Ensure lock fully engaged
-
Secure AP power supply cable
NoteInstall zip tie on the cable and mount it on the ground point, cable must be laying on the left side of the mount
-
Fold LH main carpet back into place
-
Install the LH knee air bag assembly into vehicle
Note1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
-
Install fasteners securing LH knee air bag assembly to vehicle
Note2x patch bolts, E10, 8 Nm, Install new fasteners
-
Install LH console side carpet
Note11x clips, 2x datums
-
Install LH inboard footwell cover
Note1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
-
Install LH outboard footwell cover
Note2x magnets, 2x datums
-
Install LH lower A-pillar trim
Note1x bolt, T25, 5 Nm, 2x clips
-
Install LH mid A-pillar trim
Note2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
-
Install LH IP end cap
Note7x clips, 1x datum
-
Install LH front door sill trim panel
Note8x clips, 3x datums
-
Install LH front floor mat
-
Reconnect AC hoses to vehicle
-
Perform system vacuum and refrigerant refill
NoteSelect 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging
-
Remove AC hoses from vehicle
-
Connect the First Responder Loop and LV battery connector.
-
Access Thermal System routines using UI
NoteSelect Service mode > Thermal
-
Run Heat Pump Commissioning via Service UI
NoteNavigate to Service mode > Thermal > Sensors and Valves > Run Heatpump Commissioning
-
Install caps onto AC ports
Note2x caps
-
Perform Coolant Air Purge
NoteService Mode Plus > HV > Procedures > Front Drive Unit Replacement, Make sure vehicle is not in drive state, Routine is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Putting vehicle into drive state will stop this routine, Monitor levels as required
-
Test Thermal Performance through UI
NoteSelect Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed
-
Clean area around brake fluid reservoir and remove brake reservoir cap
-
Check brake fluid level and top off reservoir if necessary
NoteIf level is above Max line, remove extra fluid
-
Fill brake bleeder reservoir to full level
-
Install pressure bleeder adapter onto reservoir
NoteAttach the brake reservoir hose to the brake adapter at this time
-
Set pressure to 30psi
NoteConnect power supply to bleeder and turn on the power to set pressure to 30 psi
-
Connect to vehicle using Toolbox 3
NoteVehicle connection is integrated into drivers footwell cover, Navigate to https://toolbox.teslamotors.com and establish connection to vehicle, Select connection status icon at top right corner then select connect locally, Icon will turn green when connected, Successful connection will automatically unlock vehicle gateway and place UI in Service Mode Plus, If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable, For local connection issues with Toolbox 3 refer to https://toolbox.teslamotors.com/articles/43695
-
Select "Actions" tab and search for ‘"bleed"
-
Remove bleeding valve covers and install the fluid catching bottle to LH front outer brake caliper bleeding valve before starting the ESP
Note2x covers
-
Open the LH front outer brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valve, 11mm, 18.5 Nm
-
Open the LH front inner brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valves, 11mm, 18.5 Nm
-
Repeat the above steps until clear fluid
and no air bubbles come out of the LH front brake caliper bleeding valve
Note1x bleeding valve, 11mm, 18.5 Nm, Finish bleeding on the outer valve
-
Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves and install covers
Note2x bleeding valves, 11mm, 18.5 Nm, 2x covers
-
Remove bleeding valve covers and install the fluid catching bottle to RH front outer brake caliper bleeding valve before starting the ESP
Note2x covers
-
Open the RH front outer brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valve, 11mm, 18.5 Nm
-
Open the RH front inner brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valves, 11mm, 18.5 Nm
-
Repeat the above steps until clear fluid
and no air bubbles come out of the RH front brake caliper bleeding valve
Note1x bleeding valve, 11mm, 18.5 Nm, Finish bleeding on the outer valve
-
Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
Note2x bleeding valves, 11mm, 18.5 Nm, 2x covers
-
Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
Note1x cover
-
Open the RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valve, 10mm, 10 Nm
-
Repeat the above step until clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
Note1x bleeding valve, 10mm, 10 Nm
-
Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
Note1x bleeding valve, 10mm, 10 Nm, 1x cover
-
Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
Note1x cover
-
Open the LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
Note1x bleeding valve, 10mm, 10 Nm
-
Repeat the above step until clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
Note1x bleeding valve, 10mm, 10 Nm
-
Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
Note1x bleeding valve, 10mm, 10 Nm, 1x cover
-
Turn off and remove pressure brake bleeder kit from vehicle
-
Check brake fluid level and top off reservoir if necessary
NoteIf level is above Max line, remove extra fluid
-
Install brake reservoir cap
-
Pump brake pedal a few times to ensure pedal feels normal
-
Perform Stiffness Test through Toolbox 3
NoteSelect ‘Actions’ tab and search for 'IBST Stiffness Test - Service - BURNISHED/UNBURNISHED', Select 'TEST_BRAKE_X_STIFFNESS-TEST-SERVICE', select 'BURNISHED', If brake pads have been replaced select 'UNBURNISHED', click 'RUN', Do not press break pedal while routine is performed, Select ‘X’ at top right of window to close once complete
-
Disconnect the laptop and ethernet diag kit (if used) from the vehicle.
-
Install the IP service panel.
-
Install wiper module
Note3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place
-
Install wiper cowl screen panel
Note4x push clips, Secure cowl into lower windshield channel
-
Connect cowl screen washer supply hose
Note1x hose
-
Install LH outer hood hinge cover
Note1x clip
-
Install RH outer hood hinge cover
Note1x clip
-
Install RH wiper arm assembly
Note2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield
-
Install LH wiper arm assembly
Note1x nut, 15mm, 32 Nm
-
Secure LH wiper arm hose nozzle
Note1x hose, Hose is routed above the arm pivot
-
Secure RH wiper arm hose nozzle
Note1x hose, Hose is routed below the arm pivot
-
Install RH wiper arm nut covers
Note2x cover
-
Install LH wiper arm nut cover
Note1x cover
-
Inspect coolant level and top off as necessary
NoteEnsure that the fluid level is at the Max line, Top off fluid as required
-
Install coolant bottle cap
-
Install RH rear wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Install RH front wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Install LH rear wheel
Note5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
-
Install the LH front wheel.
-
Lower vehicle until tires are touching ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Torque the LH front wheel lug nuts.
-
Install the LH front wheel center cap.
-
Torque RL wheel
Note5x nuts, 21 mm, 175 Nm
-
Install the LH rear wheel center cap.
-
Torque RR wheel
Note5x nuts, 21 mm, 175 Nm
-
Install RH rear wheel center cap
Note1x cap, Verify emblem is aligned with valve stem
-
Torque RH front wheel
Note5x nuts, 21mm, 175 Nm
-
Install RH front wheel center cap
Note1x cap, Verify emblem is aligned with valve stem
-
Calibrate the RH falcon wing door.
- Move the RH front seat to its original position.
- Close the RH front door.
-
Calibrate the LH falcon wing door.
- Move the LH front seat to its original position.
- Raise both front windows.
-
Close all four doors
- Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
-
Lower and remove the vehicle from the lift.
-
This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed