Umbrella Valve - Set (Remove and Replace)
Correction code
16102742
0.66
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make
sure wearing proper PPE when performing the below procedure.
- 2025-05-12: Released new procedure.
Remove
- Open the front doors and lower the front windows.
- Open the RH rear door.
- Remove the RH rocker panel molding. See Molding - Rocker Panel - LH (Remove and Replace).
- Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
- Remove the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
-
Remove the umbrella valves (x5) from
the RH side of the HV battery.
WarningIf liquid is observed leaking from the valve during removal, immediately halt the procedure and consult Toolbox article 5401800 for further instructions.NoteUse a plastic trim tool to unlock the umbrella valve clips from the thermal vent.
Install
-
Use IPA wipes to thoroughly clean the
thermal vent openings (x5).
CAUTIONMake sure no dirt or debris enters the HV battery enclosure during cleaning.NoteRemove any debris that may have built up. Allow 1 minute of dry time.
-
Use a gloved finger to apply grease
(PN: 1024173-00-A) around the perimeter of each thermal vent opening (x5).
CAUTIONMake sure that there are no empty gaps in the grease application.
- Make sure to only use new umbrella valves. Refer to image for how to identify new parts.
-
Inspect the new umbrella valves for
proper assembly.
NoteReject any incorrectly assembled parts. Only use reworked parts if they match the “Good” requirements. To check if the thermal vent is properly pre-assembled, rotate the umbrella around the clamp. If it rotates smoothly without any resistance, the installation is correct. If there is any resistance, even slight, the installation is incorrect. To fix it, push the umbrella more firmly onto the clamp.
-
Install the new umbrella valves (x5)
into the HV Battery.
NotePush the valve into the thermal vent opening with the legs facing inward. Confirm all three legs are clipped into the opening with an audible click. Push the umbrella into HV battery enclosure after verification.
-
Perform the HV battery leak test. See
HV Battery Air Leak Test (In Vehicle).
CAUTIONWhile the HV battery is pressurized, inspect each umbrella valve for escaping air. Perform the following test regardless of leak test results.
- Place a hand over each umbrella valve to feel for escaping air.
- Spray soapy water over each umbrella valve and inspect for bubbles.
If leaks are found, replace the umbrella valve as needed.
If no leaks from any of the umbrella valves are found, but the HV battery leak test is failing, refer to Toolbox article 5402000 for further diagnoses.
- Install the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
- Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
- Install the RH rocker panel molding. See Molding - Rocker Panel - LH (Remove and Replace).
- Close the doors and raise the windows.